Honda CBR500RA 2019 Owner's Manual
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Honda CBR500RA 2019 Owner's Manual

Honda CBR500RA 2019 Owner's Manual

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CBR500R/RA
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Summary of Contents for Honda CBR500RA 2019

  • Page 1 CBR500R/RA...
  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 The following codes in this manual ● Honda motorcycle. Your selection of a indicate each country. Honda makes you part of a worldwide family The illustrations here in are based on the ● of satisfied customers who appreciate CBR500RA MA type.
  • Page 4 A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Motorcycle Safety P. 2 Operation Guide P. 16 Maintenance P. 59 Troubleshooting P. 106 Information P. 125 Specifications P. 139 Index P. 142...

  • Page 6: Motorcycle Safety

    Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines ..........P. 3 Image Labels............P. 6 Safety Precautions..........P. 10 Riding Precautions ..........P. 11 Accessories & Modifications......P. 14 Loading ..............

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines that you and your passenger are both wearing an approved motorcycle helmet and protective Follow these guidelines to enhance your safety: apparel. Instruct your passenger on holding onto the seat strap or your waist, leaning with Perform all routine and regular inspections ●...
  • Page 8 Safety Guidelines Make Yourself Easy to See Keep Your Honda in Safe Condition Make yourself more visible, especially at night, It's important to keep your motorcycle properly by wearing bright reflective clothing, positioning maintained and in safe riding condition. yourself so other drivers can see you, signaling...
  • Page 9 Safety Guidelines If you decide to continue riding, first turn the Never run your motorcycle inside a garage or ignition switch to the (Off) position, and other enclosure. evaluate the condition of your motorcycle. WARNING Inspect for fluid leaks, check the tightness of Running the engine of your motorcycle critical nuts and bolts, and check the handlebars, control levers, brakes, and wheels.

  • Page 10: Image Labels

    Image Labels Image Labels The following pages describe the label Read instructions contained in Owner's meanings. Some labels warn you of Manual carefully. potential hazards that could cause serious injury. Others provide important safety Read instructions contained in Shop Manual information.
  • Page 11 Image Labels BATTERY LABEL DANGER Except IN type • Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion. • Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.
  • Page 12 Image Labels RADIATOR CAP LABEL DANGER FO type NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 1.1 kgf/cm REAR CUSHION LABEL FO type GAS FILLED Do not open. Do not heat. TYRE INFORMATION & DRIVE CHAIN LABEL FO type Cold tyre pressure: [Driver only]...
  • Page 13 Image Labels SAFETY REMINDER LABEL FO type For your protection, always wear helmet, protective apparel. FUEL LABEL FO type Unleaded petrol only ETHANOL up to 10 % by volume...

  • Page 14: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection Ride cautiously and keep your hands on the ● WARNING handlebars and feet on the footpegs. Keep passenger's hands onto the seat strap Not wearing a helmet increases the ●...

  • Page 15: Riding Precautions

    Riding Precautions Riding Precautions Brakes Observe the following guidelines: Running-in Period Avoid excessively hard braking and ● downshifting. During the first 500 km (300 miles) of running, Sudden braking can reduce the follow these guidelines to ensure your motorcycle's stability. motorcycle's future reliability and performance.
  • Page 16 Riding Precautions Anti-lock Brake System (ABS) Engine Braking Engine braking helps slow your motorcycle CBR500RA only This model is equipped with an Anti-lock Brake down when you release the throttle. For further System (ABS) designed to help prevent the slowing action, downshift to a lower gear. Use brakes from locking up during hard braking.
  • Page 17 Riding Precautions Slowly lean the motorcycle to the left until its Parking weight rests on the side stand. Park on a firm, level surface. ● Turn the handlebars fully to the left. If you must park on a slight incline or loose ●...

  • Page 18: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed for your motorcycle by Honda or make Follow all instructions in this owner's modifications to your motorcycle from its manual regarding accessories and original design.

  • Page 19: Loading

    Loading Loading WARNING Overloading or improper loading can Carrying extra weight affects your ● cause a crash and you can be seriously motorcycle's handling, braking and stability. hurt or killed. Always ride at a safe speed for the load you are carrying.

  • Page 20: Operation Guide

    Parts Location Tool kit (P.57) Document bag (P.57) Fuel fill cap (P.55) Front brake fluid reservoir (P.89) Front brake lever (P.103) Throttle grip (P.100) Engine oil fill cap (P.83) Engine oil level inspection window (P.83) Engine oil filter (P.85) Engine oil drain bolt (P.85) Rear brake pedal Brakelight switch...
  • Page 21 Front suspension spring preload adjuster (P.104) Main fuse (P.124) Front seat (P.80) Battery (P.78) Fuse boxes (P.123) Rear seat (P.81) Crankcase breather (P.101) Left side cover (P.82) Rear suspension spring preload adjuster (P.105) Coolant reserve tank (P.87) Drive chain (P.93) Side stand (P.92) Shift lever...
  • Page 22 Instruments button button Display Check When the ignition switch is turned to the (On) position, initial animation will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 23 Tachometer red zone Clock (12-hour or 24-hour display) (excessive engine rpm range) To set the clock: (P.31) Speedometer Section B display (P.25) Section A display (P.21) Tachometer NOTICE Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life. Continued...
  • Page 24 Instruments (Continued) Coolant temperature gauge When the coolant is over specified temperature, the segment H flashes. If the segment H flashes while riding: (P.108) If the coolant temperature gauge indicator flashes: (P.112) Fuel gauge Gear position indicator Remaining fuel when only 1st (E) segment starts flashing: The gear position is shown in the approximately 3.2 L (0.85 US gal,...
  • Page 25 Section A display Changing the section A display You can select the following: With the button, you can switch the Current fuel mileage section A display between the current fuel ● Average fuel mileage [AVG] mileage, average fuel mileage, fuel ●...
  • Page 26 Instruments (Continued) Also, the average fuel mileage for tripmeter Current fuel mileage A will be displayed when the odometer, Displays the current instant fuel mileage. tripmeter A, numerical tachometer and reserve tripmeter are selected. Display range: 0.0 to 300.0 L/100km (km/L, Display range: 0.0 to 300.0 L/100km (km/L, mile/gal or mile/L) mile/gal or mile/L)
  • Page 27 Fuel consumption Average speed [AVG] Displays the fuel consumption since the Displays the average speed since the selected selected tripmeter was reset. tripmeter was reset. The fuel consumption will be calculated The average speed will be calculated based on based on value displayed on the tripmeter (A value displayed on the tripmeter (A or B) or B) selected.
  • Page 28 Instruments (Continued) When “---” is displayed except for the above- Reserve fuel consumption [RES] mentioned cases, go to your dealer for service. Displays the fuel consumption since the 1st To reset the average speed: (E) segment of the fuel gauge starts flashing. (P.27) When the 1st (E) segment of the fuel gauge starts flashing, the current fuel mileage,...
  • Page 29 Section B display Changing the section B display You can select the following: With the button, you can switch the Odometer [TOTAL] section B display between the odometer, ● Tripmeter [TRIP A/B] tripmeter A, tripmeter B, numerical ● Numerical tachometer tachometer, and reserve tripmeter.
  • Page 30 Instruments (Continued) Odometer [TOTAL] Reserve tripmeter [RES] Total distance ridden. Distance ridden since the 1st (E) segment of When “------” is displayed, go to your dealer the fuel gauge starts flashing. for service. When the 1st (E) segment of the fuel gauge starts flashing, the odometer, tripmeters or numerical tachometer switches to the reserve Tripmeter [TRIP A/B]...
  • Page 31 When they are reset, reset display appears at To reset the tripmeter [TRIP A/B], each indication. Then, the display returns to average fuel mileage [AVG], fuel the last selected indication. consumption, average speed [AVG] Also, the tripmeter A, average fuel mileage, and elapsed time fuel consumption, average speed and To reset the tripmeter A, average fuel mileage...
  • Page 32 Instruments (Continued) To reset the tripmeter B, average fuel When they are reset, reset display appears at mileage B, fuel consumption B, average each indication. Then, the display returns to speed B and and elapsed time B (these are the last selected indication. based on tripmeter B) together, press and hold the button while tripmeter B is...
  • Page 33 Display Setting Setting Mode B Setting Mode A Following items can be changed sequentially. Following items can be changed sequentially. (P.35) • Setting of REV indicator (P.30) • Time format setting RPM setting Interval RPM setting • Clock setting Brightness adjustment •...
  • Page 34 Instruments (Continued) Setting Mode A Ordinary display If the buttons are not pressed for about 30 seconds, the control is automatically switched Setting Mode A from the setting mode to the ordinary Time format setting display. Clock setting If the buttons are not pressed for about 30 Backlight brightness adjustment seconds, items in the process of being set will be discarded and only items that were set...
  • Page 35 1 Time format setting: 2 Clock setting: You can switch the time format between 12 Press button until the desired hour is hour format or 24 hour format. displayed. Press and hold button to advance Turn the ignition switch to the (On) the hour quickly.
  • Page 36 Instruments (Continued) 3 Backlight brightness adjustment: Press button until the desired minute is displayed. You can adjust the brightness to one of five Press and hold button to advance levels. the minute quickly. Press button. The brightness level is switched. You can adjust the brightness level from five levels.
  • Page 37 4 Activating/deactivating of tripmeter 5 Setting of HISS indicator: A, average fuel mileage, fuel Press button to select “ ” (blinks) or consumption, average speed and “ ” (off) in the automatic reset mode. elapsed time automatic reset mode: You can activate or deactivate the automatic reset mode by refuelling after the 1st (E) segment of the fuel gauge starts flashing.
  • Page 38 Instruments (Continued) 6 Changing of speed and mileage unit: 7 Changing the fuel mileage meter unit: Press the button to select either “km/h” When the “km/h” for speed and “km” for mileage are selected and “km” or “mph” and “mile”. Press button to select “L/100km”...
  • Page 39 Setting Mode B Ordinary display If the buttons are not pressed for about 30 seconds, the control is automatically switched Setting Mode B from the setting mode to the ordinary Setting of REV indicator display. RPM setting If the buttons are not pressed for about 30 Interval RPM setting seconds, items in the process of being set will be discarded and only items that were set...
  • Page 40 Instruments (Continued) 1 Setting of REV indicator: To change the setting mode B, turn the You can change the setting of the REV ignition switch to the (On) position while pressing button until the initial indicator. animation ends. The display moves to the REV indicator blinks during setting.
  • Page 41 Each time button is pressed, the "REV Tachometer Numerical indicator blinking fastest RPM" setting value tachometer will be increased by one segment (250 r/min (rpm)). When the "REV indicator blinking fastest RPM" setting value exceeds 8,750 r/min (rpm), the "REV indicator blinking fastest RPM"...
  • Page 42 Instruments (Continued) Press button. The "REV indicator Each time button is pressed, the blinking fastest RPM" is set, and then the numbers of the "REV indicator blinking display moves to the setting of "REV interval RPM" advances as follows: 250 r/min indicator blinking interval RPM".
  • Page 43 Press button. The "REV indicator Example: REV indicator blinking fastest blinking interval RPM" is set, and then the RPM: 8,750 r/min (rpm) display moves to the brightness adjustment REV indicator blinking interval of the REV indicator. RPM: 250 r/min (rpm) The REV indicator switches from blinking REV indicator r/min (rpm)
  • Page 44 Instruments (Continued) 2 Changing of tachometer display Conventional Peak hold display display mode: You can change the display mode of the tachometer. Press button to switch the display mode of tachometer. Press button. The currently selected display mode is set, and then the display moves to the ordinary display.
  • Page 45 The peak hold segment keeps to show the maximum engine RPM temporarily. Example: Engine revolutions per minutes 8,750 r/min (rpm) Conventional Peak hold display display Peak Tachometer hold bar segment segment...
  • Page 46 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Left turn signal indicator Right turn signal indicator...
  • Page 47 REV indicator (P.46) High beam indicator PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) Comes on briefly when the ignition switch is turned to the (On) position with the engine stop switch in the (Run) position. If it comes on while engine is running: (P.109) Neutral indicator Comes on when the transmission is in Neutral.
  • Page 48 Indicators (Continued)
  • Page 49 Low oil pressure indicator Comes on when the ignition switch is turned to the (On) position. ● Goes off when the engine starts. ● If it comes on while engine is running: (P.109) HISS indicator (P.33) Comes on briefly when the ignition switch is turned to the (On) position. ●...
  • Page 50 Indicators (Continued) REV Indicator Comes on briefly when the ignition switch is turned to the (On) position. ● Initial setting REV indicator blinking fastest RPM: 8,750 r/min (rpm) REV indicator blinking interval RPM: 250 r/min (rpm) REV indicator r/min (rpm) Blinking 8,250 r/min (rpm) Blinking fast...
  • Page 52 Switches Engine stop switch Should normally remain in the (Run) position. In an emergency, switch to (Stop) position (the starter motor will not operate) to stop the engine. Start button Hazard switch Horn button Switchable when the ignition switch is in the (On) position. Turn signal switch Pressing the switch turns the turn signal off.
  • Page 53 (On) Ignition Switch Turns electrical system Switches the electrical system on/off, locks on for starting/riding. the steering. (Off) Key can be removed when in the (Off) Turns engine off. (Lock) position. (Lock) Locks steering. Continued...
  • Page 54 Switches (Continued) Steering Lock Locking Turn the handlebars all the way to the left. Lock the steering when parking to help Push the key down, and turn the ignition prevent theft. switch to the (Lock) position. A U-shaped wheel lock or similar device is Jiggle the handlebars if the lock is also recommended.
  • Page 55 Starting the Engine Start your engine using the following Make sure the engine stop switch is in the procedure, regardless of whether the engine (Run) position. is cold or warm. Turn the ignition switch to the (On) position. Shift the transmission to Neutral ( indicator comes on).
  • Page 56 Shifting Gears Your motorcycle transmission has 6 forward gears in a one-down, five-up shift pattern. If you put the motorcycle in gear with the side stand down, the engine will shut off.
  • Page 57 Emergency Stop Signal The emergency stop signal stops operating CBR500RA only Emergency stop signal activates when you when: brake hard while driving at 50 km/h (31 mph) You release the brake lever and pedal. ● or above to alert drivers behind you about The ABS is deactivated.
  • Page 58 Emergency Stop Signal (Continued) The emergency stop signal is not a system that can prevent a possible rear-end collision caused by your hard braking. It is always recommended to avoid hard braking unless it is absolutely necessary. The emergency stop signal does not activate with the hazard switch pressed in.
  • Page 59 Refuelling Ignition key Level plate Opening the Fuel Fill Cap Open the lock cover, insert the ignition key, and turn it clockwise to open the cap. Closing the Fuel Fill Cap After refuelling, push the fuel fill cap closed until it locks.
  • Page 60 Storage Equipment Helmet Holder WARNING The helmet holder is located underside of the Riding with a helmet attached to the rear seat. holder can interfere with the rear wheel or suspension and could cause a crash Helmet holder in which you can be seriously hurt or killed.
  • Page 61 Tool Kit Document Bag The tool kit is located under the rear seat. The document bag is located underside of the front seat. Document bag Tool kit Rubber strap Rubber strap Removing the Front Seat (P.80) Removing the Rear Seat (P.81) Continued...
  • Page 62 Storage Equipment (Continued) Luggage Tie-Down Hooks The luggage tie-down hooks is located on the underside of the rear seat. Luggage tie-down hooks Luggage tie-down hooks Never use the tie-down hooks to tow or lift the motorcycle. Removing the Rear Seat (P.81)

  • Page 63: Maintenance

    Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ......P. 60 Drive Chain............P. 93 Maintenance Schedule........P. 61 Clutch ..............P. 97 Maintenance Fundamentals ......P. 66 Throttle ..............

  • Page 64: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your motorcycle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task, and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required. performance, avoid breakdowns, and reduce air We cannot warn you of every conceivable pollution.

  • Page 65: Maintenance Schedule

    Maintenance work should be performed in accordance with Honda's standards and Honda recommends that your dealer should specifications by properly trained and equipped road test your motorcycle after each periodic technicians. Your dealer meets all of these maintenance is carried out.
  • Page 66 : Intermediate. We recommend service by your dealer, unless Inspect (clean, adjust, lubricate, or replace, if necessary) you have the necessary tools and are mechanically skilled. Lubricate Procedures are provided in an official Honda Shop Manual. Replace : Technical. In the interest of safety, have your motorcycle Clean...
  • Page 67 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 66 × 1,000 mi Every 1,000 km (600 mi): Drive Chain Drive Chain Slider Brake Fluid 2 Years Brake Pads Wear Brake System Brakelight Switch Headlight Aim Lights/Horn...
  • Page 68 : Intermediate. We recommend service by your dealer, unless Inspect (clean, adjust, lubricate, or replace, if necessary) you have the necessary tools and are mechanically skilled. Lubricate Procedures are provided in an official Honda Shop Manual. Replace : Technical. In the interest of safety, have your motorcycle Clean...
  • Page 69 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 66 × 1,000 mi Every 1,000 km (600 mi): Drive Chain Drive Chain Slider Brake Fluid 2 Years Brake Pads Wear Brake System Brakelight Switch Headlight Aim Lights/Horn...

  • Page 70: Maintenance Fundamentals

    Maintenance Fundamentals Drive chain - Check condition and slack, Pre-ride Inspection ● adjust and lubricate if necessary. P. 93 To ensure safety, it is your responsibility to Brakes - Check operation; ● perform a pre-ride inspection and make sure Front and Rear: check brake fluid level and that any problem you find is corrected.
  • Page 71 Maintenance Fundamentals Replacing Parts Battery Always use Honda Genuine Parts or their Your motorcycle has a maintenance-free type equivalents to ensure reliability and safety. battery. You do not have to check the battery electrolyte level or add distilled water. Clean the...
  • Page 72 Maintenance Fundamentals What to do in an emergency Cleaning the Battery Terminals If any of the following occur, immediately see your doctor. Remove the battery. P. 78 Electrolyte splashes into your eyes: If the terminals are starting to corrode and ●...
  • Page 73 NOTICE replace any blown fuses. P. 123 Installing non-Honda electrical accessories can overload the electrical system, discharging the Inspecting and Replacing Fuses battery and possibly damaging the system. Turn the ignition switch to the (Off) position to remove and inspect fuses.
  • Page 74 Conserving” or “Resource Conserving” on the “Specifications.” P. 140 circular API service symbol. If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard : MA ●...
  • Page 75 (REPLACE) (REPLACE) Wipe up spills immediately and wash thoroughly. Recommended brake fluid: NOTICE Honda DOT 4 Brake Fluid or equivalent Use of a new chain with worn sprockets will cause rapid chain wear. Drive Chain Cleaning and Lubricating The drive chain must be inspected and lubricated After inspecting the slack, clean the chain and regularly.
  • Page 76 Recommended lubricant: Recommended Coolant Drive chain lubricant designed specifically for O-ring chains Use only genuine HONDA PRE-MIX COOLANT If not available, use SAE 80 or 90 gear oil. without diluting with water. Genuine HONDA PRE-MIX COOLANT is excellent at preventing corrosion and overheating.
  • Page 77 Maintenance Fundamentals Crankcase Breather Tyres (Inspecting/Replacing) Checking the Air Pressure Service more frequently when riding in rain, at Visually inspect your tyres and use an air full throttle, or after the motorcycle is washed or pressure gauge to measure the air pressure at overturned.
  • Page 78 Maintenance Fundamentals Inspecting for Abnormal Wear WARNING Inspect the tyres for Riding on tyres that are excessively signs of abnormal wear worn or improperly inflated can cause a on the contact surface. crash in which you can be seriously hurt or killed.
  • Page 79 Always use the size and type of tyres Have the wheel balanced with Honda ● recommended in this owner's manual. Genuine balance weights or equivalent after the tyre is installed.
  • Page 80 Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.

  • Page 81: Tool

    Tool The tool kit is stored under the rear seat. P. 81 You can perform some roadside repairs, minor adjustments and parts replacement with the provided tools. Pin spanner ● 10 × 14 mm Open end wrench ● Standard/Phillips screwdriver ●...

  • Page 82: Removing & Installing Body Components

    Removing & Installing Body Components Battery Removal Make sure the ignition switch is in the (Off) Rubber strap position. Remove the front seat. P. 80 Unhook the rubber strap from rear side. Disconnect the negative - terminal from the battery. Disconnect the positive + terminal from the battery.

  • Page 83: Clip

    Removing & Installing Body Components Clip Clip Removal Press down on the centre pin to release the lock. Pull the clip out of the hole. Centre pin Installation Push the bottom of the centre pin. Insert the clip into the hole. Press down on the centre pin to lock the clip.

  • Page 84: Front Seat

    Removing & Installing Body Components Front Seat Front Seat Removal Pull the rear corners of the front seat up, Mounting bolts then remove the mounting bolts. Pull the front seat back and up. Front seat Installation Insert the tab into the recess. Install and tighten the mounting bolts securely.

  • Page 85: Rear Seat

    Removing & Installing Body Components Rear Seat Rear Seat Removal Move the seat strap forward. Rear seat Ignition key Insert the ignition key into the seat lock. Turn the ignition key clockwise, then pull the rear seat forward and up. Installation Seat lock Insert the tab into the recess.

  • Page 86: Left Side Cover

    Removing & Installing Body Components Left Side Cover Left Side Cover Installation Install the parts in the reverse order of Grommets Clip removal. Hooks Left side cover Prong Bolt Prong Removal Remove the front seat. P. 80 Remove the bolt and clip. P.

  • Page 87: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the (Off) Oil level inspection position and wait for 2 to 3 minutes. window Place your motorcycle in an upright Upper level...
  • Page 88 Engine Oil Adding Engine Oil Adding Engine Oil Securely reinstall the oil fill cap. NOTICE If the engine oil is below or near the lower Overfilling with oil or operating with insufficient level mark, add the recommended engine oil. oil can cause damage to your engine. Do not mix P.
  • Page 89 Changing Engine Oil & Filter Changing the oil and filter requires special tools. We recommend that you have your motorcycle serviced by your dealer. Use a new Honda Genuine oil filter or equivalent specified for your model. NOTICE Drain bolt...
  • Page 90 Engine Oil Changing Engine Oil & Filter Install a new sealing washer onto the drain bolt. Tighten the drain bolt. Torque: 30 N·m (3.1 kgf·m, 22 lbf·ft) Fill the crankcase with the recommended oil ( P. 70, P. 140) and install the oil fill cap.

  • Page 91: Coolant

    Coolant Checking the Coolant Reserve tank Check the coolant level in the reserve tank while the engine is cold. UPPER level mark Place your motorcycle on a firm, level surface. Hold your motorcycle in an upright LOWER level position. mark Check that the coolant level is between the UPPER level and LOWER level marks Adding Coolant...
  • Page 92 Coolant Changing Coolant Remove the reserve tank cap and add Reserve tank cap fluid while monitoring the coolant level. Do not overfill above the UPPER level mark. Make sure no foreign objects enter the reserve tank opening. Securely reinstall the reserve tank cap. WARNING Removing the radiator cap while the Changing Coolant...

  • Page 93: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LWR mark or LOWER level mark or the brake lever and pedal freeplay becomes Place your motorcycle in an upright excessive, inspect the brake pads for wear. position on a firm, level surface.
  • Page 94 Brakes Inspecting the Brake Pads Inspecting the Brake Pads If necessary have the pads replaced by your dealer. Always replace both left and right brake pads Check the condition of the brake pad wear indicators. at the same time. The pads need to be replaced if a brake pad is worn to the indicator.
  • Page 95 Brakes Adjusting the Brakelight Switch Adjusting the Brakelight Switch Check the operation of the brakelight switch. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 96: Side Stand

    Side Stand Checking the Side Stand Start the engine, pull the clutch lever in, and shift the transmission into gear. Lower the side stand all the way. The engine should stop as you lower the side stand. If the engine doesn't stop, have your motorcycle inspected by your dealer.

  • Page 97: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. Shift the transmission to Neutral.
  • Page 98 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Wheel speed sensor Front end of CBR500RA only adjusting plate Adjusting the chain requires special tools. Lock nut Have the drive chain slack adjusted by your dealer. Adjusting bolt CBR500RA only Scale...
  • Page 99 Drive Chain Adjusting the Drive Chain Slack Turn both adjusting bolts an equal Tighten the rear axle nut. number of turns until the correct drive Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft) chain slack is obtained. Turn the adjusting bolts counterclockwise to tighten the Hold the adjusting bolts and tighten the chain.
  • Page 100 Drive Chain Checking the Drive Chain Slider Checking the Drive Chain Slider Checking the Drive Chain Wear Check the chain wear label when adjusting Check the condition of the drive chain slider. the drive chain. If the front end of the chain The drive chain slider will need to be adjusting plate enters the red zone on the replaced if the chain slider is worn to the...

  • Page 101: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 102 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper lock nut Freeplay － Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. ＋ Loosen the upper lock nut. Turn the upper clutch cable adjuster until the freeplay is 10 - 20 mm (0.4 - 0.8 in). Upper clutch cable adjuster Tighten the upper lock nut and check the freeplay again.
  • Page 103 Clutch Adjusting the Clutch Lever Freeplay Loosen the upper lock nut and turn the Lower lock nut Adjusting nut upper clutch cable adjuster all the way in (to provide maximum freeplay). Tighten the upper lock nut. ＋ Loosen the lower lock nut. Turn the adjusting nut until the clutch lever freeplay is 10 - 20 mm (0.4 - 0.8 in).

  • Page 104: Throttle

    Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the motorcycle inspected by your dealer.

  • Page 105: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather Place a suitable container under the crankcase breather tube. Remove the crankcase breather tube plug from the tube. Drain deposits into a suitable container. Install the crankcase breather tube plug. Crankcase breather tube Crankcase breather tube plug...

  • Page 106: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim Right side Left side You can adjust vertical aim of the headlight Lower Raise for proper alignment. Turn the pinion in or out as necessary using provided Phillips screwdriver ( P. 77). Obey local laws and regulations. Lower Raise Pinion...

  • Page 107: Adjusting The Brake Lever

    Other Adjustments Adjusting the Brake Lever Adjusting the Brake Lever Index mark Adjuster Forward You can adjust the distance between the tip of the brake lever and handle grip. Adjustment method Turn the adjuster until the numbers align with the index mark while pushing the lever forward in the desired position.

  • Page 108: Adjusting The Front Suspension

    Other Adjustments Adjusting the Front Suspension Adjusting the Front Suspension Fork bolt Spring Preload You can adjust the spring preload by the adjuster to suit the load or the road surface. Turn clockwise to increase spring preload (hard), or turn counterclockwise to decrease 3rd groove Adjusters spring preload (soft).

  • Page 109: Adjusting The Rear Suspension

    Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension Extension bar Spring Preload You can adjust the spring preload by the adjuster to suit the load or the road surface. Turn the adjuster using the pin spanner and extension bar provided in the tool kit P.

  • Page 110: Troubleshooting

    Troubleshooting Engine Will Not Start (HISS indicator stays Electrical Trouble..........P. 120 on)..............P. 107 Battery Goes Dead..........P. 120 Overheating (Segment H flashes in coolant Burned-out Light Bulb ........P. 120 temperature gauge) ........P. 108 Blown Fuse............P. 123 Warning Indicators On or Flashing.....

  • Page 111: Engine Will Not Start (Hiss Indicator Stays On)

    Engine Will Not Start (HISS indicator stays on) Starter Motor Operates But Check if there are no any metallic seals or stickers on the key. Engine Does Not Start If the HISS indicator still stays on, have your motorcycle inspected by your Check the following items: dealer.

  • Page 112: Overheating (Segment H Flashes In Coolant Temperature Gauge)

    Overheating (Segment H flashes in coolant temperature gauge) The engine is overheating when the following Check that the radiator fan is operating, occurs: and then turn the ignition switch to the The segment H flashes in the coolant (Off) position. ●...

  • Page 113: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing Low Oil Pressure Indicator If the engine oil level goes down rapidly, your motorcycle may have a leak or another serious problem. Have your motorcycle If the low oil pressure indicator comes on, inspected by your dealer. pull safely to the side of the road and stop the engine.

  • Page 114: Abs (Anti-Lock Brake System) Indicator

    Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will continue to work as a conventional system, Indicator but without the anti-locking function. CBR500RA only The ABS indicator may flash if you turn the If the indicator operates in one of the rear wheel while the rear wheel is lifted off following ways, you may have a serious...

  • Page 115: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If these occurs, see your dealer as soon as possible.

  • Page 116: Coolant Temperature Gauge Failure Indication

    Other Warning Indications Coolant Temperature Gauge Failure Indication Coolant Temperature Gauge Failure Indication If the cooling system has an error, all segments will blink as shown in the illustration. If this occurs, see your dealer as soon as possible.

  • Page 117: Tyre Puncture

    Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. Riding your motorcycle with a We recommend you have this type of service temporary tyre repair can be risky. If the performed by your dealer. temporary repair fails, you can crash After an emergency repair, always have the and be seriously injured or killed.
  • Page 118 Tyre Puncture Removing Wheels Take care to prevent the brake caliper CBR500RA only When removing and installing the wheel, be from scratching the wheel during careful not to damage the wheel speed removal. sensor and pulser ring. Tape or cloth Front Wheel Removal Place your motorcycle on a firm, level...
  • Page 119 Tyre Puncture Removing Wheels Loosen the axle pinch bolt and front axle Installation shaft. Attach the right and left side collars in Support your motorcycle securely and their original location on the wheel. raise the front wheel off the ground using On the left side, place the wheel between a maintenance stand or a hoist.
  • Page 120 Tyre Puncture Removing Wheels Install the brake caliper and tighten the Raise the front wheel off the ground mounting bolts. again, and check that the wheel rotates freely after you release the brake. Torque: 30 N·m (3.1 kgf·m, 22 lbf·ft) Uncover the protective tape or cloth.
  • Page 121 Tyre Puncture Removing Wheels Rear Wheel Pulser ring Wheel speed sensor CBR500RA only CBR500RA only Removal Place your motorcycle on a firm, level surface. Support your motorcycle securely and Washer Lock nut raise the rear wheel off the ground using a maintenance stand or a hoist.
  • Page 122 Tyre Puncture Removing Wheels Remove the brake caliper bracket, rear Installation wheel and side collars. To install the rear wheel, reverse the Support the brake caliper assembly so removal procedure. that it doesn’t hang from the brake Take care to prevent the brake caliper hose.
  • Page 123 Tyre Puncture Removing Wheels Make sure that the slot on the brake Adjust the drive chain slack. P. 94 caliper bracket is positioned in the lug on Install and tighten the rear axle nut. the swingarm. Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft) Brake caliper bracket Slot Hold the adjusting bolts and tighten the...

  • Page 124: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the (Off) or before charging.
  • Page 125 Electrical Trouble Burned-out Light Bulb Headlights/Position Lights/Front Brakelight/Taillight/Rear Turn Turn Signals Signals Position lights Brakelight/Taillight Headlights Front turn signals Rear turn signals The headlights, position lights and front turn The brakelight, taillight and rear turn signals signals use several LEDs. use several LEDs.
  • Page 126 Electrical Trouble Burned-out Light Bulb License Plate Light Bulb Remove the screws, license light cover and license light cover packing. Pull out the bulb without turning. License light cover Bulb Cover packing Screws Install a new bulb and reinstall the parts in the reverse order of removal.

  • Page 127: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse CBR500R Fuse box cover Fuse box cover Before handling fuses, see “Inspecting and Replacing Fuses.” P. 69 Fuse Box Fuses Remove the front seat. P. 80 Remove the fuse box covers. Pull the fuses out one by one with the Spare fuses fuse puller in the tool kit and check for a blown fuse.
  • Page 128 Electrical Trouble Blown Fuse Main Fuse Pull the main fuse out and check for a blown fuse. Always replace a blown fuse Wire connector with a spare fuse of the same rating. Spare main fuse is provided in the Main fuse starter magnetic switch.

  • Page 129: Information

    Information Keys..............P. 126 Instruments, Controls, & Other Features... P. 127 Caring for Your Motorcycle ......P. 129 Storing Your Motorcycle ....... P. 134 Transporting Your Motorcycle..... P. 134 You & the Environment ......... P. 135 Serial Numbers ..........P. 136 Fuels Containing Alcohol ......

  • Page 130: Keys

    Keys Keys replaced by your dealer. To avoid this, keep a duplicate key. If you lose a key, make another duplicate key Ignition Key immediately. This motorcycle has two ignition keys and a key tag with a key number and a bar code. To make a duplicate key and register it with your HISS system, take the spare key, the key The ignition key contains a special coded chip...

  • Page 131: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Ignition key Key tag Other Features Ignition Switch Leaving the ignition switch in the (On) position with the engine stopped will drain the battery. Do not turn the key while riding. Engine Stop Switch Do not use the engine stop switch except in an Key number and bar code emergency.
  • Page 132 HISS P. 57 The Honda Ignition Security System (HISS) Ignition Cut-off System immobilizes the engine's ignition system if an improperly-coded key is used to try and start the A banking (lean angle) sensor automatically engine.

  • Page 133: Caring For Your Motorcycle

    Using engine oil other than MA Frequent cleaning and polishing is important to classification oil could result in damage to the ensure the life of your Honda. A clean assist-slipper clutch system. motorcycle makes it easier to spot potential problems.
  • Page 134 Caring for Your Motorcycle Avoid directing water into the air cleaner, Washing Precautions muffler, and electrical parts. Follow these guidelines when washing: Thoroughly rinse your motorcycle with Do not use high-pressure washers: ● plenty of clean water and dry with a soft, High-pressure water cleaners can clean cloth.
  • Page 135 Caring for Your Motorcycle Do not direct water at the air cleaner: Aluminium Components ● Water in the air cleaner can prevent the Aluminium will corrode from contact with dirt, engine from starting. mud, or road salt. Clean aluminium parts Do not direct water near the headlight: ●...
  • Page 136 Caring for Your Motorcycle Replace the windscreen if scratches cannot be Windscreen removed and they obstruct clear vision. Using plenty of water, clean the windscreen with a soft cloth or sponge. (Avoid using detergents Take care to keep battery electrolyte, brake or any kind of chemical cleaner on the fluid, or other chemical solvents off the windscreen.) Dry with a soft, clean cloth.
  • Page 137 Caring for Your Motorcycle When the exhaust pipe and muffler are painted, Exhaust Pipe and Muffler do not use a commercially available abrasive The exhaust pipe and muffler are stainless steel kitchen cleaning compound. Use a neutral but may become stained by mud or dust. detergent to clean the painted surface on the exhaust pipe and muffler.

  • Page 138: Storing Your Motorcycle

    Storing Your Motorcycle Storing Your Motorcycle Transporting Your Motorcycle If you store your motorcycle outdoors, you should consider using a full-body motorcycle cover. If your motorcycle needs to be transported, it If you won't be riding for an extended period, should be carried on a motorcycle trailer or a follow these guidelines: flatbed truck or trailer that has a loading ramp...

  • Page 139: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a motorcycle can be containers and take them to a recycling centre. enjoyable, but you must do your part to protect Call your local or state office of public works or the environment.

  • Page 140: Serial Numbers

    Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place. Frame number Engine number...

  • Page 141: Fuels Containing Alcohol

    Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: Some conventional fuels blended with alcohol Damage the painting of the fuel tank. ● are available in some locales to help reduce Damage the rubber tubes of the fuel line. ●...

  • Page 142: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent.

  • Page 143: Specifications

    Specifications Main Components ■ Unleaded petrol Recommended: 91 RON or 2,080 mm (81.9 in) Except IN type Except IN type Overall length higher 2,081 mm (81.9 in) IN type Fuel Unleaded petrol 755 mm (29.7 in) Except IN type Overall width Recommended: 88 RON or IN type 758 mm (29.8 in)
  • Page 144 Driven sprocket Spark plug gap 0.8 - 0.9 mm (0.03 - 0.04 in) Idle speed 1,200 ± 100 rpm Honda 4-stroke motorcycle oil API Service Classification SG or higher, excluding oils Recommended marked as “Energy Conserving” or engine oil “Resource Conserving,” SAE 10W-30, JASO T 903 standard MA After draining 2.5 L (2.6 US qt, 2.2 Imp qt)
  • Page 145 Specifications Bulbs Torque Specifications ■ ■ Headlight Oil filter 26 N·m (2.7 kgf·m, 19 lbf·ft) Brakelight/Taillight Engine oil drain bolt 30 N·m (3.1 kgf·m, 22 lbf·ft) Front turn signal Rear wheel axle nut 88 N·m (9.0 kgf·m, 65 lbf·ft) Rear turn signal Drive chain adjusting lock nut 27 N·m (2.8 kgf·m, 20 lbf·ft) Position light Front wheel axle shaft...

  • Page 146: Index

    Index Clock ............. 19, 31 ABS (Anti-lock Brake System)....... 12 Clutch System ........... 97 ABS (Anti-lock Brake System) Coolant............72, 87 Indicator ..........45, 110 Coolant Temperature Gauge ......20 Accessories ............14 Crankcase Breather ........101 Average Speed Meter........23 Digital Clock Adjustment.......
  • Page 147 Equipment Owner’s Manual ........57, 128 Hazard Switch........... 48 Tool Kit..............57 Headlight Aim ..........102 Headlight Dimmer Switch ......48 Helmet Holder..........56 Flooded Engine ..........51 High Beam Indicator........43 Frame Number ..........136 HISS Indicator .......... 45, 107 Front Seat ............
  • Page 148 PGM-FI (Programmed Fuel Injection) Maintenance Malfunction Indicator Lamp (MIL)..43, 109 Fundamentals ............. 66 Protective Apparel........... 10 Importance ............60 Safety ..............60 Schedule............... 61 Rear Seat............81 Maximum Weight Limit ......... 15 Rear Suspension ..........105 Modifications............ 14 Recommended Coolant ..............
  • Page 149 Throttle ............100 Safety Precautions........... 10 Tool ..............77 SEL button ............18 Transporting Your Motorcycle ....134 Serial Numbers..........136 Tripmeter........... 26, 128 SET button............18 Troubleshooting ..........106 Shifting Gears ........... 52 Turn Signal Indicator ........42 Side Stand............92 Tyres Side Stand Ignition Cut-off System ....
  • Page 150 32MKPJ00 XXXX. 2019.XX.K 00X32-MKP-J000 PRINTED IN XXXX...

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