Pioneer DVR-RT501-S Service Manual
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DVD RECORDER

DVR-RT501-S
DVR-RT401-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
DVR-RT501-S
KUCXTL
DVR-RT401-S
KUCXTL
For details, refer to "Important Check Points for good servicing" .
PIONEER CORPORATION
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
Power Requirement
AC120V
AC120V
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
DVR-RT501-S
Region No.
1
1
ORDER NO.
RRV3140
Remarks
T-ZZV APR. 2005 printed in Japan

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Summary of Contents for Pioneer DVR-RT501-S

  • Page 1: Dvd Recorder

    PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2005 T-ZZV APR.
  • Page 2: Safety Information

    For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies Also test with plug reversed of, PIONEER Service Manual may be obtained at a (Using AC adapter Earth nominal charge from PIONEER. plug as required)
  • Page 3 LABEL CHECK IMPORTANT LASER DIODE CHARACTERISTICS for DVD THIS PIONEER APPARATUS CONTAINS MAXIMUM OUTPUT POWER: 100 mW LASER OF CLASS 1. WAVELENGTH: 654 - 662 nm SERVICING OPERATION OF THE APPARATUS LASER DIODE CHARACTERISTICS for CD SHOULD BE DONE BY A SPECIALLY MAXIMUM OUTPUT POWER: 5 mW INSTRUCTED PERSON.
  • Page 4 To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual. DVR-RT501-S...
  • Page 5: Table Of Contents

    7.4 POWER ON SEQUENCE........................103 7.5 DISC REMOVAL METHOD ........................104 7.6 TAPE REMOVAL METHOD AT NO POWER SUPPLY ................104 7.7 PARENTAL CONTROL-RATING LEVEL....................105 7.8 TRAY LOCK ............................105 7.9 DISASSEMBLY............................106 7.10 CAUTIONS ON DIASSEMBLING AND ASSEMBLING ................114 7.11 KEY TO ABBREVIATIONS ........................116 DVR-RT501-S...
  • Page 6 7.12 DISC/CONTENT FORMAT ........................117 8. PANEL FACILITIES ............................119 DVR-RT501-S...
  • Page 7: Specifications

    Fast Forward / Rewind Time (Approx.) at 25°C FF : 1'48" / REW : 1'48" with Cassette T-120 Forward / Reverse NTSC or PAL-M SP/LP/EP = 3x,5x / 7x,9x / 9x, 15x Picture Search PAL or SECAM – Frame Advance Slow Speed 1/10 DVR-RT501-S...
  • Page 8 100 Hz - 4kHz Dynamic Range : More than 90 dB Frequency Response 20 Hz ~ 20 kHz Hi-Fi Audio Signal Wow And Flutter : Less than 0.01 %Wrms Channel Separation : More than 60 dB Harmonic Distortion : Less than DVR-RT501-S...
  • Page 9 • Transmitter ×1 • RF antenna cable ×1 (076R0JZ040) (06CPL02006) • RCA Pin cable(L=1.2m) ×1 (red/white/yellow) (06CPBA2006) White Yellow • Dry cell batteries ×2 • Blank DVD-RW disc (AAA/R03) • Warranty Card • Operating Instructions • Quick Start Guide DVR-RT501-S...
  • Page 10: Exploded Views And Parts List

    Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 2.1 PACKING 7,8,9,10,11,12 DVR-RT501-S...
  • Page 11 Polyethylene Bag Y817041000 Information Sheet J2G00229A Pad, Package 795WCA0680 Guarantee Card J2G00202A (2) CONTRAST TABLE DVR-RT501-S/KUCXTL and DVR-RT401-S/KUCXTL are constructed the same except for the following: DVR-RT501-S DVR-RT401-S Mark No. Symbol and Description /KUCXTL /KUCXTL 4 Gift Box 793WCD1625 793WCD1648...
  • Page 12: Exterior Section

    2.2 EXTERIOR SECTION No. 7 DRIVE Assy R9R No. 34 Shield. Deck Refer to "2.3 DECK ASSY (TOP SECTION)" "2.4 DECK ASSY (BOTTOM SECTION)". from Head H5001 (P14 No.42 CD102) 24 23 DVR-RT501-S...
  • Page 13 Cushion 65TS10-10 8965TS1017 NSP 70 Security Tag See Contrast table (2) (17.5 x 20 x 14) (2) CONTRAST TABLE DVR-RT501-S/KUCXTL and DVR-RT401-S/KUCXTL are constructed the same except for the following: DVR-RT501-S DVR-RT401-S Mark No. Symbol and Description /KUCXTL /KUCXTL 1 DVD/HD MPEG PCB Assy...
  • Page 14: Deck Assy (Top Section)

    2.3 DECK ASSY (TOP SECTION) to Capstan DD Unit (P16 No.18 CD1501) To VCR MT PCB Assy CP102 to Capstan DD Unit (P16 No.19 CD1502) DVR-RT501-S...
  • Page 15 Motor, Loading (M101) 1596S98002 Micro Motor (M2003) 1589S11025 > Cylinder Unit Assy (UN4001) A2G001H500 Cord Jumper (CD102) 122F041508 • • • • • • • • • • • • • • • Screw 810722680U Screw 810722640U Screw 810212060U Screw 810912660U DVR-RT501-S...
  • Page 16: Deck Assy (Bottom Section)

    2.4 DECK ASSY (BOTTOM SECTION) to Cylinder Unit Assy (P14 No.35 CD1501) to Loading Motor (P14 No.36 CD1502) DVR-RT501-S...
  • Page 17 85OP600585 Gear, Joint 85OP600582 Spring, Coupling 85OP800355 Spring, Ring 85OP800356 Holder, Capstan 85OP400554 Cord Jumper (CD1501) 122H071704 Cord Jumper (CD1502) 122Y021902 > Capstan DD Unit (M2001) 1510S98044 Screw, Tap Tite(S) Bind 810722680U E-Ring 83ETW30000 Screw 810912660U Polyslider Washer 82P184505N DVR-RT501-S...
  • Page 18: Wiring Cable

    FE HEAD CD4001 CD7302 CD103 AC HEAD CD7303 CP7301 CP651 CP4001 CP7304 OS651 TP651 V651 CD651 OPERATION2 PCB CD604 CP604 DVD/HD MPEG PCB CD603 CP603 OPERATION3 PCB CP602 CP601 OPERATION1 PCB * All cables are ASSY parts. DECK CD DVR-RT501-S...
  • Page 19 DVR-RT501-S...
  • Page 20: Block Diagram And Schematic Diagram

    3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM 3.1.1 OVERALL BLOCK DIAGRAM DVR-RT501-S...
  • Page 21: Mpeg Block Block Diagram

    3.1.2 MPEG BLOCK BLOCK DIAGRAM DVR-RT501-S...
  • Page 22: Y/C Audio / Ccd / Head Amp Block Diagram

    3.1.3 Y/C AUDIO / CCD / HEAD AMP BLOCK DIAGRAM DVR-RT501-S...
  • Page 23: System Control Block Diagram

    3.1.4 SYSTEM CONTROL BLOCK DIAGRAM DVR-RT501-S...
  • Page 24: Regulator Block Diagram

    3.1.5 REGULATOR BLOCK DIAGRAM DVR-RT501-S...
  • Page 25: Operation / Display Block Diagram

    3.1.6 OPERATION / DISPLAY BLOCK DIAGRAM DVR-RT501-S...
  • Page 26: Hifi / Demodulator Block Diagram

    3.1.7 HiFi / DEMODULATOR BLOCK DIAGRAM DVR-RT501-S...
  • Page 27: Tuner / Jack Block Diagram

    3.1.8 TUNER / JACK BLOCK DIAGRAM DVR-RT501-S...
  • Page 28: Av Sw Block Diagram

    3.1.9 AV SW BLOCK DIAGRAM DVR-RT501-S...
  • Page 29: Power Block Diagram

    3.1.10 POWER BLOCK DIAGRAM DVR-RT501-S...
  • Page 30: Overall Wiring Diagram

    J8003 OPTICAL DVD AUDIO OUT REAR OUT JACK TUNER+32V TUNER+32V COAXAL YUV OUT OS8001 BLACK -22V -22V J8004 J8006 POWER PCB HEATER - HEATER - PCB240 INPUT WHITE DPE005 HEATER + HEATER + CD501_6 POWER PCB ASSY AC120V_60Hz (A2G002H240) DVR-RT501-S...
  • Page 31 HEAD AUDIO CONTROL ASS'Y CD102 H5001 CP102_1 V.IN AUDIO REC AUDIO REC AUDIO REAR IN JACK AUDIO PB AUDIO PB S-VIDEO IN CONTROL CTL+ CTL+ J8001 REAR IN JACK CONTROL REAR OUT JACK CTL- CTL- J8002 J8005 CH.SW A.IN DVR-RT501-S...
  • Page 32: Dvd/Hd Mpeg Pcb Assy(1/6)

    53 54 55 56 57 58 C4086 MDQM 0.01 B LDQM 0.01 B MDQM C4087 UDQM MCAS MCLK 0.001 B B4002 MRAS C4159 MMZ1608R MA12 102CT 0.1 F MBA0 MA11 MBA1 MA10 FROM/TO AV IN/OUT C4066 CVBSIN 0.1 F +1.8V +1.8V +3.3V +3.3V DVR-RT501-S...
  • Page 33 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 101102103104 NOTE:THE DC VOLTAGE EACH PART WAS NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME MEASURED WITH THE DIGITAL TESTER OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE DURING PLAYBACK. DVR-RT501-S...
  • Page 34: Dvd/Hd Mpeg Pcb Assy(2/6)

    B4001 MMZ1608R 6.3V 102CT C4002 EXT_RESET 0.1 F I55_AMCLK R4015 AMCLK_SEL IC4010 AMCLK SW R4016 SN74LVC1G125DCKR R4036 X4001 27MHz DSO751SV R4109 VADDIS_AMCLK 9 10 11 12 COMPONENT SIGNAL(U) DIGITAL AUDIO SIGNAL(PB) COMPONENT SIGNAL(V) PLAYBACK COLOR SIGNAL PLAYBACK LUMINANCE SIGNAL DVR-RT501-S...
  • Page 35 MHA1 JG4011 MHA2 JG4012 MHA3 JG4013 14 15 NOTE:THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME DURING PLAYBACK. OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE DVR-RT501-S...
  • Page 36: Dvd/Hd Mpeg Pcb Assy(3/6)

    RAMCS RAMADD1 RAMADD6 RAMBA0 RAMBA1 RAMADD2 RAMADD5 PNVMCE RAMADD3 RAMADD4 RESET C4053 0.1 F C4156 FROM/TO AV IN/OUT 0.001 B +3.3V NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE DVR-RT501-S...
  • Page 37 FRAMDAT25 R4053 RAMDAT4 FRAMDAT26 RY/BY DQ10 R4060 RAMDAT11 FRAMDAT27 R4061 RAMDAT10 FRAMDAT28 FRAMDAT9 FRAMDAT29 FRAMDAT8 FRAMDAT30 FRAMADD11 FRAMDAT31 R4062 FRAMADD9 RAMADD3 FRAMADD8 FRAMADD7 PNVMCE FRAMADD6 FRAMADD5 NOTE:THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK. DVR-RT501-S...
  • Page 38: Dvd/Hd Mpeg Pcb Assy(4/6)

    ATDD1 ATDD14 ATDD0 ATDD15 CD4001 BH040081 ATDMARQ ATDIOW ATDIOR ATIORDY ATDMACK ATINTRQ ATDA1 ATDA0 ATDA2 ATCS0 ATCS1 ACTIVE DK4001 (CP504) DVR-R09OR NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE DVR-RT501-S...
  • Page 39 ATDD11 R4093 ATDD12 ATIORDY ATDD13 ATDD14 R4094 ATDD15 ATDMACK ATDA2 ATCS1 R4086 ATINTRQ R4087 ATDA1 R4088 ATDA0 R4089 ATDA2 R4090 ATCS0 R4091 ATCS1 FROM/TO AV IN/OUT NOTE:THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK. DVR-RT501-S...
  • Page 40: Dvd/Hd Mpeg Pcb Assy(5/6)

    C7310 AGND 0.1 B C7328 VMIDADC AVDD C7329 ADCREF ADCREFP C7331 CAUTION: DIGITAL TRANSISTOR AUDIO SIGNAL NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME AUDIO SIGNAL(PB) OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE TUNER AUDIO SIGNAL DVR-RT501-S...
  • Page 41 DAC_R DAC_L C7332 C7334 C7336 C7337 C7338 C7341 C7346 C7347 FROM/TO AV IN/OUT AUDIO_IN_L_1 C7350 AUDIO_IN_R_1 AUDIO_IN_L_2 AUDIO_IN_R_2 C7351 TU_AUDIO_L 0.1 B TU_AUDIO_R BS_AUDIO_L BS_AUDIO_R +3.3V NOTE:THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK. DVR-RT501-S...
  • Page 42: Dvd/Hd Mpeg Pcb Assy(6/6)

    CVBS FPCDOUT FPCCLK FPCDIN MPEG_CS +3.3V C7304 +1.8V 12PCH L7301 FROM/TO ATAPI C7315 12PCH L7304 FROM/TO MEMORY +3.3V LUMINANCE SIGNAL AUDIO SIGNAL(PB) COMPONENT SIGNAL(U) COLOR SIGNAL AUDIO SIGNAL COMPONENT SIGNAL(V) DIGITAL AUDIO SIGNAL(PB) TUNER AUDIO SIGNAL PLAYBACK LUMINANCE SIGNAL DVR-RT501-S...
  • Page 43 +3.3V C32A2603 B7304 MPEG5V HCB2012K-600T25 B7306 HCB2012K-600T25 CP1701 NOTE:THE DC VOLTAGE EACH PART WAS NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME MEASURED WITH THE DIGITAL TESTER OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE DURING PLAYBACK. DVR-RT501-S...
  • Page 44: Vcr Mt Pcb Assy(1/7)

    FE HEAD(GND) FE HEAD(HOT) FULL ERASE HEAD ASSY NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME NOTE:THE DC VOLTAGE EACH PART WAS OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK. DVR-RT501-S...
  • Page 45 Y-GND fo-ADJ Q-ADJ 0 2.6 BUFFER Q108 KTA1504S_Y_RTK BUFFER Q110 KTC3875S_Y_RTK R130 C157 R134 220K V.ENV TP101 RECORD COLOR SIGNAL RECORD LUMINANCE SIGNAL AUDIO SIGNAL(REC) CAUTION: DIGITAL TRANSISTOR AUDIO SIGNAL(PB) PLAYBACK COLOR SIGNAL PLAYBACK LUMINANCE SIGNAL TUNER VIDEO SIGNAL DVR-RT501-S...
  • Page 46: Vcr Mt Pcb Assy(2/7)

    MPEG_DATA MPEG_RESET 820PCH MP_CLK MP_DATA_IN MP_DATA_OUT VADDIS_INT P.CON+5V CH_V_MUTE-H AT+5.2V C3029 DVD_V_SW_R-H 0.1 F V_SW_VCR-H MS_SEN A CH_A_MUTE-H Q3004 VCR_DUB-H RPI-352C40N VCR_V_SW_R-H MS_SEN B SW_V_OUT Q3003 RPI-352C40N RECORD LUMINANCE SIGNAL RECORD COLOR SIGNAL PLAYBACK LUMINANCE SIGNAL PLAYBACK COLOR SIGNAL DVR-RT501-S...
  • Page 47 H8 WRITE JG3011 AT+5V[M-CON] H8 WRITE JG3012 MP_CLK D3002 1SS133 NOTE:THE DC VOLTAGE EACH PART WAS NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME MEASURED WITH THE DIGITAL OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE TESTERDURING PLAYBACK. DVR-RT501-S...
  • Page 48: Vcr Mt Pcb Assy(3/7)

    PLAYBACK COLOR SIGNAL PLAYBACK LUMINANCE SIGNAL NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME DIGITAL AUDIO SIGNAL(PB) OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE CAUTION: DIGITAL TRANSISTOR AUDIO SIGNAL(REC) AUDIO SIGNAL(PB) TUNER AUDIO SIGNAL TUNER VIDEO SIGNAL DVR-RT501-S...
  • Page 49 AUDIO MUTE Q8028 Q8021 P_MUTE-L KRC103SRTK KTC3875S_Y_RTK REAR_S_SW REAR OUT JACK 1 J8005 MSP-213V1-432_NI_LF AFT-S.CURVE TV/VCR RF_SW V_OUT FROM/TO REGULATOR MP_P.CON+3.3V MP_P.CON+5V +32V P.CON+12V VIDEO MUTE Q8016 P.CON+5V KRC103SRTK AT+5.2V VIDEO MUTE DGND Q8017 YUV OUT KRC103SRTK J8006 MSP-213V1-652_NI_LF POWER_FAIL DVR-RT501-S...
  • Page 50: Vcr Mt Pcb Assy(4/7)

    DRIVE ON-H P.FAIL TUNER+32V -22V HEATER - HEATER + NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME NOTE:THE DC VOLTAGE EACH PART WAS OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK. DVR-RT501-S...
  • Page 51 P.CON+12V -16.0 -13.9 MP_P.CON+5V +32V -14.6 -15.9 -15.3 -15.9 (TUNER) FIP SW HEATER VOLTAGE CTL W814 DGND Q1706 Q1710 KTC3203_Y KTC3203_Y AT+5.2V FROM/TO DISPLAY W823 -22V HEATER_DC- HEATER_DC+ R1727 8.2 1/2W AT+5.2V P.CON+12V CAUTION: DIGITAL TRANSISTOR CAUTION: DIGITAL TRANSISTOR DVR-RT501-S...
  • Page 52: Vcr Mt Pcb Assy(5/7)

    MSP-281V42-B R652 75 1/4W R651 FRONT_C_IN R656 FRONT_S_SW 390 1/4W CD651 C3262101 FROM/TO OPERATION FRONT_Y_IN CP653_1 (CP601) R653 A2001WR2-6P W816 KEY-B KEY-B KEY-A KEY-A B660 DVD_LED CP601 DVD LED B661 MMZ1608R102CT AT+5.2V AT+5.2V B662 MMZ1608R102CT VCR_LED VCR LED MMZ1608R102CT DVR-RT501-S...
  • Page 53 HEATER_DC- RECORD LUMINANCE SIGNAL RECORD COLOR SIGNAL AUDIO SIGNAL(REC) NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME NOTE:THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE DURING PLAYBACK. DVR-RT501-S...
  • Page 54: Vcr Mt Pcb Assy(6/7)

    0.33 1K 1/4W C812 0.1 B R807 2.7K NOTE:THE DC VOLTAGE EACH PART WAS NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK. DVR-RT501-S...
  • Page 55 0.0047 B P.CON+9V VREF A GND P.CON+5V REC_MUTE-H FROM/TO SYSCON REC_MUTE-H HIFI_ENV.DET HIFI_H.SW AUDIO_MUTE-H C725 C729 ST_SELECT 0.1 F 0.1 F C723 C730 6.3V FROM/TO AV SW DVD_A_OUT_L DVD_A_OUT_R HIFI_A_OUT_L HIFI_A_OUT_R ST_A_OUT_L ST_A_OUT_R AUDIO SIGNAL(REC) AUDIO SIGNAL(PB) TUNER AUDIO SIGNAL DVR-RT501-S...
  • Page 56: Vcr Mt Pcb Assy(7/7)

    2SK3018T106 2SK3018T106 3.34 3.34 3.34 3.34 3.34 MP_P.CON+3.3V NOTE:THE DC VOLTAGE EACH PART WAS NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME MEASURED WITH THE DIGITAL TESTER OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE DURING PLAYBACK. DVR-RT501-S...
  • Page 57 R8342 C8360 R8346 56 1/4W DVD_A_R DVD_A_OUT_R SW_V_OUT 6.8K 100P +-1% +-1% +-1% R8343 +-1% FROM/TO REGULATOR MP_P.CON+3.3V P.CON+5V P.CON+12V RECORD COLOR SIGNAL TUNER VIDEO SIGNAL RECORD LUMINANCE SIGNAL PLAYBACK LUMINANCE SIGNAL AUDIO SIGNAL(REC) PLAYBACK COLOR SIGNAL AUDIO SIGNAL(PB) DVR-RT501-S...
  • Page 58: Power Pcb Assy

    0.0082 B IC503 PROTECT CONTROL PS2561AL1-1-V(W) Q502 12.5 KTC3203_Y 10.43 D531 HS67 R518 MTZJ13B HS501 763WSAA028 560 1/4W R519 1K1/4W D504 R508 1SS133 470 1/4W VOLTAGE CTL IC501 KIA431A-AT PRIMARY SIDE 10.43 10.43 SAFTY SW R523 Q503 KTC3198 1/4W DVR-RT501-S...
  • Page 59 CD504 C3641204 P.CON+D5V WIRE SAFTY SW Q504 KTA1271_Y NOTE:THE DC VOLTAGE EACH PART WAS NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME MEASURED WITH THE DIGITAL TESTER OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE DURING PLAYBACK. DVR-RT501-S...
  • Page 60: Operation 1 Pcb, Operation 2 Pcb And Opeartion 3 Pcb Assys

    CP601 FROM/TO OPE2 PCB (CP653_1) A2001WR2-6P CP602 B2013H02-5P KEY-B R601 KEY-A KEY-B 1.5K 1/4W DVD LED DVD LED CP653 AT+5.2V AT+5.2V VCR LED VCR LED SWITCHES SW606:FF SW601:PLAY SW607:REC PCB270 DEE045 SW602:DUBBING SW608:CH DOWN SW603:STOP SW609:OPEN/CLOSE SW604:CH UP SW605:REW DVR-RT501-S...
  • Page 61 330 1/4W LTL-1CHGE-002A SWITCHES SWITCHES SW610:EJECT SW612:POWER/STANDBY SW611:VCR/DVD NOTE:THE DC VOLTAGE EACH PART WAS NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME MEASURED WITH THE DIGITAL TESTER OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE DURING PLAYBACK. DVR-RT501-S...
  • Page 62: Wave Forms

    IC4001-pin 99 (VADDIS_AMCLK) IC4001-pin 142 (SBCLK) V: 1.0V/div. H: 100nsec/div. V: 1.0V/div. H: 20nsec/div. V: 1.0V/div. H: 20nsec/div. IC4009-pin 177 (I55_AMCLK) IC4001-pin 100 (I55_ALRCK) IC4001-pin 144 (SPDIF) V: 1.0V/div. H: 20nsec/div. V: 1.0V/div. H: 5µsec/div. V: 1.0V/div. H: 200nsec/div. DVR-RT501-S...
  • Page 63 CP7301-pin 15 (FR_IN) IC7302-pin 1 (TU_VIDEO) V: 1.0V/div. H: 5µsec/div. V: 1.0V/div. H: 200µsec/div. V: 200mV/div. H: 10µsec/div. IC7301-pin 1 (I55_ABCLKO) CP7302-pin 9 (Y_OUT) IC7302-pin 19 (COMPOSITE_IN) V: 1.0V/div. H: 100nsec/div. V: 500mV/div. H: 10µsec/div. V: 200mV/div. H: 10µsec/div. EE DVR-RT501-S...
  • Page 64 TP101 (V. ENV) VCR PLAY IC3001-pin 105 (H. SW) VCR PLAY V: 500mV/div. H: 10µsec/div. V: 10mV/div. H: 5msec/div. V: 2.0V/div. H: 10msec/div. IC101-pin 26 (VCR_VOUT1) VCR PLAY IC3001-pin 8 (CTL_SMT(I)) VCR PLAY V: 500mV/div. H: 10µsec/div. V: 1.0V/div. H: 10msec/div. DVR-RT501-S...
  • Page 65 V: 1.0V/div. H: 500msec/div. V: 1.0V/div. H: 10msec/div. V: 200mV/div. H: 10µsec/div. J8005-pin 5 (V) VCR PLAY IC701-pin 2 (ALC_A_OUT) VCR PLAY IC8302-pin 7 (SW_V_OUT) VCR PLAY V: 200mV/div. H: 10µsec/div. V: 200mV/div. H: 100nsec/div. V: 50mV/div. H: 10µsec/div. DVR-RT501-S...
  • Page 66 Q501-Gate DVD PLAY DVD PLAY V: 1.0V/div. H: 1µsec/div. V: 100mV/div. H: 200µsec/div. IC8308-pin 7 (F/R_VIDEO_C) VIDEO IN V: 20mV/div. H: 10µsec/div. IC8307-pin 7 (F/R_VIDEO_Y) VIDEO IN V: 20mV/div. H: 10µsec/div. CP8303-pin 16 (ST_A_OUT_L) TUNER IN V: 20mV/div. H: 200µsec/div. DVR-RT501-S...
  • Page 67 DVR-RT501-S...
  • Page 68: Pcb Connection Diagram

    R4024 C4006 C7334 R7311 B7302 C7322 C7332 R4021 R4109 R4059 C7325 C4031 C413 R4099 IC40 IC7301 C4008 C4007 X4001 C4035 C7367 C4157 C7324 C7369 C4094 C4161 C4107 C4117 C7370 C4098 C4128 C4076 B4004 C4158 C4145 C4077 C4102 C4093 C4081 DVR-RT501-S...
  • Page 69 R4027 R4026 R4066 R4092 Capacitor Connector R4083 R4081 R4079 R4077 R4075 SIDE A R4073 R4071 C4137 R4069 C4047 R4067 4099 IC4003 IC4003 IC4002 IC7301 C4136 X4001 SIDE B P.C.Board Chip Part C4130 C4129 C4134 C4128 B4004 C4158 C4145 IC4009 DVR-RT501-S...
  • Page 70 R4082 R4080 R4078 R4076 R4074 R4072 R4100 R4122 R4070 R4068 R4095 R4010 R4009 C4003 IC7302 C4119 C4122 R5719 C4075 C4074 I C 4 0 0 IC4008 C4152 C4071 C406 C4064 C4070 C4072 C4073 IC4007 IC400 C4068 C4067 C4062 C406 DVR-RT501-S...
  • Page 71 C4122 C4110 C7348 C4075 C4074 R4043 C7361 C7363 C7362 C7344 C7343 C4095 C7342 C4088 C4101 I C 4 0 0 8 C7330 C7374 C4152 C4071 C4064 C4065 C4066 C4070 C4072 C4073 IC4007 C4086 C4087 C4068 C4062 C4063 C4067 C4069 DVR-RT501-S...
  • Page 72: Vcr Mt Pcb Assy

    Q1710 Q1710 W191 W187 C750 W366 R724 W818 L705 W394 C775 W204 D701 W205 W419 W178 W189 J651 R804 W183 SW3001 L704 W368 W369 L109 Q1702 Q1702 R805 W198 W395 W827 J652 J653 L701 R661 W172 W177 W176 C8308 DVR-RT501-S...
  • Page 73 L8303 W042 W043 W079 Q105 W065 W067 W120 W066 W406 W077 W365 W070 R8019 L706 W278 W334 L8001 R8020 W130 W073 L8307 W090 R8027 W118 R8025 W069 R722 W129 W051 R716 J8001 L701 L301 W823 C315 TU301 W806 W807 DVR-RT501-S...
  • Page 74 Q106 Q8025 Q8026 Q8018 Q8017 Q108 Q8024 Q107 Q8022 IC101 Q8016 Q8015 Q8023 Q109 Q110 Q8004 IC3099_1 Q1707 Q1711 IC8303 Q8002 Q8009 Q8035 Q8014 IC701 Q8021 Q8020 Q8034 IC801 Q8028 IC8310 IC8309 IC8307 IC8308 Q8001 Q8003 Q651 Q302 Q652 DVR-RT501-S...
  • Page 75 SIDE B DVR-RT501-S...
  • Page 76: Power Pcb Assy

    T501 R516 HS501 D524 R524 R507 C511_2 C503 Q501 C508_1 B501 C513 R508 D509_1 R509 W010 Q502 Q502 D504 C515 W801 C542 D506 CP501 AC IN D505 FH502_1 C543 FH501_1 F501_1 D502 RISK OF FIRE - REPLACE AS MARKED. DVR-RT501-S...
  • Page 77: Operation Pcb Assy

    R614 SW601 R620 DEE045A CP602 OPERATION2 PCB ASSY CP604 DEE046A SW610 D601 R605 SW611 R602 R603 R604 CP603 D602 CD603 CD603 and CD604 are OPERATION2 PCB ASSY parts. OPERATION3 PCB ASSY CD604 DEE047A R606 SW612 CP605 D E F DVR-RT501-S...
  • Page 78: Pcb Parts List

    Q8014 COMPOUND TRANSISTOR KRC103SRTK TNAAC05002 Q101 TRANSISTOR ,SILICON KTC3875S_Y_RTK TCAA3875SY Q8015 COMPOUND TRANSISTOR KRC103SRTK TNAAC05002 Q102 TRANSISTOR ,SILICON KTC3875S_Y_RTK TCAA3875SY Q8016 COMPOUND TRANSISTOR KRC103SRTK TNAAC05002 Q103 COMPOUND TRANSISTOR KRA103SRTK TPAAC05002 Q8017 COMPOUND TRANSISTOR KRC103SRTK TNAAC05002 Q104 TRANSISTOR ,SILICON KTC3203_Y-AT TCAT032034 DVR-RT501-S...
  • Page 79 B7303 CORE,BEADS MMZ1608R102CT 0246C51024 L1701 COIL 10 UH 02167E100K B7304 CORE,BEADS HCB2012K-600T25 024HC36001 B7305 CORE,BEADS HCB2012K-600T25 024HC36001 L1702 COIL 47 UH 02167F470J L3001 COIL 12 UH 021LA6120J B7306 CORE,BEADS HCB2012K-600T25 024HC36001 L7301 COIL 1 UH 0216SD1R0J B7307 CORE,BEADS HCB2012K-600T25 024HC36001 DVR-RT501-S...
  • Page 80 TU301 RF UNIT 115-V-HA35ARE 0162300044 V651 TUBE FLUORESCENT DISPLAY 096F90R408 HNV-09SS62 X101 CRYSTAL HC-49/U 100DT3R528 X3001 CRYSTAL B10000C001 100GT01006 X3002 CRYSTAL DT-26 100DA32R01 X3003 CRYSTAL HC-49/U-S 100CT01403 X4001 CRYSTAL DSO751SV 100DT02712 105 SHIELD,CASE HEAD AMP 752WSA0230 J651 RCA JACK MSP-281V31-A 060J421039 DVR-RT501-S...
  • Page 81: Adjustment

    For displaying Loader Information and error rates NO DISC) For switching the RF output channels (CH 3/4) While the unit is off, hold the 3 or 4 key on the remote control unit pressed for at least 3 seconds. DVR-RT501-S...
  • Page 82: Adjustment Items And Necessary Adjustment Points

    None DECK ASSY VCR MT PCB ASSY Electrical point Replacing Mechanical point None DVD LOADER Electrical point Replacing Mechanical point None IC3099 (VCR SIDE EEPROM) Electrical point 10 12 Replacing Mechanical point None IC4002 (DVD SIDE EEPROM) Electrical point DVR-RT501-S...
  • Page 83 [6.7 Electrical Adjustment] 6.7.1 PG SHIFTER (P91) [6.8 When Replacing New DVD Loader] 6.8 REGION SETTING (P93) [6.9 When Replacing EEPROM (MEMORY) IC] 6.9.1 VCR SIDE EEPROM (IC3099) INITIAL SETTING (P94) 6.9.2 DVD SIDE EEPROM (IC4002) INITIAL SETTING (P95) DVR-RT501-S...
  • Page 84: Servicing Fixtures And Tools

    3. In case of using a cassette tape, press the EJECT button to insert or eject a cassette tape. Turn on the power and re-check the cable before checking the trouble points. When you servicing with connection of DVD, perform the operations above step 2 to step 3. DVR-RT501-S...
  • Page 85: Confirmation Of Hours Used

    Romcorrection data check sum. PLAY/REC 0000 PLAY/REC total hours. = (16 × 16 × 16 × thousands digit value) + (16 × 16 × hundreds digit value) Fig. 1 + (16 × tens digit value) + (ones digit value) DVR-RT501-S...
  • Page 86: Preventive Checks And Service Intervals

    Clean the full erase head in the same manner. (Refer to the figure below.) NOTE Do not exert force against the cylinder head. Do not move the chamois upward or downward on the head. Use the chamois one by one. Cylinder Head Audio Control Head DVR-RT501-S...
  • Page 87: Mechanical Adjustments

    2. Confirm that the right meter of the torque tape indicates 50~90gf•cm during playback in SP mode. Height Adjustment Washer 2.6 × 4.7 × T0.13 3. Confirm that the left meter of the torque tape indicates 2.6 × 4.7 × T0.25 25~40gf•cm during playback in SP mode. Fig. 1-1-B DVR-RT501-S...
  • Page 88 Cassette Holder Assy Fig. 1-4-A Torque Gauge/Adpter CH-1 (GGF1508/GGF1506) Envelope (TP101) CH-1 CH-2 Torque Gauge/Adpter Track Track CH-2 (GGF1507/GGF1506) SW Pulse (TP3002) Fig. 2-1-A Entrance Exit S Reel T Reel A : B 3 : 2 Fig. 2-1-B Fig. 1-4-B DVR-RT501-S...
  • Page 89 7. If the difference are more than 3 steps, set the X Value adjustment driver (GGF1510) to 4 of Fig. 2-2-B. Change the X Value and adjust it so that the value becomes within 2 steps. 0.25 ± 0.05 mm Fig. 2-2-C DVR-RT501-S...
  • Page 90 1. Tension Connect 6. P4 Post 2. Tension Arm 7. T Brake Spring 3. Guide Roller 8. T Reel 4. Audio/Control Head 9. S Reel 5. X value adjustment driver hole 10. Adjusting section for the Tension Arm position DVR-RT501-S...
  • Page 91: Electrical Adjustments

    2 seconds to set tracking to center. 4. Press both CH UP button on the set and the STOP button on the set for more than 2 seconds. CH-2 6.5 H CH-1 Fig. 1-1-A CH-2 CH-1 6.5 H Fig. 1-1-B DVR-RT501-S...
  • Page 92 FE HEAD CD4001 CD7302 CD103 AC HEAD CD7303 CP7301 CP651 CP4001 CP7304 OS651 TP651 V651 CD651 OPERATION2 PCB CD604 CP604 DVD/HD MPEG PCB CD603 CP603 OPERATION3 PCB CP602 CP601 OPERATION1 PCB * All cables are ASSY parts. DECK CD DVR-RT501-S...
  • Page 93: When Replacing New Dvd Loader

    10. If the writing Region No. is appeared, the Region setting is completed. 11. Turn off the power. Vaddis Timer Ver. RXF53310-P OEC0156A125B C.Sum 05020028 (*) 1149 (*) : 05030024 for RT401 Accum 000000 0CCC PIONEER DVD-RW DVR-R09RZ 1.24 Region-1 Region No. Fig. 1 DVR-RT501-S...
  • Page 94: When Replacing Eeprom (Memory) Ic

    12. After the finishing of the initializing of shipping, the unit will turn off automatically. The unit will now have the correct DATA for the new MEMORY IC. * : When initializing to shipping data, the VCR operating time record is cleared. DVR-RT501-S...
  • Page 95 12. After the finishing of the initializing of shipping, the unit will turn off automatically. The unit will now have the correct DATA for the new MEMORY IC. * : When initializing to shipping data, the VCR operating time record is cleared. DVR-RT501-S...
  • Page 96: General Information

    17. When the changed version displays, the Re-write will be completed. 18. Turn off the power Firmware version Vaddis Timer Ver. RXF53310-P OEC0156A125B (*) : 05030024 for RT401 C.Sum 05020028 (*) 1149 Accum 000000 0CCC PIONEER DVD-RW DVR-R09RZ 1.24 Region-1 Fig. 1 DVR-RT501-S...
  • Page 97: Measurement Of Error Rate

    When clearing this display, the error rate measurement is not executed. Table 1: List of Reference Value Disc Type Recording Mode Reference Value 8.0 × 10 – 4 DVD-VIDEO 1.0 × 10 – 3 DVD-R Video mode 1.0 × 10 DVD-RW Video mode – 3 DVR-RT501-S...
  • Page 98: Error Code List

    7.3 ERROR CODE LIST DVR-RT501-S...
  • Page 99 DVR-RT501-S...
  • Page 100 DVR-RT501-S...
  • Page 101 DVR-RT501-S...
  • Page 102 DVR-RT501-S...
  • Page 103: Power On Sequence

    MP_P.CON1.8V,3.3V REGULATOR UNREG+3.3V Q1719(MP POWER SW) (from U-COM) MPEG_P_ON-L DVD BLOCK MP_P.CON+1.8V DVD BLOCK MP_P.CON+3.3V Q1717(MPEG P.CON SW) BLOCK (from U-COM) MPEG5V_ON-H DVD BLOCK MP_P.CON+5V IC502(DRIVE 12V REGULATOR) (from U-COM) DRIVE_ON-H DVD UNIT,FAN MOTOR P.CON+12V (POWER SIDE) DVD UNIT P.CON+D5V DVR-RT501-S...
  • Page 104: Disc Removal Method

    5. Repeat the above step 3~4. Then take out the Video Cassette from the Deck Chassis. Be careful not to scratch on the tape. Loading Motor Screw Capstan DD Unit Pinch Roller Cam Main Cam Insert hole for screwdriver Clutch Assy Main Chassis (Front Side) Fig. 1 Fig. 2 DVR-RT501-S...
  • Page 105: Parental Control-Rating Level

    3. Simultaneously press and hold the 'STOP' key on the front panel. 4. Hold both keys for more than 2 seconds. 5. The Tray Lock has now been cleared. 6. Turn Unit OFF. NOTE: No indications on the screen when the Tray Lock is setting. DVR-RT501-S...
  • Page 106: Disassembly

    Fig. 1-2 1-3: FLAP (Refer to Fig. 1-3) 1. Open Flap to 90° and flex in direction of arrow (A), at the same time slide in direction of arrow (B). 2. Then lift in direction of arrow (C). Fig. 1-4 DVR-RT501-S...
  • Page 107 4. Move the Cassette Holder Assy to the back side. 5. Remove the 3 screws 3. 6. Disconnect the following connectors: (CP101, CP102, CP3001). 7. Remove the AC Head Cover and VCR Deck in the direction of arrow. FE Head AC Head Cover VCR Deck Fig. 1-6 DVR-RT501-S...
  • Page 108 2. Push the Locker R to remove the Cassette Side R. 3. Remove the Cassette Side L. Locker R Main Chassis Cassette Side R Flap Lever Link Lever Main Chassis Link Unit Cassette Side L Fig. 2-2 Fig. 2-4 DVR-RT501-S...
  • Page 109 Loading Motor Tension Band Tension Connect Fig. 2-6-C Tension Connect Cassette Opener [OK] Tension Band Tension Connect [NG] Fig. 2-5-C Tension Band Fig. 2-6-D Pink Capstan DD Unit Loading Motor Tension Connect White Main Chassis Fig. 2-5-D Fig. 2-6-D DVR-RT501-S...
  • Page 110 5. When you install the reel, clean the shaft and grease it (FG-84M). (If you do not grease, noise may be heard in FF/REW mode.) 6. After installing the reel, adjust the height of the reel. (Refer to MECHANICAL ADJUSTMENT) DVR-RT501-S...
  • Page 111 3. When you install the A/C Head, tighten the screw (1) first, then tighten the screw (2), finally tighten the screw (3). Cylinder Unit Assy A/C Head A/C Head Spring A/C Head Base Screw Torque: Screw Torque: 3 ± 0.5kgf•cm 5 ± 0.5kgf•cm (Screw 1) Fig. 2-10-A Fig. 2-12 DVR-RT501-S...
  • Page 112 1. In case of the Pinch Roller Cam and Main Cam installation, install them as the circled section of Fig. 2-15-B so that the each markers are met. Loading Arm T Unit Loading Arm S Unit (Refer to Fig. 2-14B) Fig. 2-15-B DVR-RT501-S...
  • Page 113 [NG] 1. Remove the P4 Cap. 2. Unlock the support 1 and remove the Cassette Guide Cassette Guide Post Post. 3. Remove the Inclined Base S/T Unit. 4. Remove the screw 2. 5. Remove the LED Reflector. Fig. 2-17-C DVR-RT501-S...
  • Page 114: Cautions On Diassembling And Assembling

    6. When attaching the ferrite core to the CD7304, pass the wires through it twice (one wind around it). Incorrect attachment of the ferrite core may compromise its effects of reducing spurious radiation. DVR-RT501-S...
  • Page 115 9. Be sure to reattach the Shield 3 Pin so that part of it protrudes from the Plate bottom. Be careful that the Shield 3 Pin is not embedded between the Plate bottom and the circuit board. Shield Compo DVR-RT501-S...
  • Page 116: Key To Abbreviations

    : Inverter : Visual Search Rewind : Voltage Super Source : Killer V-SYNC : Vertical-Synchronization : Voltage Tuning : Left : Light Emitting Diode X'TAL : Crystal LIMIT AMP : Limiter Amplifier LM, LDM : Loading Motor : Luminance/Chrominance DVR-RT501-S...
  • Page 117 Discs recorded using a personal computer may not be DualDisc, please see ‘Service & Support’ on the playable in this unit due to the setting of the application Pioneer web site (www.pioneerelectronics.com) software used to create the disc. In these particular Region management information...
  • Page 118: Recording Format

    • Other units may not be able to record to or playback from discs that have been recorded on the unit due to the recording conditions, surface dirt or scratches. DVR-RT501-S...
  • Page 119: Panel Facilities

    DVD S-VIDEO DVD/VCR common DVD OPTICAL DIGITAL OUT jack AUDIO (L/R)/VIDEO AUDIO OUT jack IN (LINE 1) jacks DVD AUDIO (L/R) DVD/VCR common Make sure that when installed the fan is not obstructed. OUT jacks AUDIO (L/R)/VIDEO OUT jacks DVR-RT501-S...
  • Page 120: Display Window

    Lights during playback of DVD and CD. Flashes in auto resume. DVD or CD is temporarily stopped. Lights during DVD recording. Note • Some discs may not playback correctly , or chapter number, playback time, etc may not be displayed. DVR-RT501-S...
  • Page 121 Starts slow motion playback. preset time. 27 REC INPUT SELECT Starts recording. Switches between the external 28 REC MODE/SPEED inputs. Selects the recording mode. VCR Plus+ 29 DUBBING Display the VCR Plus+ program Copies VCR to DVD or DVD to VCR. screen. DVR-RT501-S...
  • Page 122 Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Position to be cleaned Cleaning tools Pickup lenses Cleaning liquid : GEM1004 Cleaning paper : GED-008 Position to be cleaned Cleaning tools Fans Cleaning paper : GED-008 DVR-RT501-S...

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