Changing The Basic Position Of The Handbrake Lever; Checking Of Brake Fluid Level - Front Brake; Refilling The Front Brake Fluid Reservoir - KTM 640 DUKE II 2001 Owner's Handbook Manual

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DOT
5.1
1
20
3
5 mm
BRAKE FLUID:
KTM fills the brake systems with SHELL ADVANCE BRAKE DOT 5.1 brake
fluid, one of the best brake fluids that is currently available. We recommend
that you continue to use it. DOT 5.1 brake fluid is based on glycol ether
and of an amber color. If you do not have any DOT 5.1 for refilling, you
DOT
may use DOT 4 brake fluid. However, you should replace it as soon as
possible by DOT 5.1.
5
Never use brake fluid DOT 5. The color of this silicon oil-based product is
purple red. The gaskets and brake hoses of KTM motorcycles are not desi-
gned for DOT 5 brake fluid!

Changing the basic position of the handbrake lever

The adjusting screw 1 allows you to change the basic position of the hand-
brake lever 2.
Press the handbrake lever's outer end forward, and, at the same time, turn
the adjusting screw.
2

Checking of brake fluid level - front brake

The brake fluid reservoir is linked with the hand brake cylinder at the
handlebar and the reservoir is provided with an inspection glass. With the
reservoir in a horizontal position, the brake fluid level should not drop
below the middle of the glass. The reservoir should be kept completely full
at all times for best performance.
– I
F THE BRAKE FLUID LEVEL DROPS BELOW THE MINIMUM EITHER THE BRAKE SYSTEM
HAS A LEAK OR THE BRAKE PADS ARE COMPLETELY WORN
AUTHORIZED
– C
HANGE BRAKE FLUID AT LEAST ONCE A YEAR
VERY OFTEN
ADMIT WATER
RELATIVELY LOW TEMPERATURES THUS CAUSING THE BRAKE SYSTEM TO FAIL

Refilling the front brake fluid reservoir *

4
When the brake fluid falls to the middle of the inspection glass, new brake
fluid has to be added.
Loosen screws
Place hand brake cylinder in a horizontal position and fill the brake fluid
reservoir to 5 mm (0,2 in) below the rim with clean brake fluid DOT 5.1
(Shell Advance Brake DOT 5.1). Replace membrane and lid, tighten screws.
Rinse off spilled or overflowing brake fluid with water.
5
– N
EVER USE
COLOR
– S
TORE BRAKE FLUID OUT OF REACH OF CHILDREN
– B
RAKE FLUID CAN CAUSE SKIN IRRITATION
I
F YOU GET BRAKE FLUID IN YOUR EYES
A DOCTOR
– D
ON
PAINT REMOVER
– U
SE ONLY CLEAN BRAKE FLUID TAKEN FROM A TIGHTLY SEALED CONTAINER
WARNING
KTM
DEALER IMMEDIATELY
,
CHANGE BRAKE FLUIF MORE OFTEN
;
,
THEREFORE
STEAM BUBBLES CAN FORM IN
3
4
and remove lid
and membrane
WARNING
DOT 5
! I
BRAKE FLUID
T IS BASED ON SILICONE OIL AND OF A PURPLE
. S
EALS AND BRAKE HOSES MUST BE ESPECIALLY ADAPTED TO IT
,
.
!
CAUTION
'
T LET BRAKE FLUID GET IN CONTACT WITH PAINT
.
. I
,
N THIS CASE
CONSULT AN
.
. I
F THE MOTORCYCLE IS BEING WASHED
. B
RAKEFLUID HAS THE ABILITY TO
"
OLD
BRAKE FLUID AT
5
.
.
.
. A
VOID CONTACT WITH SKIN AND EYES
RINSE WITH PLENTY OF WATER AND CONSULT
!
,
IT IS AN EFFECTIVE
.
.
.

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