Operation; Maintenance - DeWalt DCL510 Instruction Manual

NOTICE: Under certain conditions, with the charger plugged in to the power supply, the charger
can be shorted by foreign material. Foreign materials of a conductive nature such as, but
not limited to, grinding dust, metal chips, steel wool, aluminum foil, or any buildup of metallic
particles should be kept away from charger cavities. Always unplug the charger from the power
supply when there is no battery pack in the cavity. Unplug charger before attempting to clean.
• DO NOT attempt to charge the battery pack with any chargers other than the ones in
this manual. The charger and battery pack are specifically designed to work together.
• These chargers are not intended for any uses other than charging D
rechargeable batteries. Any other uses may result in risk of fire, electric shock or
electrocution.
• Do not expose charger to rain or snow.
• Pull by plug rather than cord when disconnecting charger. This will reduce risk of
damage to electric plug and cord.
• Make sure that cord is located so that it will not be stepped on, tripped over, or
otherwise subjected to damage or stress.
• Do not use an extension cord unless it is absolutely necessary. Use of improper
extension cord could result in risk of fire, electric shock, or electrocution.
• When operating a power tool outdoors, use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• An extension cord must have adequate wire size (AWG or American Wire Gauge) for
safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that
is 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating. When using more than one extension to
make up the total length, be sure each individual extension contains at least the minimum
wire size. The following table shows the correct size to use depending on cord length and
nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge
number, the heavier the cord.
Minimum Gauge for Cord Sets
Volts
120V
Ampere Rating
240V
More Not More
Than
Than
0 6
6 10
10 12
12 16
• Do not place any object on top of charger or place the charger on a soft surface
that might block the ventilation slots and result in excessive internal heat. Place the
charger in a position away from any heat source. The charger is ventilated through slots in
the top and the bottom of the housing.
• Do not operate charger with damaged cord or plug.
• Do not operate charger if it has received a sharp blow, been dropped, or otherwise
damaged in any way. Take it to an authorized service center.
• Do not disassemble charger; take it to an authorized service center when service or
repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution
or fire.
• Disconnect the charger from the outlet before attempting any cleaning. This will
reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
• NEVER attempt to connect 2 chargers together.
• The charger is designed to operate on standard 120V household electrical power. Do
not attempt to use it on any other voltage. This does not apply to the vehicular charger.
Chargers
Your tool uses a D WALT charger. Be sure to read all safety instructions before using your
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charger. Consult the chart on the back cover of this manual for compatibility of chargers and
battery packs.
Charging Procedure (Fig. 2)
1. Plug the charger into an appropriate outlet before inserting battery pack.
2. Insert the battery pack (F) into the charger, as shown in Figure 2, making sure the pack
is fully seated in charger. The red (charging) light will blink continuously indicating that the
charging process has started.
3. The completion of charge will be indicated by the red light remaining ON continuously. The
pack is fully charged and may be used at this time or left in the charger.
Charge Indicators
Some chargers are designed to detect certain problems that can arise with battery packs.
Problems are indicated by the red light flashing at a fast rate. If this occurs, re-insert battery pack
into the charger. If the problem persists, try a different battery pack to determine if the charger is
OK. If the new pack charges correctly, then the original pack is defective and should be returned
to a service center or other collection site for recycling. If the new battery pack elicits the same
trouble indication as the original, have the charger tested at an authorized service center.
HOT/COLD PACK DELAY
Some chargers have a Hot/Cold Pack Delay feature: when the charger detects a battery that is
hot, it automatically starts a Hot Pack Delay, suspending charging until the battery has cooled.
After the battery has cooled, the charger automatically switches to the Pack Charging mode.
This feature ensures maximum battery life. The red light flashes long, then short while in the
Hot/Cold Pack Delay mode.
LEAVING THE BATTERY PACK IN THE CHARGER
The charger and battery pack can be left connected with the red light glowing indefinitely. The
charger will keep the battery pack fresh and fully charged.
NOTE: A battery pack will slowly lose its charge when kept out of the charger. If the battery
pack has not been kept on maintenance charge, it may need to be recharged before use. A
battery pack may also slowly lose its charge if left in a charger that is not plugged into an
appropriate AC source.
WEAK BATTERY PACKS: Chargers can also detect a weak battery pack. Such batteries are
still usable but should not be expected to perform as much work. The charger will indicate to
replace battery pack.
Important Charging Notes
1. Longest life and best performance can be obtained if the battery pack is charged when the
air temperature is between 65°F and 75°F (18°- 24°C). DO NOT charge the battery pack
in an air temperature below +40°F (+4.5°C), or above +105°F (+40.5°C). This is important
and will prevent serious damage to the battery pack.
2. The charger and battery pack may become warm to touch while charging. This is a normal
condition, and does not indicate a problem. To facilitate the cooling of the battery pack after
use, avoid placing the charger or battery pack in a warm environment such as in a metal
shed, or an uninsulated trailer.
3. If the battery pack does not charge properly:
a. Check operation of receptacle by plugging in a lamp or other appliance;
b. Check to see if receptacle is connected to a light switch which turns power off when you
turn out the lights;
c. Move charger and battery pack to a location where the surrounding air temperature is
approximately 65°F - 75°F (18°- 24°C);
d. If charging problems persist, take the tool, battery pack and charger to your local service
center.
4. The battery pack should be recharged when it fails to produce sufficient power on jobs
which were easily done previously. DO NOT CONTINUE to use under these conditions.
Follow the charging procedure. You may also charge a partially used pack whenever you
desire with no adverse affect on the battery pack.
5. Foreign materials of a conductive nature such as, but not limited to, grinding dust, metal
chips, steel wool, aluminum foil, or any buildup of metallic particles should be kept away
from charger cavities. Always unplug the charger from the power supply when there is no
battery pack in the cavity. Unplug charger before attempting to clean.
6. Do not freeze or immerse charger in water or any other liquid.
WARNING: Shock hazard. Don't allow any liquid to get inside charger. Electric shock may
result.
CAUTION: Never attempt to open the battery pack for any reason. If the plastic housing of
the battery pack breaks or cracks, return to a service center for recycling.
Storage Recommendations
1. The best storage place is one that is cool and dry away from direct sunlight and excess
heat or cold.
2. Long storage will not harm the battery pack or charger. Under proper conditions, they can
be stored for 5 years or more.
SAVE THESE INSTRUCTIONS FOR FUTURE USE
COMPONENTS (Fig. 1, 2)
WARNING: Never modify the power tool or any part of it. Damage or personal injury could
result.
A. Switch E. Magnets
B. Stand F. Battery
C. Pivoting head G. Release button
D. Belt hook
Total Length of Cord in Feet (meters)
25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7)
50 (15.2) 100 (30.5) 200 (61.0) 300 (91.4)
AWG
18 16 16
18 16 14
16 16 14
14 12 Not Recommended
A
FIG. 1
WALT
E
D
FIG. 2
G
F
14
12
FIG. 3
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OPERATION

WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect
battery pack before making any adjustments or removing/installing attachments or
accessories.
Installing and Removing the Battery Pack (Fig. 2)
NOTE: Make sure your battery pack is fully charged.
To install the battery pack (F) into the worklight, align the battery pack with the rails inside
the handle and slide it firmly into place until you hear the lock snap into place.
To remove the battery pack from the worklight, press the release button and firmly pull the
battery pack out of the handle. Insert it into the charger as described in the charger section
of this manual.
Switch (Fig. 1)
To turn the light on, press the switch (A). To turn it off, press the switch again.
Pivoting Head (Fig. 1, 3)
The pivoting head provides light in any direction by rotating 180˚ in both directions.
Magnets, Belt Hook and Stand
CAUTION: When magnet and belt hook is in use, do not shake light. Personal injury or
property damage may occur.
CAUTION: When light is hung by the magnet and belt hook, do not shake the light or object
that it is hanging from. Do not hang the light from any electrical wires or anything that it is
not secure. Personal injury or property damage may occur.
CAUTION: Only use the magnet and belt hook for hanging the LED worklight. The magnet
and belt hook are not intended to support additional weight. Do not attach or hang anything
additional to the light or risk of breakage may occur.
CAUTION: Do not use the magnet and belt hook to reach with or use the magnet and
belt hook to support your weight in any situation.
Using the stand (B), belt hook (D) and magnets (E), the worklight can be placed in multiple
locations for ideal lighting.
The kickstand should be snapped into the home position if not in use, as shown in
Figure 1.

MAINTENANCE

WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect
battery pack before making any adjustments or removing/installing attachments or
accessories.
• Do not attempt to repair the worklight. To assure product safety and reliability, repairs,
maintenance, and adjustments should be performed by authorized D
centers.
Cleaning
WARNING: Blow dirt and dust out of all air vents with clean, dry air at least once a week.
To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when
performing this.
WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic
parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use
a cloth dampened only with water and mild soap. Never let any liquid get inside the tool;
never immerse any part of the tool into a liquid.
CHARGER CLEANING INSTRUCTIONS
WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning.
Dirt and grease may be removed from the exterior of the charger using a cloth or soft
non-metallic brush. Do not use water or any cleaning solutions.
Accessories
WARNING: Since accessories, other than those offered by D
with this product, use of such accessories with this tool could be hazardous. To reduce the
risk of injury, only D
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Recommended accessories for use with your tool are available at extra cost from your local
dealer or authorized service center. If you need assistance in locating any accessory, please
contact D WALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286, call
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1-800-4-D WALT (1-800-433-9258) or visit our website www.dewalt.com.
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Repairs
The charger is not serviceable. There are no serviceable parts inside the charger.
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment should
be performed by a D
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other qualified service personnel. Always use identical replacement parts.
Three Year Limited Warranty
D WALT will repair, without charge, any defects due to faulty materials or workmanship
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for three years from the date of purchase. This warranty does not cover part failure due
to normal wear or tool abuse. For further detail of warranty coverage and warranty repair
information, visit www.dewalt.com or call 1-800-4-D
does not apply to accessories or damage caused where repairs have been made or
attempted by others. This warranty gives you specific legal rights and you may have other
rights which vary in certain states or provinces.
In addition to the warranty, D
D WALT will maintain the tool and replace worn parts caused by normal use, for free, any
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time during the first year after purchase.
B
C
F
G
F
WALT recommended accessories should be used with this product.
WALT factory service center, a D WALT authorized service center or
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WALT (1-800-433-9258). This warranty
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WALT tools are covered by our:
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1 YEAR FREE SERVICE
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D
WALT service
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WALT, have not been tested
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