Ski-Doo Mini Z Operator's Manual
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Ski-Doo Mini Z Operator's Manual

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  • Page 1 Mini Z 4 1 5 1 1 9 9...

  • Page 2: Safety Warning

    AFTER SALES SERVICE BOMBARDIER INC. VALCOURT, QUEBEC CANADA J0E 2L0 The following are trademarks of Bombardier Inc. ® BOMBARDIER MINI Z* Litho’d in Canada ® *Trademarks of Bombardier Inc. All rights reserved © Bombardier Inc. 1997 (MMO-9803 PS)
  • Page 3 FOREWORD Congratulations on your purchase of a new SKI-DOO snowmobile. Whatever model you have chosen, it is backed by the Bombardier warranty and a network of authorized Ski-Doo snowmobile dealers ready to provide the parts, service or accessories you may require.

  • Page 4: Notice To Parents

    NOTICE TO PARENTS Review this guide with any user of this snowmobile. Before allowing children to ride snowmobile, please take time with the children to review the instructions on its safe and proper use, while paying attention to the on-product safety labeling. Understand the controls and operation of the snowmobile, carefully read the operator’s guide, pay attention to the on-product safety la- beling and review them with the children before allowing them to...

  • Page 5: Table Of Contents

    SAFETY ..................SAFETY LABELING ..............LIMITED WARRANTY: ® 1998 SKI-DOO SNOWMOBILE ..........LIST OF CUSTOMER RELATIONS OFFICES......AUTHORIZED SKI-DOO DEALERS .......... CHILD’S SECTION ..............SNOWMOBILE DESCRIPTION..........CLOTHING ................SNOWMOBILE CONTROLS............. 1) Throttle Lever............... 2) Brake Lever................3) Ignition Switch ..............
  • Page 6 HOW TO RIDE ................Sitting ..................Kneeling..................Standing ..................Passenger.................. People at Front ................SIGNALS .................. Stop ................... Left Turn..................Right Turn.................. AFTER USE................PARENT’S SECTION..............HOW TO IDENTIFY YOUR SNOWMOBILE ......Vehicle Serial Number Location ..........Engine Serial Number Location ..........ON-VEHICLE IMPORTANT INSTRUCTIONS ......
  • Page 7 Brake Adjustment ..............Rear Suspension Condition............Suspension Stopper Straps Condition ........Track Condition ................Track Tension and Alignment............. Steering and Front Suspension Mechanism ......Wear and Condition of Skis and Runners ........Exhaust System ................. Bulb Replacement..............STORAGE.................. TROUBLESHOOTING............... SPECIFICATIONS..............LUBRICATION AND MAINTENANCE CHART ......

  • Page 8: Safety

    SAFETY This guide uses the following symbols. WARNING Identifies an instruction which, if not followed, could cause serious personal injuries including possibility of death. CAUTION Denotes an instruction which, if not followed, could severely damage snowmobile components. NOTE: Indicates supplementary information needed to fully com- plete an instruction.
  • Page 9 WARNING This snowmobile is classified as a children smowmobile. It is not designed to exceed speeds of 13 km/h (8 MPH), nor to carry pas- senger(s), cargo, pull a sleigh, toboggan or any object of similar nature. ; Children should only be allowed to use the snowmobile in the presence or under the supervision of an adult.

  • Page 10: Safety Labeling

    SAFETY LABELING Safety standards for snowmobiles have been adopted by the Snow- mobile Safety and Certification Committee of which Bombardier is a proud participating member. Assurance that your snowmobile meets these standards is easily checked by locating the Certification Label on a right vertical portion of the vehicle.
  • Page 11 ; Ensure that children do not operate snowmobile on snowmo- bile or ATV recreationals trails or near streets, roadways, driveways or sidewalks. In most States and Provinces, it is considered an illegal operation. ; Throttle mechanism should be checked for free movement before starting engine.

  • Page 12: Limited Warranty: 1998 Ski-Doo Snowmobile

    All genuine Bombardier accessories, installed by an authorized SKI- DOO dealer at the time of delivery of the new and unused SKI-DOO, carry the same Warranty Coverage Period as for the SKI-DOO snowmobile. 2. WHAT BOMBARDIER WILL DO...
  • Page 13 WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILI- TY OR FITNESS FOR ANY PARTICULAR PURPOSE. Neither the distributor, any authorized SKI-DOO dealer nor any other person has been authorized to make any affirmation, rep- resentation or warranty other than those contained in this war- ranty, and if made, such affirmation, representation or warranty shall not be enforceable against BOMBARDIER or any other person.

  • Page 14: List Of Customer Relations Offices

    54402-8035. USA Telephone: (715) 848-4957 Fax: (715): 848-4975 OTHER COUNTRIES For customer relations, contact your local distributor. Your local dealer can provide distributor contact information. AUTHORIZED SKI-DOO DEALERS For North-America Only To find the nearest authorized ski-doo dealer, dial: 1-800-375-4366.

  • Page 15: Child's Section

    CHILD’S SECTION...

  • Page 16: Snowmobile Description

    SNOWMOBILE DESCRIPTION A31H09B 1. Handlebar 2. Windshield 3. Hood 4. Skis 5. Track 6. Snow guard 7. Rear bumper 8. Seat...

  • Page 17: Clothing

    CLOTHING Always wear all appropriate protective clothing including an ap- proved safety helmet. User(s) should be adequately clothed. Do not permit loose clothing which could be entangled in moving parts or get snagged on tree branches. A31A01A 1. Safety helmet 2.

  • Page 18: Snowmobile Controls

    SNOWMOBILE CONTROLS A31H01B 1. Throttle lever 2. Brake lever 3. Ignition switch 4. Tether cut-out switch 5. Emergency cut-out switch 6. Rewind starter handle 7. Choke button 8. Hood latches...

  • Page 19: Throttle Lever

    1) Throttle Lever Squeezing the lever with your thumb will make the snowmobile go faster. Releasing the lever slows the snowmobile. WARNING Test the throttle lever operation each time you want to start the engine. This must be done before starting. The lever must return to its original position once released.

  • Page 20: Tether Cut-Out Switch

    A31E09A 1. ON 2. OFF 4) Tether Cut-out Switch When the tether cord is pulled off its switch, the engine stops and prevents the snowmobile from running away if a throttle problem occurs or you fall off while riding. Always clip the tether cord to your clothing and the tether cut-out switch before starting the engine.

  • Page 21: Emergency Cut-Out Switch

    5) Emergency Cut-out Switch A 3-position type switch located on the right side of the handlebar. To stop the engine in an emergency, push the button to the front or rear OFF position and simultaneously apply the brake. To restart, but- ton must be at middle ON position.

  • Page 22: Choke Button

    7) Choke Button This device features a multi-position button to facilitate cold start. A31C04A 1. Cold start 2. Warm start 8) Hood Latches Hood latches are used to lock hood to its anchors.

  • Page 23: Before You Start

    BEFORE YOU START Always do a pre-start inspection WITH YOUR PARENTS BEFORE you turn on the ignition. Throttle Operate the throttle 2 or 3 times before you turn on the ignition. Does it return freely to the idle or closed position, as shown? A31C09A THROTTLE —...

  • Page 24: Visual Inspection

    A31D05A BRAKE LEVER — CORRECT Visual Inspection Make certain hood is fastened with hood latches and remove any snow and ice buildup from lights, windshield and running boards. A31H0FA HOOD LATCH — CORRECT...

  • Page 25: Track

    Track Make sure the track is not frozen to the ground. Lift rear of snowmo- bile or ask an adult. A31A03A CORRECT WARNING Never lift snowmobile if engine is running.

  • Page 26: How To Start

    HOW TO START Never attempt to start the engine unless the throttle returns to its normal or idle position. Verify this before starting. Keep hands off of throttle when actually starting. Put on your safety helmet and attach tether cord to your clothing. A31A05A PUT ON YOUR SAFETY HELMET AND ATTACH TETHER CORD TO CLOTHING...
  • Page 27 Connect tether cord to snowmobile switch. A31H0EA CONNECT TETHER CORD Turn the ignition key to the ON position. A31E01A IGNITION KEY TO THE ON POSITION...
  • Page 28 Set emergency cut-out switch to middle position, as shown in the next photo. A31E02A EMERGENCY CUT-OUT SWITCH TO MIDDLE POSITION Engage choke only if the engine is cold. A31C0EA ENGAGE CHOKE ONLY IF THE ENGINE IS COLD...
  • Page 29 Pull starter handle to start engine. A31C01A PULL STARTER HANDLE Allow engine to warm then disengage choke before operating at full throttle. While the engine is warming, check the headlight and the taillight, then set the emergency cut-out switch to both extreme positions to be certain it will stop the engine.

  • Page 30: How To Stop

    HOW TO STOP Before riding your snowmobile, you should understand how to stop Release the throttle and gradually depress the brake lever on the left side of the handlebar and then turn the ignition key to the OFF posi- tion. A31E01B RELEASE THROTTLE, DEPRESS BRAKE LEVER AND TURN IGNITION KEY TO STOP ENGINE.

  • Page 31: Emergency Stop

    EMERGENCY STOP In an emergency, you may stop your vehicle by pressing the emer- gency stop switch located near the throttle control and applying the brake. A31E06A BOTH OFF POSITIONS FOR EMERGENCY STOP Remember, a snowmobile cannot “stop on a dime”. Braking charac- teristics vary with deep snow, packed snow or ice.

  • Page 32: First Ride

    FIRST RIDE Under adult supervision, select an open snow covered area which is free of hazards. Push on throttle lever while holding on to handlebar. A31C0GA TO ACCELERATE...
  • Page 33 Practice riding by using throttle lever to accelerate then brake lever to brake. A31D06A TO BRAKE Go slowly and avoid all obstacles.

  • Page 34: How To Ride

    HOW TO RIDE Your riding position and balance are the 2 basic principles of making your snowmobile go where you want it to. These are 3 ways to position your body while riding the snowmobile; sitting, kneeling or standing. Sitting A31H02A FEET ON THE RUNNING BOARDS, KNEES AND HIPS FLEXIBLE...

  • Page 35: Kneeling

    A31H0HA Kneeling A31H03A ONE FOOT ON THE RUNNING BOARD AND THE OPPOSITE KNEE ON THE SEAT...

  • Page 36: Standing

    Standing A31H04A BOTH FEET ON THE RUNNING BOARD WITH KNEES FLEXED WARNING Be watchful of any overhead branches or other hazards.

  • Page 37: Passenger

    Passenger This vehicle is intended for one operator only, no passenger. A31H0IA...

  • Page 38: People At Front

    People at Front Make certain your snowmobile is pointed away from people or ob- jects before you start it. No one is to be standing in front of or in back of the snowmobile. A31A06A...

  • Page 39: Signals

    SIGNALS WARNING Always be careful of other snowmobiles ahead or near you. Stop or steer away from others. If you intend to stop, raise either hand straight above your head. A left turn is indicated by extending your left hand straight out in the proper direction.

  • Page 40: Left Turn

    Left Turn A31H06A TO INDICATE LEFT TURN...

  • Page 41: Right Turn

    Right Turn A31H07A TO INDICATE RIGHT TURN AFTER USE When you return from your ride, stop the engine and remove the tether cord. Talk to your parents or the owner of the snowmobile about your ride. Remember, always drive carefully with your snowmobiling.

  • Page 42: Parent's Section

    PARENT’S SECTION...

  • Page 43: How To Identify Your Snowmobile

    HOW TO IDENTIFY YOUR SNOWMOBILE The main components of your snowmobile (engine and frame) are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace your snowmobile in the event of loss. These numbers are required by the dealer to complete warranty claims properly.

  • Page 44: Engine Serial Number Location

    Engine Serial Number Location A31H0CA 1. Engine serial number...

  • Page 45: On-Vehicle Important Instructions

    ON-VEHICLE IMPORTANT INSTRUCTIONS Please read the following instructions carefully before operating snowmobile. Chain Guard WARNING Do not run engine without this guard in place. Hood (above footrest) WARNING This snowmobile is classified as a children’s snowmobile, group 1. It is not designed to exceed speeds of eight (8) m/hr (12.9 km/hr), nor to carry passenger(s), cargo, pull a sleigh, toboggan or any object of similar nature.

  • Page 46: Break-In Period

    BREAK-IN PERIOD Engine A break-in period of 10 operating hours is required before running the snowmobile at full throttle. CAUTION Never mix fuel and oil. This snowmobile is equipped with a 4-cycle engine. During this period, maximum throttle should not exceed 3/4. How- ever, brief full acceleration and speed variations contribute to a good break-in.

  • Page 47: Before You Start

    BEFORE YOU START Always do a pre-start inspection BEFORE you turn on the ignition. Throttle — Operate the throttle 2 or 3 times before you turn on the ignition. Does it return freely to the idle or closed position? Brake controls — Test your brake control as you did the throttle. Visual inspection —...

  • Page 48: Pre-Start Check

    PRE-START CHECK Check Points • Activate the throttle several times to check that it operates easily and smoothly. It must return to idle position when released. • Activate the brake lever and make sure the brake fully applies be- fore the brake lever touches the handlebar grip. It must fully return when released.

  • Page 49: Fuel And Oil

    FUEL AND OIL Recommended Fuel Use regular unleaded gasoline, available from most service stations or gasohol containing less than 10% of ethanol. The gasoline used must have an octane number (R + M)/2 of 86 or higher. NOTE: In most service stations pump octane number corresponds to (R + M)/2 octane number.

  • Page 50: Recommended Oil

    A31A02A Recommended Oil Always maintain oil engine level with 4-stroke engine oil that meets or exceeds the requirements for API service classification SF or SG. Always check the API service label on the oil container to be sure it includes the letters SF or SG. SAE 5W/30 is recommended for general, all temperature use.

  • Page 51: Engine Oil Level

    10 W-30 5W-30 80 100°F TEMP 40°C AMBIENT TEMPERATURE A31C08A Engine Oil Level NOTE: This should only be done by an adult. With snowmobile on a level surface, check the oil level by removing dipstick at engine base. Oil level must be to the top of the oil filler neck.
  • Page 52 A31C0BA ADD OIL UNTIL IT REACHES THE TOP OF THE OIL FILLER NECK 1. Top of the oil filler neck...
  • Page 53 A31C0CA 1. Proper oil level WARNING Check level and refill every time you refuel. Do not overfill. Wipe off any spillage.

  • Page 54: Repair And Maintenance

    REPAIR AND MAINTENANCE NOTE: All maintenance should be done by an adult or an authorized Ski-Doo dealer and according to these directions as well as the LU- BRICATION AND MAINTENANCE CHART. Do not allow children to lift hood to attempt repairs or maintenance.

  • Page 55: Clutch Axle And Drive Chain Lubrication

    A31C0DA REMOVE SCREWS THEN LIFT OFF THE GUARD 1. Retaining screws Clutch Axle and Drive Chain Lubrication Clutch Axle Lubrication Remove chain guard. Remove chain from clutch gear. NOTE: Do not remove chain from driven gear. Chain may be difficult to reinstall.

  • Page 56: Drive Chain Tension

    A31D01A LUBRICATE AS INDICATED Reinstall clutch. Drive Chain Lubrication With chain properly installed on both gears, spray aerosol chain oil over the chain. CAUTION Always lubricate drive chain slightly. Oil must not contact brake pad. Drive Chain Tension Snowmobile is equipped with an automatic tensioner. Ensure that tensioner spring is not damaged.

  • Page 57: Brake Adjustment

    Brake Adjustment Fully apply brake with brake lever. If brake lever is not within 15 mm (19/32 in) to 20 mm (25/32 in) of the handlebar, readjust brake. Refer to the following photo. A31D03A 1. Brake lever A. If measure is not within 15 mm (19/32 in) to 20 mm (25/32 in), readjust brake...
  • Page 58 To adjust brake, loosen allen screw then pull on brake cable. Refer to the next photo. A31D04A 1. Loosen Allen screw 2. Pull brake cable with pliers Retighten Allen screw. WARNING Always reinstall chain guard. Do not operate engine with hood opened or chain guard removed.

  • Page 59: Rear Suspension Condition

    Rear Suspension Condition Visually inspect all suspension components including slider shoes, springs, wheels, etc. NOTE: During normal driving, snow will act as a lubricant and cool- ant for the slider shoes. Extensive riding on ice or sanded snow, will create excessive heat build-up and cause premature wear of slider shoes.
  • Page 60 A00C07A 1. Belt tension tester A06F1WA TYPICAL 1. 7.3 kg (16 lb) 2. Deflection CAUTION Too much tension will result in power loss and excessive stresses on suspension components.
  • Page 61 To adjust tension: – Loosen the rear idler wheel retaining screws. – Loosen the lock nuts then turn adjustment screws to adjust. If correct tension is unattainable, contact an authorized dealer. A05F0EA TYPICAL 1. Adjustment screw 2. Loosen lock nut 3.
  • Page 62 A31F01A TYPICAL 1. Guides 2. Slider shoes 3. Equal distance To correct, stop the engine: Loosen the lock nuts and tighten the adjustment screw on side where the slider shoe is the farthest from the track insert guides. A31F02A TYPICAL 1.

  • Page 63: Steering And Front Suspension Mechanism

    Tighten lock nuts and rear idler wheel retaining screws. WARNING If lock nuts or retaining screws are not tightened properly, the adjusting screws could loosen causing the track to become extremely loose and, under some operating conditions, al- low the idler wheels to climb over the track lugs forcing the track against the tunnel causing the track to “lock”.

  • Page 64: Wear And Condition Of Skis And Runners

    Wear and Condition of Skis and Runners Check the condition of the skis and ski runners. If worn, contact your authorized dealer. WARNING Excessively worn skis and/or ski runners will affect snowmo- bile control. Exhaust System The tail pipe of the muffler should be centered with the exit hole in the bottom pan.
  • Page 65 A31E0BA REMOVE RUBBER BOOT AND BULB RETAINER Pull off bulb retainer, detach the bulb and replace. Properly reinstall parts. A31E03A...

  • Page 66: Storage

    It is during summer, or when a snowmobile is not in use for more than one month that proper storage is a necessity. To prepare your snowmobile, follow the lubrication and maintenance chart shown on page 68. NOTE: All troubleshooting should be done by an adult or by an au- thorized Ski-Doo dealer.

  • Page 67: Troubleshooting

    TROUBLESHOOTING SYMPTOM: Engine turns over but fails to start Possible causes What to do 1. Ignition switch, emergency cut-out Place all switches in the RUN or ON switch or tether switch is in the position. OFF position. 2. Mixture not rich enough to start Check fuel tank level and check cold engine.
  • Page 68 SYMPTOM: Engine lacks acceleration or power Possible causes What to do 1. Fouled or defective spark plug. Check item 5 of “Engine turns over but fails to start”. 2. Lack of fuel to engine. Check item 4 of “Engine turns over but fails to start”.

  • Page 69: Specifications

    SPECIFICATIONS GENERAL MINI Z Engine – Maximum power 4000 engine speed Drive chain – Number 412 1075 00 – Pitch mm (in) 12.7 (0.500) – Number of links Spark plug – Type NGK BPR6 ES – Gap mm (in) 0.7 - 0.8 (0.028 - 0.031) Track –...

  • Page 70: Lubrication And Maintenance Chart

    LUBRICATION AND MAINTENANCE CHART Some items may not apply to your particular model. Refer to LUBRI- CATION and MAINTENANCE section of Shop Manual for more details. 10-HOUR INSPECTION (To be performed by dealer) WEEKLY MONTHLY ONCE A YEAR STORAGE (To be performed by dealer) PRE-SEASON PREPARATION (To be performed by dealer) LUBRICATION AND MAINTENANCE CHART...
  • Page 71 LUBRICATION AND MAINTENANCE CHART Drive Chain Tension Lubrication of Drive Axle and Bearing Steering and Front Suspension Mechanism Wear and Condition of Skis and Runners Suspension Lubrication Suspension Condition Suspension Stopper Straps Condition Track Condition Track Tension and Alignment AS REQUIRED Spark Plug* Engine Timing Headlight Beam Aiming...

  • Page 72: Change Of Address Or Ownership

    Please provide your name, address, phone number, vehicle serial number and date it was stolen. Bombardier will provide a list of stolen units to all Ski-Doo dealers on a monthly basis to aid in recovery of such units to their owners.

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