Honda CBR540F Owner's Manual
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Honda CBR540F Owner's Manual

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14 CBR650F FA-32MJEB000.book 1 ページ ２０１３年１２月２６日 木曜日 午後３時５８分
Honda CBR540F Owner's Manual
This manual should be considered a permanent part of the motorcycle
and should remain with the motorcycle when it is resold.
This publication includes the latest production information available
before printing. Honda Motor Co., Ltd. reserves the right to make
changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written
permission.
The vehicle pictured in this owner's manual may not match your actual
vehicle.
© 2014 Honda Motor Co., Ltd.
http://www.motorcycle.in.th

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Summary of Contents for Honda CBR540F

  • Page 1 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 2 Honda motorcycle. Your selection of a ● The illustrations here in are based on the Honda makes you part of a worldwide family CBR650FA ED type. of satisfied customers who appreciate Country Codes Honda’s reputation for building quality into...
  • Page 3 14 CBR650F FA-32MJEB000.book 3 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility.

  • Page 4: Table Of Contents

    14 CBR650F FA-32MJEB000.book 4 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Contents Motorcycle Safety P. 2 Operation Guide P. 18 Maintenance P. 41 Troubleshooting P. 81 Information P. 101 Specifications P. 114 Index P. 117 http://www.motorcycle.in.th...

  • Page 5: Motorcycle Safety

    14 CBR650F FA-32MJEB000.book 2 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines .........P. 3 Safety Precautions ........P. 11 Riding Precautions ........P. 12 Accessories &...

  • Page 6: Safety Guidelines

    14 CBR650F FA-32MJEB000.book 3 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Safety Guidelines Safety Guidelines that you and your passenger are both wearing an approved motorcycle helmet and protective Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding ●...
  • Page 7 14 CBR650F FA-32MJEB000.book 4 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Safety Guidelines Make Yourself Easy to See Keep Your Honda in Safe Condition Make yourself more visible, especially at night, It’s important to keep your motorcycle properly by wearing bright reflective clothing, maintained and in safe riding condition.
  • Page 8 14 CBR650F FA-32MJEB000.book 5 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Safety Guidelines check the tightness of critical nuts and bolts, WARNING and check the handlebars, control levers, brakes, and wheels. Ride slowly and cautiously. Carbon monoxide gas is toxic. Your motorcycle may have suffered damage Breathing it can cause that is not immediately apparent.

  • Page 9: Image Labels

    14 CBR650F FA-32MJEB000.book 6 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Image Labels Image Labels Read instructions contained in Owner’s Manual carefully. Except II KO type The following pages describe the label meanings. Some labels warn you of Read instructions contained in Shop Manual potential hazards that could cause serious carefully.
  • Page 10 14 CBR650F FA-32MJEB000.book 7 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Image Labels BATTERY LABEL DANGER • Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion. • Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.
  • Page 11 14 CBR650F FA-32MJEB000.book 8 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Image Labels RADIATOR CAP LABEL Except U type DANGER NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 108kPa. ACCESSORIES AND LOADING WARNING LABEL...
  • Page 12 14 CBR650F FA-32MJEB000.book 9 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Image Labels REAR CUSHION LABEL GAS FILLED Do not open. Do not heat. TYRE INFORMATION LABEL Cold tyre pressure: [Driver only] Front 250 kPa (2.50 kgf/cm , 36 psi) Rear 290 kPa (2.90 kgf/cm...
  • Page 13 14 CBR650F FA-32MJEB000.book 10 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Image Labels SAFETY REMINDER LABEL For your protection, always wear helmet, protective apparel. FUEL LABEL Unleaded petrol only DRIVE CHAIN LABEL Keep chain adjusted and lubricated. 25 to 35 mm (1.0 to 1.4 in) Freeplay...

  • Page 14: Safety Precautions

    14 CBR650F FA-32MJEB000.book 11 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Safety Precautions ● Safety Precautions Face shield with unobstructed field of vision or other approved eye protection ● Ride cautiously and keep your hands on the WARNING handlebars and feet on the footpegs.

  • Page 15: Riding Precautions

    14 CBR650F FA-32MJEB000.book 12 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Riding Precautions Riding Precautions Brakes Observe the following guidelines: ● Running-in Period For full braking effectiveness, operate both the front and rear brakes together. During the first 500 km (300 miles) of running, ●...
  • Page 16 14 CBR650F FA-32MJEB000.book 13 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Riding Precautions ❙ ❙ Anti-lock Brake System (ABS) Engine Braking CBR650FA only Engine braking helps slow your motorcycle This model is equipped with an Anti-lock Brake down when you release the throttle. For further System (ABS) designed to help prevent the slowing action, downshift to a lower gear.
  • Page 17 14 CBR650F FA-32MJEB000.book 14 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Riding Precautions 3. Slowly lean the motorcycle to the left until its Parking weight rests on the side stand. ● Park on a firm, level paved surface. 4. Turn the handlebars fully to the left.

  • Page 18: Accessories & Modifications

    Honda or make modifications to your motorcycle from its Follow all instructions in this owner’s original design. Doing so can make it unsafe.

  • Page 19: Loading

    14 CBR650F FA-32MJEB000.book 16 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Loading Loading WARNING ● Carrying extra weight affects your Overloading or improper loading can motorcycle’s handling, braking and stability. cause a crash and you can be seriously Always ride at a safe speed for the load you hurt or killed.
  • Page 20 14 CBR650F FA-32MJEB000.book 17 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual http://www.motorcycle.in.th...

  • Page 21: Operation Guide

    14 CBR650F FA-32MJEB000.book 18 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Parts Location Rear brake fluid reservoir (P66) Fuel fill cap (P38) Front brake fluid reservoir (P66) Front brake lever (P78) Throttle grip (P77) Engine oil fill cap/dipstick (P60) Coolant reserve tank...
  • Page 22 14 CBR650F FA-32MJEB000.book 19 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual (P74) Clutch lever (P59) Battery Main fuse (P100) Fuse boxes (P99) (P57) Tool kit Document bag (P40) (P58) Seat Rear suspension spring preload adjuster (P79) Drive chain (P70) (P37) Shift lever...
  • Page 23 14 CBR650F FA-32MJEB000.book 20 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Instruments Tachometer red zone (excessive engine rpm range) button button Display Check When the ignition switch is turned on, the display will temporarily show all the modes and digital segments.
  • Page 24 14 CBR650F FA-32MJEB000.book 21 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Tachometer NOTICE Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life. Speedometer Fuel gauge Remaining fuel when only 1st (E) segment starts flashing: approximately 4.0 litres (1.1 US gal,...
  • Page 25 14 CBR650F FA-32MJEB000.book 22 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Instruments Odometer [TOTAL] & Tripmeter [TRIP A/B] & Fuel mileage meter & Fuel consumption meter button selects the odometer, tripmeter A, tripmeter B, current fuel mileage, average fuel mileage and fuel consumption...
  • Page 26 14 CBR650F FA-32MJEB000.book 23 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual The average fuel mileage and fuel consumption will be based on tripmeter A. • Current fuel mileage: Current instant fuel mileage. If your speed is less than 7 km/h (5 mph), “...
  • Page 27 14 CBR650F FA-32MJEB000.book 24 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Instruments ❙ To reset the tripmeter, average fuel Then, the display returns to the last selected mileage and fuel consumption indication. To reset tripmeter A, average fuel mileage, and fuel consumption together, press and...
  • Page 28 14 CBR650F FA-32MJEB000.book 25 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Reserve fuel consumption display • Flashes from “0.0” L or gal. When the 1st (E) segment of the fuel gauge When the amount of consumed fuel is more than 2.1 litres (0.55 US gal, 0.46 starts flashing, the odometer &...
  • Page 29 14 CBR650F FA-32MJEB000.book 26 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Instruments Display Setting Ordinary display Following items to change sequentially. • Time format setting • Clock setting Time format setting • Backlight brightness adjustment • Activating/deactivating of tripmeter A, Clock setting...
  • Page 30 14 CBR650F FA-32MJEB000.book 27 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual In addition, to move the ordinary display at Press button to select “12hr” or display setting. “24hr”. • The button is not pressed for about 30 seconds. • Turn the ignition switch off and then on.
  • Page 31 14 CBR650F FA-32MJEB000.book 28 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Instruments 3 Backlight brightness adjustment: Press button until the desired minute You can adjust the brightness to one of three is displayed. levels. Press and hold to advance the minute fast.
  • Page 32 14 CBR650F FA-32MJEB000.book 29 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual 4 Activating/deactivating of tripmeter A, To end the selection, press button. average fuel mileage and fuel The activation/deactivation of automatic consumption automatic reset mode: reset mode is set, and then the display...
  • Page 33 14 CBR650F FA-32MJEB000.book 30 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Instruments 5 Setting of HISS indicator: 6 Changing of speed and mileage unit: You can select the blink or off the HISS Press button to select either “km/h” indicator. and “km” or “mph” and“mile”.
  • Page 34 14 CBR650F FA-32MJEB000.book 31 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual 7 Changing of fuel mileage meter unit: To end the selection, press button. Press button to select “L/100km” or The established setting can also be set by “km/L”. turning the ignition switch to OFF.
  • Page 35 14 CBR650F FA-32MJEB000.book 32 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Indicators PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) High beam indicator Comes on briefly when the ignition switch is turned on with the engine stop switch in the (Run) position.
  • Page 36 14 CBR650F FA-32MJEB000.book 33 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Left turn signal indicator right turn signal indicator ABS (Anti-lock Brake System) indicator CBR650FA only Comes on when the ignition switch is turned on. Goes off when your speed reaches approximately 10 km/h (6 mph).
  • Page 37 14 CBR650F FA-32MJEB000.book 34 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Switches Engine stop switch Should normally remain in the (Run) position. In an emergency, switch to (Off) position (the starter motor will not operate) to stop the engine. Start button...

  • Page 38: Steering Lock

    14 CBR650F FA-32MJEB000.book 35 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Ignition Switch Turns electrical system Switches the electrical system on/off, locks the on for starting/riding. steering. Key can be removed when in the OFF or LOCK Turns engine off. position.

  • Page 39: Starting The Engine

    14 CBR650F FA-32MJEB000.book 36 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Starting the Engine Start your engine using the following Make sure the engine stop switch is in the procedure, regardless of whether the engine (Run) position. is cold or warm.

  • Page 40: Shifting Gears

    14 CBR650F FA-32MJEB000.book 37 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Shifting Gears Your motorcycle transmission has six forward gears in a one-down, five-up shift pattern. If you put the motorcycle in gear with the side stand down, the engine will shut off.
  • Page 41 14 CBR650F FA-32MJEB000.book 38 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Refuelling Opening the Fuel Fill Cap Ignition key Level plate Open the lock cover, insert the ignition key, and turn it clockwise to open the cap. Lock cover Closing the Fuel Fill Cap After refuelling, push the fuel fill cap closed until it locks.
  • Page 42 14 CBR650F FA-32MJEB000.book 39 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Storage Equipment The helmet holder, the helmet set wire (in the tool kit) and the tool kit are located under the seat. There is also space to store a U-shaped lock.
  • Page 43 14 CBR650F FA-32MJEB000.book 40 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Storage Equipment The document bag and luggage tie-down hooks are located on the underside of the seat. Luggage tie-down hooks Luggage tie-down hooks Document bag Underside of the seat Never use the tie-down hooks to tow or lift the motorcycle.

  • Page 44: Maintenance

    14 CBR650F FA-32MJEB000.book 41 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ..... P. 42 Clutch ............P. 74 Maintenance Schedule ......P. 43 Throttle ............P.

  • Page 45: Importance Of Maintenance

    14 CBR650F FA-32MJEB000.book 42 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your motorcycle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task, and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required.

  • Page 46: Maintenance Schedule

    Honda’s standards and specifications by properly trained and Honda recommends that your dealer should equipped technicians. Your dealer meets all road test your motorcycle after each periodic of these requirements. Keep an accurate maintenance is carried out.

  • Page 47: Maintenance Schedule

    : Inspect (clean, adjust, lubricate, or replace if necessary) you have the necessary tools and are mechanically skilled. : Lubricate Procedures are provided in an official Honda Shop Manual. : Replace : Technical. In the interest of safety, have your motorcycle serviced by your dealer.
  • Page 48 14 CBR650F FA-32MJEB000.book 45 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Maintenance Schedule Odometer Reading Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 46 × 1,000 mi Drive Chain Every 1,000 km (600 mi): Drive Chain Slider...

  • Page 49: Maintenance Fundamentals

    14 CBR650F FA-32MJEB000.book 46 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Maintenance Fundamentals ● Drive chain − Check condition and slack, Pre-ride Inspection adjust and lubricate if necessary. P. 70 To ensure safety, it is your responsibility to ● Brakes − Check operation;...
  • Page 50 14 CBR650F FA-32MJEB000.book 47 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Maintenance Fundamentals Replacing Parts Always use Honda Genuine Parts or their Colour label equivalents to ensure reliability and safety. When ordering coloured components, specify the model name, colour, and code mentioned on the colour label.
  • Page 51 14 CBR650F FA-32MJEB000.book 48 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Maintenance Fundamentals Battery WARNING Your motorcycle has a maintenance-free type The battery gives off explosive battery. You do not have to check the battery hydrogen gas during normal electrolyte level or add distilled water. Clean the operation.
  • Page 52 NOTICE NOTICE Replacing a fuse with one that has a higher rating greatly Installing non-Honda electrical accessories can overload increases the chance of damage to the electrical system. the electrical system, discharging the battery and possibly damaging the system.
  • Page 53 Conserving” or “Resource Conserving” on the For recommended engine oil, see circular API service symbol. “Specifications.” P. 115 If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: ● JASO T 903 standard...
  • Page 54 If either has worn or damaged teeth, NOTICE have the sprocket replaced by your dealer. Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly. Recommended brake fluid: Honda DOT 4 Brake Fluid or equivalent Normal Worn Damaged (GOOD) (REPLACE)
  • Page 55 Recommended lubricant: Drive chain lubricant designed specifically Recommended Coolant for O-ring chains. Pro Honda HP coolant is a pre-mixed solution of If not available,use SAE 80 or 90 gear oil. antifreeze and distilled water. Concentration: 50% antifreeze and 50% distilled water...
  • Page 56 14 CBR650F FA-32MJEB000.book 53 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Maintenance Fundamentals A concentration of up to 60% will provide tread. Also inspect for the bumps or bulges in better protection in colder climates. the side walls of the tyres.
  • Page 57 14 CBR650F FA-32MJEB000.book 54 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Maintenance Fundamentals ❙ Inspecting Tread Depth WARNING Inspect the tread wear indicators. If they become visible, replace the tyres immediately. Riding on tyres that are excessively For safe riding, you should replace the tyres worn or improperly inflated can cause when the minimum tread depth is reached.
  • Page 58 Always use the size and type of tyres ● Have the wheel balanced with Honda recommended in this owner’s manual. Genuine balance weights or equivalents after the tyre is installed. ●...
  • Page 59 14 CBR650F FA-32MJEB000.book 56 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust.

  • Page 60: Tool Kit

    14 CBR650F FA-32MJEB000.book 57 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Tool Kit The tool kit is stored under the seat. II KO and U type P. 58 ● Helmet set wire ● You can perform some roadside repairs, 10 × 14 mm Open end wrench minor adjustments and parts replacement ●...

  • Page 61: Removing & Installing Body Components

    14 CBR650F FA-32MJEB000.book 58 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Removing & Installing Body Components ❙ Seat Removal 1. Insert the ignition key into the seat lock, and turn and hold the key clockwise to Front prong unlock the seat.

  • Page 62: Battery

    14 CBR650F FA-32MJEB000.book 59 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Removing & Installing Body Components Battery Battery 1. Remove the seat. P. 58 2. Unhook the rubber strap from front side. 3. Disconnect the negative terminal from Positive the battery.

  • Page 63: Engine Oil

    14 CBR650F FA-32MJEB000.book 60 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Engine Oil Checking the Engine Oil 1. If the engine is cold, idle the engine for 3 to 5 minutes. 2. Turn the ignition switch off, stop the Upper engine and wait for 2 to 3 minutes.

  • Page 64: Adding Engine Oil

    14 CBR650F FA-32MJEB000.book 61 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can If the engine oil is below or near the lower cause damage to your engine. Do not mix different brands level mark, add the recommended engine oil.

  • Page 65: Changing Engine Oil/Filter

    Changing Engine Oil & Filter Changing the oil and filter requires special tools. We recommend that you have your motorcycle serviced by your dealer. Use a new Honda Genuine oil filter or equivalent specified for your model. NOTICE Drain bolt...
  • Page 66 14 CBR650F FA-32MJEB000.book 63 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Engine Oil Changing Engine Oil & Filter 9. Install a new sealing washer onto the drain bolt. Tighten the drain bolt. Torque: 30 N·m (3.1 kgf·m, 22 lbf·ft). 10. Fill the crankcase with the recommended...

  • Page 67: Coolant

    14 CBR650F FA-32MJEB000.book 64 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Coolant Checking the Coolant 1. Place your motorcycle on a firm, level surface. 2. Hold your motorcycle in an upright position. UPPER level 3. Check that the coolant level is between...

  • Page 68: Changing Coolant

    14 CBR650F FA-32MJEB000.book 65 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Coolant Changing Coolant 1. Remove the reserve tank cap and add Reserve tank cap fluid while monitoring the coolant level. Do not overfill above the UPPER level mark. Make sure no foreign objects enter the reserve tank opening.

  • Page 69: Brakes

    14 CBR650F FA-32MJEB000.book 66 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LOWER level mark or the brake 1. Place your motorcycle in an upright lever and pedal freeplay becomes excessive, position on a firm, level surface.
  • Page 70 14 CBR650F FA-32MJEB000.book 67 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Brakes Inspecting the Brake Pads Inspecting the Brake Pads Rear Inspect the brake pads from the rear right of the motorcycle. Check the condition of the brake pad groove wear indicators.
  • Page 71 14 CBR650F FA-32MJEB000.book 68 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Brakes Adjusting the Brakelight Switch Adjusting the Brakelight Switch Check the operation of the brakelight switch. Turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 72: Side Stand

    14 CBR650F FA-32MJEB000.book 69 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Side Stand 4. Start the engine, pull the clutch lever in, and shift the transmission into gear. 5. Lower the side stand all the way. The engine should stop as you lower the side stand.

  • Page 73: Drive Chain

    14 CBR650F FA-32MJEB000.book 70 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding.

  • Page 74: Adjusting The Drive Chain Slack

    14 CBR650F FA-32MJEB000.book 71 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Lock nut Adjusting plate Adjusting the chain requires special tools. Have the drive chain slack adjusted by your dealer.
  • Page 75 14 CBR650F FA-32MJEB000.book 72 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Drive Chain Adjusting the Drive Chain Slack 5. Turn both adjusting bolts an equal 7. Tighten the rear axle nut. number of turns until the correct drive Torque: 98 N·m (10.0 kgf·m, 72 lbf·ft).
  • Page 76 14 CBR650F FA-32MJEB000.book 73 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Drive Chain Checking the Drive Chain Slider ❙ Checking the Drive Chain Wear Checking the Drive Chain Slider Check the chain wear label when adjusting Check the condition of the drive chain slider.

  • Page 77: Clutch

    14 CBR650F FA-32MJEB000.book 74 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your ❙ Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay.

  • Page 78: Adjusting The Clutch Lever

    14 CBR650F FA-32MJEB000.book 75 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Freeplay Upper lock nut ❙ – Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. 1. Loosen the upper lock nut.
  • Page 79 14 CBR650F FA-32MJEB000.book 76 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Clutch Adjusting the Clutch Lever Freeplay 1. Loosen the upper lock nut and turn the Lower lock nut Lower adjusting nut upper clutch cable adjuster all the way in (to provide maximum freeplay). Tighten the upper lock nut.

  • Page 80: Throttle

    14 CBR650F FA-32MJEB000.book 77 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not...

  • Page 81: Other Adjustments

    14 CBR650F FA-32MJEB000.book 78 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Other Adjustments Adjusting the Brake Lever After adjustment, check that the lever operates correctly before riding. You can adjust the distance between the tip NOTICE of the brake lever and handle grip.

  • Page 82: Adjusting The Rear Suspension

    14 CBR650F FA-32MJEB000.book 79 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension Pin spanner 1 2 3 4 5 ❙ Spring Preload You can adjust the spring preload by the adjuster to suit the load or the road surface.

  • Page 83: Headlight Aim

    14 CBR650F FA-32MJEB000.book 80 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Other Adjustments Adjusting the Headlight Aim Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. Turn the pinion using a Phillips screwdriver provided in the tool kit ) in or out as necessary.

  • Page 84: Troubleshooting

    14 CBR650F FA-32MJEB000.book 81 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Troubleshooting Engine Will Not Start (HISS indicator stays Tyre Puncture ..........P. 87 on)............P. 82 Electrical Trouble........P. 95 Overheating (High coolant temperature Battery Goes Dead ........P. 95 indicator is on) ......... P. 83 Burned-out Light Bulb .......P.

  • Page 85: Engine Will Not Start (Hiss Indicator Stays On)

    14 CBR650F FA-32MJEB000.book 82 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Engine Will Not Start (HISS indicator stays on) ❙ Starter Motor Operates But Engine Check if there are no any metallic seals Does Not Start or stickers on the key.

  • Page 86: Overheating (High Coolant Temperature Indicator Is On)

    14 CBR650F FA-32MJEB000.book 83 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Overheating (High coolant temperature indicator is on) The engine is overheating when the 2. Check that the radiator fan is operating, following occurs: and then turn the ignition switch to the ●...

  • Page 87: Warning Indicators On Or Flashing

    14 CBR650F FA-32MJEB000.book 84 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Warning Indicators On or Flashing Low Oil Pressure Indicator If the engine oil level goes down rapidly, your motorcycle may have a leak or another If the low oil pressure indicator comes on, serious problem.

  • Page 88: Abs (Anti-Lock Brake System) Indicator (Cbr650Fa Only)

    14 CBR650F FA-32MJEB000.book 85 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator (CBR650FA only) ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will continue to work as a conventional system, Indicator (CBR650FA only) but without the anti-locking function.

  • Page 89: Other Warning Indications

    14 CBR650F FA-32MJEB000.book 86 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Other Warning Indications Fuel Gauge Failure Indications If the fuel system has an error, all segments will blink or go off as shown in the illustration. If these occur, see your dealer as soon as possible.

  • Page 90: Tyre Puncture

    14 CBR650F FA-32MJEB000.book 87 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. We recommend you have this type of service Riding your motorcycle with a performed by your dealer.

  • Page 91: Front Wheel

    14 CBR650F FA-32MJEB000.book 88 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Tyre Puncture Removing Wheels CBR650FA only 3. On the left side, remove the mounting When removing and installing the wheel, be bolts and remove the brake caliper careful not to damage the wheel speed 4.
  • Page 92 14 CBR650F FA-32MJEB000.book 89 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Tyre Puncture Removing Wheels 5. Loosen the right axle pinch bolt. 8. Loosen the left axle pinch bolt. 6. Remove the front axle bolt. 9. On the left side, withdraw the front axle 7.
  • Page 93 14 CBR650F FA-32MJEB000.book 90 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Tyre Puncture Removing Wheels Installation 4. Tighten the left axle pinch bolt to hold 1. Attach the side collars to the wheel. the axle. 2. On the left side, place the wheel 5.
  • Page 94 14 CBR650F FA-32MJEB000.book 91 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Tyre Puncture Removing Wheels 9. Install the right brake caliper and tighten 13. Retighten the left axle pinch bolt. new mounting bolts. Torque: 22 N·m (2.2 kgf·m, 16 lbf·ft). Torque: 30 N·m (3.1 kgf·m, 22 lbf·ft).
  • Page 95 14 CBR650F FA-32MJEB000.book 92 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Tyre Puncture Removing Wheels ❙ Rear Wheel Wheel speed sensor (CBR650FA only) Removal Adjusting plate 1. Support your motorcycle securely and raise the rear wheel off the ground using a maintenance stand or a hoist.
  • Page 96 14 CBR650F FA-32MJEB000.book 93 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Tyre Puncture Removing Wheels 6. Remove the brake caliper bracket, rear Installation wheel and side collars. 1. To install the rear wheel, reverse the Support the brake caliper assembly so removal procedure.
  • Page 97 14 CBR650F FA-32MJEB000.book 94 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Tyre Puncture Removing Wheels 2. Make sure that the slot on the brake 3. Adjust the drive chain. P. 71 caliper bracket is positioned in the lug on 4. Tighten the rear axle nut.

  • Page 98: Electrical Trouble

    14 CBR650F FA-32MJEB000.book 95 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the OFF or LOCK before charging.

  • Page 99: Headlight Bulb

    14 CBR650F FA-32MJEB000.book 96 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Electrical Trouble Burned-out Light Bulb ❙ Headlight Bulb 1. Pull the socket off the bulb without turning it. 2. Remove the dust cover. Bulb 3. Unhook the bulb retainer and pull out the Arrow bulb without turning it.
  • Page 100 14 CBR650F FA-32MJEB000.book 97 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Electrical Trouble Burned-out Light Bulb ❙ ❙ Position Light Brake/Tail Light Brake/Tail light Position lights The position lights use several LEDs. If there is a LED which is not turned on, see The brake and tail light uses several LEDs.
  • Page 101 14 CBR650F FA-32MJEB000.book 98 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Electrical Trouble Burned-out Light Bulb ❙ ❙ Front/Rear Turn Signal Bulb License Plate Light 1. Remove the screw and collar. 1. Remove the screws, license light cover 2. Remove the turn signal lens.

  • Page 102: Blown Fuse

    14 CBR650F FA-32MJEB000.book 99 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Electrical Trouble Blown Fuse Blown Fuse CBR650F Fuse box covers Before handling fuses, see “Inspecting and Replacing Fuses.” P. 49 ❙ Fuse Box Fuses 1. Remove the seat. P. 58 2.

  • Page 103: Main Fuse

    14 CBR650F FA-32MJEB000.book 100 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Electrical Trouble Blown Fuse ❙ Main Fuse 3. Pull the main fuse out and check for a blown fuse. Always replace a blown fuse Wire connector with a spare of the same rating.

  • Page 104: Information

    14 CBR650F FA-32MJEB000.book 101 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Information Keys............P. 102 Instruments, Controls, & Other Features...P. 103 Fuels Containing Alcohol......P. 105 Catalytic Converter ........P. 106 Caring for Your Motorcycle.....P. 107 Storing Your Motorcycle ......P. 110 Transporting Your Motorcycle ....P. 111 You &...

  • Page 105: Keys

    14 CBR650F FA-32MJEB000.book 102 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Keys Keys key. If you lose a key, make another duplicate key immediately. Ignition key This motorcycle has two ignition keys and a key To make a duplicate key and register it with tag with a key number and a bar code.

  • Page 106: Instruments, Controls, & Other Features

    Ignition Switch HISS The headlight is always on when the ignition The Honda Ignition Security System (HISS) switch is ON. Leaving the ignition switch ON immobilizes the engine’s ignition system if an with the engine stopped will drain the battery.
  • Page 107 14 CBR650F FA-32MJEB000.book 104 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Instruments, Controls, & Other Features Morocco only EC Directive This immobilizer system complies with R & TTE (Radio and Telecommunications Terminal Equipment and the mutual recognition of their conformity) Directive.

  • Page 108: Fuels Containing Alcohol

    14 CBR650F FA-32MJEB000.book 105 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: ● Some conventional fuels blended with alcohol Damage the painting of the fuel tank.

  • Page 109: Catalytic Converter

    14 CBR650F FA-32MJEB000.book 106 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Catalytic Converter Catalytic Converter Follow these guidelines to protect your motorcycle’s catalytic converter. ● This motorcycle is equipped with a three-way Always use unleaded petrol. Leaded petrol catalytic converter. The catalytic converter will damage the catalytic converter.

  • Page 110: Caring For Your Motorcycle

    Frequent cleaning and polishing is important to 3. Thoroughly rinse your motorcycle with plenty ensure the long life of your Honda. A clean of clean water and dry with a soft, clean motorcycle makes it easier to spot potential cloth.
  • Page 111 14 CBR650F FA-32MJEB000.book 108 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Caring for Your Motorcycle ❙ Washing Precautions should dissipate after a few minutes of Follow these guidelines when washing: running the engine. ● ● Do not use high-pressure washers: Do not use waxes containing compounds at...
  • Page 112 14 CBR650F FA-32MJEB000.book 109 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Caring for Your Motorcycle ● Wash gently using a soft sponge and plenty Replace the windscreen if scratches cannot be of water. removed and they obstruct clear vision. ● To remove stubborn stains, use diluted detergent and rinse thoroughly with plenty of water.

  • Page 113: Storing Your Motorcycle

    14 CBR650F FA-32MJEB000.book 110 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Storing Your Motorcycle Storing Your Motorcycle When the exhaust pipe and muffler are painted, do not use a commercially available abrasive kitchen cleaning compound. Use a neutral If you store your motorcycle outdoors, you...

  • Page 114: Transporting Your Motorcycle

    14 CBR650F FA-32MJEB000.book 111 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Transporting Your Motorcycle Transporting Your After removing your motorcycle from storage, inspect all maintenance items required by the Motorcycle Maintenance Schedule. If your motorcycle needs to be transported, it should be carried on a motorcycle trailer or a...

  • Page 115: You & The Environment

    14 CBR650F FA-32MJEB000.book 112 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual You & the Environment You & the Environment drain or on the ground. Used oil, petrol, coolant, and cleaning solvents contain poisons Owning and riding a motorcycle can be that can hurt refuse workers and contaminate enjoyable, but you must do your part to protect drinking water, lakes, rivers, and oceans.

  • Page 116: Serial Numbers

    14 CBR650F FA-32MJEB000.book 113 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts.

  • Page 117: Specifications

    14 CBR650F FA-32MJEB000.book 114 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Specifications Specifications ■ Main Components Displacement 649 cm (39.6 cu-in) Type RC74 Bore × stroke 67.0 × 46.0 mm (2.64 × 1.81 in) Overall length 2,110 mm (83.1 in) Compression ratio 11.4:1 Overall width 755 mm (29.7 in)

  • Page 118: Service Data

    If not available, use SAE 80 or 90 gear oil. Idle speed 1,250 ± 100 rpm Drive chain 25 to 35 mm (1.0 to 1.4 in) Honda 4-stroke motorcycle oil API Service slack Classification SG or higher, excluding oils Recommended DID 525V11 or RK 525KRW Standard drive marked as “Energy Conserving”...

  • Page 119: Torque Specifications

    14 CBR650F FA-32MJEB000.book 116 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Specifications ■ ■ Bulbs Torque Specifications Headlight 12V-60/55W Oil filter 26 N·m (2.7 kgf·m, 19 lbf·ft) Brake/Tail light Engine oil drain bolt 30 N·m (3.1 kgf·m, 22 lbf·ft) Front turn signal lights 12V-21W × 2 Rear wheel axle nut 98 N·m (10.0 kgf·m, 72 lbf·ft)

  • Page 120: Index

    14 CBR650F FA-32MJEB000.book 117 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Index Index Colour label ..........47 ABS (Anti-lock Brake System) Coolant ..........52, 64 Indicator ..........33, 85 Accessories..........15 Digital Clock Adjustment......27 Display Setting........... 26 Battery ..........48, 59 Drive Chain ..........
  • Page 121 14 CBR650F FA-32MJEB000.book 118 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual High Coolant Temperature Flooded Engine ......... 36 Indicator ..........32, 83 Frame Number......... 113 HISS Indicator.........30, 33, 82 Front Brake Lever Adjustment ....78 Horn Button ..........34 Fuel Consumption meter ......... 22 Gauge ............
  • Page 122 14 CBR650F FA-32MJEB000.book 119 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual PGM-FI (Programmed Fuel Injection) Maintenance malfunction indicator lamp (MIL) ..32, 84 Fundamentals .......... 46 Protective Apparel ........11 Importance ..........42 Safety ............42 Schedule ..........43 Rear Suspension ........79 Maximum Weight Limit......
  • Page 123 14 CBR650F FA-32MJEB000.book 120 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual Side Stand Ignition Cut-off System ..69 Tyres Specifications........... 114 Air Pressure..........53 Speedometer ..........21 Puncture ...........87 Start Button ......... 34, 36 Replacing..........53, 87 Starting the Engine ........36 Steering Lock ..........35 Stopping Engine........
  • Page 124 14 CBR650F FA-32MJEB000.book 121 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual http://www.motorcycle.in.th...
  • Page 125 14 CBR650F FA-32MJEB000.book 122 ページ ２０１３年１２月２６日 木曜日 午後３時５８分 Honda CBR540F Owner's Manual http://www.motorcycle.in.th...

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