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TRI tool 301.5SP Operation Manual

Tube squaring machine
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Summary of Contents for TRI tool 301.5SP

  • Page 1 Operation Manual...
  • Page 2 ABOUT TRI TOOL TECHNOLOGIES At Tri Tool, we are committed to your success through relentless innovation and powerful partnership. We insist on developing tools and equipment that exceed your expectations of performance, precision, safety, and durability. As a full-service engineering firm, we are here to support you every step of the way.
  • Page 3 TABLE OF CONTENTS TRI TOOL INC. WARRANTY TOOL BIT RESHARPENING POLICY ABOUT THE MANUAL SAFETY PRECAUTIONS GENERAL DESCRIPTION SPECIFICATIONS MAINTENANCE OPERATION CUTTING SPEEDS AND FEEDS SADDLE SETS TOOL BITS TROUBLESHOOTING ACCESSORIES ILLUSTRATED PARTS BREAKDOWN...
  • Page 4 TRI TOOL INC. TRI TOOL Inc. Warranty LIMITED WARRANTY: All products manufactured by Seller are warranted to be free from defects in materials and workmanship under normal use. The period of this warranty shall be three years from the date of shipment for all products, except for welding and Non- Standard Products which shall be one year from the date of shipment.
  • Page 5 Model 301.5SP Tube Squaring Machine Buyer’s notice of a defective Goods must identify the specific Goods affected, and the nature of the defect. It is required when returning the defective Goods, that it is suitably packed, fully insured, and transportation and insurance prepaid in accordance with instructions issued by Seller.
  • Page 6 The instructions and descriptions in this manual were accurate when the manual was written. However, the information in the manual is subject to change without notice. Check for updated information before you start any job. The TRI TOOL Inc. web site has the most current information.
  • Page 7 Appropriate PPE and tools required when working on this equipment. SHOCK HAZARD READ MANUAL: Read manual before use, refer to manual for TRI TOOL Inc. machine being used. READ MANUAL DISCONNECT FROM POWER: Disconnect main plug from electrical outlet before performing all maintenance.
  • Page 8 TRI TOOL INC. 2. SAFETY PRECAUTIONS In General Use standard safety equipment such as: hard hats, safety shoes, safety harnesses, protective clothes, and other safety devices when appropriate. Operate this tool only in accordance with specific operating instructions. WARNING: Do not override the dead-man switch on the power unit. Locking down, obstructing, or in any way defeating the dead-man switch on the power drive unit may result in serious injury.
  • Page 9 Before you start operating the equipment, do no-load tests and feed function checks. Tool Use Use the right tool and tool bit for the job. Contact TRI TOOL Inc. to help with your application. Keep the tool bits fully engaged in the tool bit holders. Loose bits are sharp and can cause cuts or punctures.
  • Page 10 The 301.5SP will face .125” (3.2mm) to 1.500” (38.1mm) outside diameter tubing with a wall thickness up to .125” (3.2mm). The 301.5SP uses a tool-less OD saddle clamping system for holding and rounding the tube. The 301.5SP accepts its torque through the saddle clamping system.
  • Page 11 Model 301.5SP Tube Squaring Machine 4. SPECIFICATIONS MODEL 301.5SP WITH MOTOR POWER REQUIREMENTS Model 301.5SP 120 120 VAC +/- 10%, 50 - 60 Hz Model 301.5SP 220 220 VAC +/- 10%, 50 - 60 Hz WEIGHTS Base Machine 5.1 lbs. (2.3 Kg) Cordless Metabo Motor 4.2 lbs.
  • Page 12 TRI TOOL INC. 6.9in Toolless 175mm Saddle Change Cutter Head Chip Guard 6.3in 160mm 12.7in Saddle 322mm Feed Handle .20" (5.0mm) Travel 10.6in 270mm 11.3in Figure 2: Envelope Drawing Cordless Motor (18VDC) 287mm 92-1755 Rev. 240725...
  • Page 13 Use a clean, non-detergent oil, preferably SAE 10 (90 SSU) or lighter. • If the Model 301.5SP is operated in the vertical position (cutting head up), turn it upside down and remove the chips and/other debris after each bevel has been completed.
  • Page 14 CAUTION: The use of dull or improperly designed Tool Bits or Tool Bits not manufactured by TRI TOOL Inc. may result in poor performance and may constitute abuse of this machine and therefore void the TRI TOOL Inc. factory warranty.
  • Page 15 Model 301.5SP Tube Squaring Machine 6.2 INSTALL THE TOOL BIT CAUTION: Make sure that the Model 301.5SP is disconnected from the power source before you install a tool bit. CAUTION 1. Insert the Tool Bit into the slot in the Cutting Head, Refer to Fig. 4. Make sure the cutting edge of the tool bit is on the radical centerline.
  • Page 16 TRI TOOL INC. 6.3 INSTALL A SADDLE IN THE MODEL 301.5SP 1. Select a Saddle for the desired diameter of the tubing to be squared. Refer to section 8, Saddle Sets. 2. Loosen the two thumbscrews and rotate the D-Clip washers.
  • Page 17 Bottom Saddle half. Tighten the two D-Clip Thumbscrews. 6.4 INSERT THE TUBE 1. Insert the tube to be machined in the front of the Model 301.5SP. Move the tube or pipe approximately 1/16” (1.6 mm) from the tool bit. CAUTION: Do not let the tool bit touch the tube or pipe. This will damage the tool bit or the Tube Squaring Machine when power is applied.
  • Page 18 TRI TOOL INC. 6.5 OPERATION SEQUENCE 1. Connect the Model 301.5SP to the power source. 2. Pull the Trigger to start rotation of the Cutting Head, Refer to section 7, Cutting Speeds and Feeds. 3. Use the Feed Handle to feed the Shaft with the tool bit into the work.
  • Page 19 Model 301.5SP Tube Squaring Machine 9. If a significant amount of stock must be removed, occasionally back out of the cut and let the tool bit spin free in the air to cool. Remove any chips, they may harm the electro-polished tube.
  • Page 20 TRI TOOL INC. 7. CUTTING SPEEDS AND FEEDS 7.1 CUTTING SPEEDS RPM for RPM for RPM for True DIA 200 in/min 250 in/min 300 in/min (5080 mm/min) (6350 mm/min) (7620 mm/min) .250" (6.4mm) .375" (9.5mm) .500" (12.7mm) .750" (19.1mm) 1.00" (25.4mm) 1.25"...
  • Page 21 Model 301.5SP Tube Squaring Machine 8. SADDLE SETS 8.1 STANDARD SADDLES Figure 7: Standard Saddle Sets STANDARD SADDLE SET PART NUMBERS Pipe Size Fraction Decimal Metric Saddle P/N 1/8” .125” 3.18 mm 67-4774 .156” 3.96 mm 67-4775 5/32” .158” 4.00 mm 67-4776 .188”...
  • Page 22 TRI TOOL INC. STANDARD SADDLE SET PART NUMBERS Pipe Size Fraction Decimal Metric Saddle P/N .375" 9.53 mm 67-4791 .391" 9.92 mm 67-4792 3/8" .394" 10.00 mm 67-4793 .400" 10.16 mm 67-4794 .406" 10.31 mm 67-4795 .413" 10.50 mm 67-4796 13/32"...
  • Page 23 Model 301.5SP Tube Squaring Machine STANDARD SADDLE SET PART NUMBERS Pipe Size Fraction Decimal Metric Saddle P/N .675" 17.15mm 67-4824 .677" 17.20mm 67-4825 .681" 17.30mm 67-4826 .688" 17.48mm 67-4827 11/16" .709" 18.00mm 67-4828 23/32" .718" 18.24mm 67-4829 3/8" 3/4" .750"...
  • Page 24 TRI TOOL INC. STANDARD SADDLE SET PART NUMBERS Pipe Size Fraction Decimal Metric Saddle P/N 1.250" 31.75mm 67-4859 1-1/4" 1.260" 32.00mm 67-4860 1.281" 32.54mm 67-4861 1-9/32" 1.283" 32.59mm 67-4862 1-5/16" 1.313" 33.35mm 67-4863 1.315" 33.40mm 67-4864 1.338" 34.00mm 67-4865 1.344"...
  • Page 25 Model 301.5SP Tube Squaring Machine 8.2 SHORT PERCH SADDLES Figure 8: Short Perch Saddle Sets SHORT PERCH SADDLE SET PART NUMBERS Pipe Size Fraction Decimal Metric Saddle P/N 1/8" .125" 3.18mm 67-4891 .156" 3.96mm 67-4892 5/32" .158" 4.00mm 67-4893 .188"...
  • Page 26 TRI TOOL INC. SHORT PERCH SADDLE SET PART NUMBERS Pipe Size Fraction Decimal Metric Saddle P/N .375" 9.53mm 67-4908 .391" 9.92mm 67-4909 3/8" .394" 10.00mm 67-4910 .400" 10.16mm 67-4911 .406" 10.31mm 67-4912 .413" 10.50mm 67-4913 13/32" .422" 10.72mm 67-4914 .430"...
  • Page 27 Model 301.5SP Tube Squaring Machine SHORT PERCH SADDLE SET PART NUMBERS Pipe Size Fraction Decimal Metric Saddle P/N .675" 17.15mm 67-4941 .677" 17.20mm 67-4942 .681" 17.30mm 67-4943 .688" 17.48mm 67-4944 11/16" .709" 18.00mm 67-4945 23/32" .718" 18.24mm 67-4946 3/8" 3/4"...
  • Page 28 TRI TOOL INC. SHORT PERCH SADDLE SET PART NUMBERS Pipe Size Fraction Decimal Metric Saddle P/N 1-1/4" 1.250" 31.75mm 67-4976 1.260" 32.00mm 67-4977 1.281" 32.54mm 67-4978 1-9/32" 1.283" 32.59mm 67-4979 1-5/16" 1.313" 33.35mm 67-4980 1.315" 33.40mm 67-4981 1.338" 34.00mm 67-4982 1.344"...
  • Page 29 Model 301.5SP Tube Squaring Machine 9. TOOL BITS 9.1 TOOL BITS FOR STANDARD SADDLES Tool Bit Tube Squaring Pipe Standard Saddle Cutting Head Figure 9: Tube Squaring Tool Bits for Standard Saddles TUBE SQUARING TOOL BITS FOR STANDARD SADDLES Pipe or...
  • Page 30 TRI TOOL INC. 9.2 TOOL BITS FOR SHORT PERCH SADDLES Tool Bit Tube Squaring Pipe Standard Saddle Cutting Head Figure 10: Tube Squaring Tool Bits for Short Perch Saddles TUBE SQUARING TOOL BITS FOR SHORT PERCH SADDLES Pipe or Max Wall...
  • Page 31 Model 301.5SP Tube Squaring Machine 10. TROUBLESHOOTING Problem: Tool Bit Chatters The tool bit is loose or overextended. The tool bit is damaged. The tool holder is too loose in the slides. The cutting speed is too fast. The clamping pads are loose on the pipe or tube.
  • Page 32 TRI TOOL INC. Problem: Tool Holder Is Not Feeding The feed pin is broken or out of position. The feed sprocket shear pin is broken. The feed screw is stripped. The feed nut is stripped. The slide rails are too tight.
  • Page 33 Model 301.5SP Tube Squaring Machine 11. ACCESSORIES Tri Tool offers the following accessories for the Model 301.5SP Tube Squaring Machine: • Electric Foot Pedal • Saddles • Tool Bits • Bench Top Stand (P/N 60-0112) • Battery Charger Assy: - 120V Standard (P/N 30-6143) - 220V Optional (P/N 30-6144) •...
  • Page 34 TRI TOOL INC. 12. ILLUSTRATED PARTS BREAKDOWN MODEL 301.5SP (P/N 02-2989) 92-1755 Rev. 240725...
  • Page 35 Model 301.5SP Tube Squaring Machine Parts List, Model 301.5SP (P/N 02-2989) Item Part Description 14-0153 ASSY, SHAFT, CAM FEED, 301.5SP 19-1734 HOUSING ASSY, 301.5SP 20-1643 SHAFT, 301.5SP SPINDLE 24-4359 PLATE, SPRING RETAINER, 301.5SP 24-4392 PLATE ASSY, CHIPGUARD 29-0208 BEARING,THRUST, 1-9/16 X 1 X 5/64...
  • Page 36 TRI TOOL INC. MODEL 301.5SP CORDLESS, 18V METABO (P/N 01-2221) Parts List, Model 301.5SP Cordless,18V Metabo 120V (P/N 01-2221) Item Part Description 02-2989 MODEL 301.5SP SUB-ASSY 27-1505 ADAPTER, DRIVE, 301.5, CORDLESS 58-0317 MOTOR, CORDLESS, 18V, METABO, MOD CW 67-XXXX SADDLE, (REFER TO SADDLE SECTION)
  • Page 37 Model 301.5SP Tube Squaring Machine Parts List, Model 301.5SP Cordless,18V Metabo 220V (P/N 01-2222) Item Part Description 02-2989 MODEL 301.5SP SUB-ASSY 27-1505 ADAPTER,DRIVE, 301.5, CORDLESS 58-0320 MOTOR, CORDLESS, 18V, METABO, MOD CW, 220V NOT SHOWN 30-6143 CHARGER, METABO, 18V, 5.2AH120V...
  • Page 38 TRI TOOL INC. MODEL 301.5SP CORDED, 120V METABO (P/N 01-2223) Parts List, Model 301.5SP Corded,120V Metabo (P/N 01-2223) Item Part Description 02-2989 MODEL 301.5SP SUBASSY 27-1506 ADAPTER, DRIVE, 301.5SP METABO 120V 58-0277 MOTOR, C.W.ELEC, METABO, 120V 67-XXXX SADDLE, (REFER TO SADDLE SECTION)
  • Page 39 Model 301.5SP Tube Squaring Machine Parts List, Model 301.5SP Corded,220V Metabo (P/N 01-2224) Item Part Description 02-2989 MODEL 301.5SP SUBASSY 27-1506 ADAPTER, DRIVE, 301.5SP METABO 120V 58-0321 MOTOR, C.W.ELEC, METABO, 220V NOT SHOWN 36-0008 WRENCH, L, 3/16 HEX 36-0018 WRENCH, T, 1/8 HEX 86-0374 CASE AND LINER 301.5SP METABO CORDED...
  • Page 40 TRI TOOL INC. MOUNTING BASE ASSEMBLY (P/N 60-0112) 92-1755 Rev. 240725...
  • Page 41 Model 301.5SP Tube Squaring Machine Parts List, Mounting Base Assembly (P/N 60-0112) Item Part Description 24-4381 PLATE, BASE, 301.5SP 30-6133 HINGE, STAINLESS 30-6134 LATCH, CONCEALED DRAW 30-6135 LATCH, CONCEALED KEEPER 33-0369 SCREW, FLAT, 5/16-18 X 3/4 33-2691 MCMASTER/92210A192 33-4235 SCREW, BUTTON, #8-32 X 3/8 SS...
  • Page 42 • Disconnect power sources before servicing or moving the equipment. • Remove all loose articles of clothing and jewelry before operating the equipment. Be Safety Conscious! 3041 Sunrise Blvd. Rancho Cordova, CA 95742 +1(916) 288-6100 • +1(800) 345-5015 www.tritool.com ©Copyright Tri Tool Inc. PN 81-0542 (04-21)

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