Assembly Of Dpf Muffler Full Assy - wsm V3800-CR-TE4 Workshop Manual

V3800-CR-TE4,V3800-CR-TIE4,V6108-CR-TIE4, WSM

[10] ASSEMBLY OF DPF MUFFLER FULL ASSY

IMPORTANT
• Visually check if there is no damage (ceramic crack or damage) with the cleaned and returned DPF filter
comp.
DOC Catalyst Comp, DPF Filter Comp and DPF Outlet Body
1. Replace the DPF gaskets (5), (6), (7) with new ones.
2. Clean the mounting surface of each flange.
3. Assemble the components temporary by arranging the DOC
catalyst comp, DPF collar, DPF filter comp, and DPF outlet
body.
4. Tighten all the bolts evenly with the specified torque.
NOTE
• Assemble the DPF filter comp in the right direction by
referring to the arrow (8) on the side showing the flow of
exhaust gas.
Mounting bolt
(Catalyst Comp - Collar -
Filter Comp)
Tightening torque
Mounting bolt
(Filter Comp - Body)
(1) DPF Outlet Body
(2) DPF Filter Comp
(3) DPF Collar
(4) DOC Catalyst Comp
(5) DPF Gasket
Exhaust Temperature Sensor (In the event of need for
replacement)
When the exhaust temperature sensor is removed or has to be
replaced because it is damaged, follow the procedure given below.
1. Clean the screw parts and apply anti seize agent (NEVER
SEEZ made by Bostik, Grade: Pure nickel special grade).
2. Install the temperature sensor T0 (1), T1 (2), and T2 (3) from the
exhaust inlet side (catalyst component side) sequentially.
3. Install each exhaust temperature sensor with the specified
torque.
NOTE
• Anti seize agent is already applied to the screw parts of
new exhaust temperature sensor.
So, it is not necessary to apply it when replacing new ones.
Exhaust temperature sensor T0
Tightening torque Exhaust temperature sensor T1
Exhaust temperature sensor T2
(1) Exhaust Temperature Sensor T0
(Black Connector,
V3800:1J500-18500,
V6108:1J520-18500)
(2) Exhaust Temperature Sensor T1
(Gray Connector,
V3800:1J500-18510,
V6108:1J520-18510)
(3) Exhaust Temperature Sensor T2
(White Connector,
V3800:1J500-18520,
V6108:1J520-18520)
1-S13
ENGINE
49.0 to 55.9 N·m
5.00 to 5.70 kgf·m
36.2 to 41.2 lbf·ft
(6) DPF Gasket
(7) DPF Gasket
(8) Arrow (GAS FLOW)
(A) Exhaust Inlet Side
(B) Exhaust Outlet Side
25.0 to 35.0 N·m
2.55 to 3.56 kgf·m
18.5 to 25.8 lbf·ft
(A) Exhaust Inlet Side
(B) Exhaust Outlet Side