TRI tool 301.5SP Operation Manual
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TRI tool 301.5SP Operation Manual

Tube squaring machine
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Summary of Contents for TRI tool 301.5SP

  • Page 2 Our products are backed by a company totally committed to service, integrity, and customer satisfaction. Tri Tool Services has developed a solid reputation as a trusted provider of dependable and cost-effective on-site service solutions including turnkey project management, machining services, and mechanized and manual code welding services using experienced and well- trained machinists and welders.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS ABOUT THE MANUAL SAFETY GENERAL DESCRIPTION SPECIFICATIONS MAINTENANCE OPERATION CUTTING SPEEDS AND FEEDS SADDLE SETS TOOL BITS TROUBLESHOOTING ACCESSORIES ILLUSTRATED PARTS BREAKDOWN...
  • Page 4 TRI TOOL INC. Warranty All products manufactured by Tri Tool Inc. are warranted to be free from defects in materials and workmanship under normal use. Effective October 12, 2018, the period of this warranty shall be three years from the date of shipment for all products, except for welding and custom equipment which shall be one year from the date of shipment.

  • Page 5: About The Manual

    The instructions and descriptions in this manual were accurate when the manual was written. However, the information in the manual is subject to change without notice. Check for updated information before you start any job. The Tri Tool Inc. web site has the most current information.
  • Page 6 TRI TOOL INC. 2.2 PERSONAL PROTECTIVE EQUIPMENT • Use standard safety equipment such as: hard hats, safety shoes, safety harnesses, protective clothes, and other safety devices when appropriate. • Wear safety glasses. • Do not wear loose clothing or jewelry.
  • Page 7 Model 301.5SP Tube Squaring Machine 2.5 AREA EQUIPMENT • Secure the pipe with clamps, vises, chains or straps. • Ensure that both sides of the pipe at the cut site is fully supported so that the pipe will not move after the cut is completed. Long lengths of pipe may be under load and the separation of the pipe can release pressure.
  • Page 8 TRI TOOL INC. 2.7 TOOL USE • Use the right tool and tool bit for the job. Contact Tri Tool to help with your application. • Keep the tool bits fully engaged in the tool bit holders. Loose bits are sharp and can cause cuts or punctures.

  • Page 9: General Description

    The 301.5SP will face .125” (3.2mm) to 1.500” (38.1mm) outside diameter tubing with a wall thickness up to .125” (3.2mm). The 301.5SP uses a tool-less OD saddle clamping system for holding and rounding the tube.

  • Page 10: Specifications

    TRI TOOL INC. SPECIFICATIONS MODEL 301.5SP with Motor POWER REQUIREMENTS Model 301.5SP 120 120 VAC +/- 10%, 50 - 60 Hz Model 301.5SP 220 220 VAC +/- 10%, 50 - 60 Hz WEIGHTS Base Machine 5.1 lbs. (2.3 Kg) Cordless Metabo Motor 4.2 lbs.
  • Page 11 Model 301.5SP Tube Squaring Machine 6.9in Toolless 175mm Saddle Change Cutter Head Chip Guard 6.3in 160mm 12.7in Saddle 322mm Feed Handle .20" (5.0mm) Travel 10.6in 270mm 11.3in 287mm Figure: 2. Envelope Drawing Cordless Motor (18VDC) 92-1755 Rev. 200324...

  • Page 12: Maintenance

    Use a clean, non-detergent oil, preferably SAE 10 (90 SSU) or lighter. • If the Model 301.5SP is operated in the vertical position (cutting head up), turn it upside down and remove the chips and/other debris after each bevel has been completed.

  • Page 13: Operation

    6.1 GUIDELINES FOR SELECTING A TOOL BIT CAUTION: The use of dull or improperly designed Tool Bits or Tool Bits not manufactured by Tri Tool Inc. may result in poor performance and may constitute abuse of this machine and therefore void the Tri Tool Inc.
  • Page 14 TRI TOOL INC. 6.2 INSTALL THE TOOL BIT CAUTION: Make sure that the Model 301.5SP is disconnected from the power source before you install a tool bit. CAUTION Insert the Tool Bit into the slot in the Cutting Head, Refer to Fig. 4. Make sure the cutting edge of the tool bit is on the radical centerline.
  • Page 15 Model 301.5SP Tube Squaring Machine 6.3 INSTALL A SADDLE IN THE MODEL 301.5SP Select a Saddle for the desired diameter of the tubing to be squared. Refer to section 8, Saddle Sets. Loosen the two thumbscrews and rotate the D-Clip washers.
  • Page 16 Bottom Saddle half. Tighten the two D-Clip Thumbscrews. 6.4 INSERT THE TUBE Insert the tube to be machined in the front of the Model 301.5SP. Move the tube or pipe approximately 1/16” (1.6 mm) from the tool bit. CAUTION: Do not let the tool bit touch the tube or pipe. This will damage the tool bit or the Tube Squaring Machine when power is applied.
  • Page 17 Model 301.5SP Tube Squaring Machine 6.5 OPERATION SEQUENCE Connect the Model 301.5SP to the power source. Pull the Trigger to start rotation of the Cutting Head, Refer to section 7, Cutting Speeds and Feeds. Use the Feed Handle to feed the Shaft with the tool bit into the work.
  • Page 18 TRI TOOL INC. If a significant amount of stock must be removed, occasionally back out of the cut and let the tool bit spin free in the air to cool. Remove any chips, they may harm the electro-polished tube. Rotate the Feed Handle clockwise until the end of the pipe is completely machined.

  • Page 19: Cutting Speeds And Feeds

    Model 301.5SP Tube Squaring Machine CUTTING SPEEDS AND FEEDS 7.1 CUTTING SPEEDS RPM for RPM for RPM for True DIA 200 in/min 250 in/min 300 in/min (5080 mm/min) (6350 mm/min) (7620 mm/min) .250" (6.4 mm) .375" (9.5 mm) .500" (12.7 mm) .750"...

  • Page 20: Saddle Sets

    TRI TOOL INC. SADDLE SETS 8.1 STANDARD SADDLES Figure: 7. Standard Saddle Sets SADDLE SET PART NUMBERS Pipe Size Fraction Decimal Metric Saddle P/N 1/8" .125" 3.18 mm 67-4774 .156" 3.96 mm 67-4775 5/32" .158" 4.00 mm 67-4776 .188" 4.78 mm 67-4777 .197"...
  • Page 21 Model 301.5SP Tube Squaring Machine SADDLE SET PART NUMBERS Pipe Size Fraction Decimal Metric Saddle P/N .375" 9.53 mm 67-4791 .391" 9.92 mm 67-4792 3/8" .394" 10.00 mm 67-4793 .400" 10.16 mm 67-4794 .406" 10.31 mm 67-4795 .413" 10.50 mm 67-4796 13/32"...
  • Page 22 TRI TOOL INC. SADDLE SET PART NUMBERS Pipe Size Fraction Decimal Metric Saddle P/N .675" 17.15 mm 67-4824 .677" 17.20 mm 67-4825 .681" 17.30 mm 67-4826 .688" 17.48 mm 67-4827 11/16" .709" 18.00 mm 67-4828 23/32" .718" 18.24 mm 67-4829 3/8"...
  • Page 23 Model 301.5SP Tube Squaring Machine SADDLE SET PART NUMBERS Pipe Size Fraction Decimal Metric Saddle P/N 1.250" 31.75 mm 67-4859 1-1/4" 1.260" 32.00 mm 67-4860 1.281" 32.54 mm 67-4861 1-9/32" 1.283" 32.59 mm 67-4862 1-5/16" 1.313" 33.35 mm 67-4863 1.315"...
  • Page 24 TRI TOOL INC. 8.2 SHORT PERCH SADDLES Figure: 8. Short Perch Saddle Sets SHORT PERCH SADDLE SET PART NUMBERS Pipe Size Fraction Decimal Metric Saddle P/N 1/8" .125" 3.18 mm 67-4891 .156" 3.96 mm 67-4892 5/32" .158" 4.00 mm 67-4893 .188"...
  • Page 25 Model 301.5SP Tube Squaring Machine SHORT PERCH SADDLE SET PART NUMBERS Pipe Size Fraction Decimal Metric Saddle P/N .375" 9.53 mm 67-4908 .391" 9.92 mm 67-4909 3/8" .394" 10.00 mm 67-4910 .400" 10.16 mm 67-4911 .406" 10.31 mm 67-4912 .413"...
  • Page 26 TRI TOOL INC. SHORT PERCH SADDLE SET PART NUMBERS Pipe Size Fraction Decimal Metric Saddle P/N .675" 17.15 mm 67-4941 .677" 17.20 mm 67-4942 .681" 17.30 mm 67-4943 .688" 17.48 mm 67-4944 11/16" .709" 18.00 mm 67-4945 23/32" .718" 18.24 mm 67-4946 3/8"...
  • Page 27 Model 301.5SP Tube Squaring Machine SHORT PERCH SADDLE SET PART NUMBERS Pipe Size Fraction Decimal Metric Saddle P/N 1-1/4" 1.250" 31.75 mm 67-4976 1.260" 32.00 mm 67-4977 1.281" 32.54 mm 67-4978 1-9/32" 1.283" 32.59 mm 67-4979 1-5/16" 1.313" 33.35 mm 67-4980 1.315"...

  • Page 28: Tool Bits

    TRI TOOL INC. TOOL BITS 9.1 TOOL BITS FOR STANDARD SADDLES Tool Bit Tube Squaring Pipe Standard Saddle Cutting Head Figure: 9. Tube Squaring Tool Bits for Standard Saddles TUBE SQUARING TOOL BITS FOR STANDARD SADDLES Pipe or Max Wall...
  • Page 29 Model 301.5SP Tube Squaring Machine 9.2 TOOL BITS FOR SHORT PERCH SADDLES Tool Bit Tube Squaring Pipe Standard Saddle Cutting Head Figure: 10. Tube Squaring Tool Bits for Short Perch Saddles TUBE SQUARING TOOL BITS FOR SHORT PERCH SADDLES Pipe or...

  • Page 30: Troubleshooting

    TRI TOOL INC. 10. TROUBLESHOOTING Problem: Tool Bit Chatters The tool bit is loose or overextended. The tool bit is damaged. The tool holder is too loose in the slides. The cutting speed is too fast. The clamping pads are loose on the pipe or tube.

  • Page 31: Accessories

    Model 301.5SP Tube Squaring Machine 11. ACCESSORIES Tri Tool offers the following accessories for the Model 301.5SP Tube Squaring Machine: • Electric Foot Pedal • Saddles • Tool Bits • Bench Top Stand (P/N 60-0112) • Battery Charger Assy: •...

  • Page 32: Illustrated Parts Breakdown

    TRI TOOL INC. 12. ILLUSTRATED PARTS BREAKDOWN MODEL 301.5SP P/N (02-2989) Default/QTY. 02-2989 IPB 92-1755 Rev. 200324...
  • Page 33 Model 301.5SP Tube Squaring Machine Parts List, Model 301.5SP (P/Ns 02-2989) Item Part Description 14-0153 ASSY, SHAFT, CAM FEED, 301.5SP 19-1734 HOUSING ASSY, 301.5SP 20-1643 SHAFT, 301.5SP SPINDLE 24-4359 PLATE, SPRING RETAINER, 301.5SP 24-4392 PLATE ASSY, CHIPGUARD 29-0208 BEARING,THRUST,1-9/16 X 1 X 5/64...
  • Page 34 TRI TOOL INC. MODEL 301.5SP CORDLESS,18V METABO (P/N 01-2221) Parts List, Model 301.5SP Cordless,18V Metabo 120V (P/N 01-2221) Item Part Description 02-2989 MODEL 301.5SP SUBASSY 27-1505 ADAPTER, DRIVE, 301.5-CORDLESS 58-0317 MOTOR, CORDLESS, 18V, METABO, MOD CW 67-XXXX SADDLE, (REFER TO SADDLE SECTION)
  • Page 35 Model 301.5SP Tube Squaring Machine Parts List, Model 301.5SP Cordless,18V Metabo 220V (P/N 01-2222) Item Part Description 02-2989 MODEL 301.5SP SUBASSY 27-1505 ADAPTER,DRIVE,301.5-CORDLESS 58-0320 MOTOR,CORDLESS,18V,METABO,MOD CW,220V NOT SHOWN 30-6143 CHARGER, METABO, 18V, 5.2AH120V 36-0008 WRENCH, L, 3/16 HEX 36-0018 WRENCH, T, 1/8 HEX 86-0373 CASE AND LINER 301.5SP METABOCORDLESS...
  • Page 36 TRI TOOL INC. MODEL 301.5SP CORDED, 120V METABO (P/N 01-2223) Parts List, Model 301.5SP Corded,120V Metabo (P/N 01-2223) Item Part Description 02-2989 MODEL 301.5SP SUBASSY 27-1506 ADAPTER, DRIVE, 301.5SP METABO 120V 58-0277 MOTOR, C.W.ELEC, METABO, 120V 67-XXXX SADDLE, (REFER TO SADDLE SECTION)
  • Page 37 Model 301.5SP Tube Squaring Machine Parts List, Model 301.5SP Corded,220V Metabo (P/N 01-2224) Item Part Description 02-2989 MODEL 301.5SP SUBASSY 27-1506 ADAPTER, DRIVE, 301.5SP METABO 120V 58-0321 MOTOR, C.W.ELEC, METABO, 220V NOT SHOWN 36-0008 WRENCH, L, 3/16 HEX 36-0018 WRENCH, T, 1/8 HEX 86-0374 CASE AND LINER 301.5SP METABO CORDED...
  • Page 38 TRI TOOL INC. MOUNTING BASE ASSEMBLY (P/N 60-0112) 92-1755 Rev. 200324...
  • Page 39 Model 301.5SP Tube Squaring Machine Parts List, Mounting Base Assembly (P/N 60-0112) Item Part Description 24-4381 PLATE,BASE,301.5SP 30-6133 HINGE,STAINLESS 30-6134 LATCH, CONCEALED DRAW, STAINLESS 30-6135 LATCH, CONCEALED KEEPER 33-0369 SCREW,FLAT,5/16-18 X 3/4 33-4235 SCREW,BUTTON,#8-32 X 3/8, SS 33-2691 SCREW,FLAT,#8-32 X 3/8 SS...
  • Page 40 TRI TOOL INC. This Page Intentionally Left Blank 92-1755 Rev. 200324...

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