Honda CBR500R 2023 Owner's Manual
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Honda CBR500R 2023 Owner's Manual

Honda CBR500R 2023 Owner's Manual

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OW N E R'S
M A N UA L
2023 CBR500R

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  • Page 1 OW N E R’S M A N UA L 2023 CBR500R...
  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 Welcome Congratulations on your purchase of a new When service is required, remember that Honda vehicle. Your selection of a Honda your Honda dealer knows your vehicle best. makes you part of a worldwide family of If you have the required mechanical “know- satisfied customers who appreciate Honda's how”...
  • Page 4 A Few Words About Safety DANGER Your safety, and the safety of others, is very important. Operating this vehicle safely is an You WILL be KILLED or SERIOUSLY important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Vehicle Safety P. 2 Operation Guide P. 16 Maintenance P. 58 Troubleshooting P. 98 Information P. 111 Specifications P. 136...

  • Page 6: Vehicle Safety

    Vehicle Safety This section contains important information for safe riding of your vehicle. Please read this section carefully. Safety Guidelines ..........P. 3 Safety Labels............P. 7 Safety Precautions..........P. 9 Riding Precautions ..........P. 10 Accessories & Modifications......P. 14 Loading ..............

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines that you and your passenger are both wearing an approved helmet and protective apparel. Follow these guidelines to enhance your safety: Instruct your passenger on holding onto the Perform all routine and regular inspections seat strap or your waist, leaning with you in ●...

  • Page 8: Ride Defensively

    Safety Guidelines Other riding tips can be found in the You Ride within Your Limits and Your Motorcycle Riding Tips booklet that Never ride beyond your personal abilities or came with your vehicle. faster than conditions warrant. Fatigue and inattention can impair your ability to use good judgment and ride safely.
  • Page 9 Safety Guidelines Keep Your Honda in Safe Condition If You are Involved in a Crash It's important to keep your vehicle properly Personal safety is your first priority. If you or maintained and in safe riding condition. anyone else has been injured, take time to...

  • Page 10: Carbon Monoxide Hazard

    Safety Guidelines WARNING Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide, a Running the engine of your vehicle colorless, odorless gas. Breathing carbon while in an enclosed or even partially monoxide can cause loss of consciousness and enclosed area can cause a rapid build- may lead to death.

  • Page 11: Safety Labels

    Safety Labels Safety Labels serious injury. Read these labels carefully and don't remove them. Safety and information labels on your vehicle If a label comes off or becomes hard to read, provide important safety information and may contact your dealer for a replacement. warn you of potential hazards that could cause Continued...
  • Page 12 Safety Labels...

  • Page 13: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection Ride cautiously and keep your hands on the Look for a DOT (Department of ● handlebars and feet on the footpegs. Transportation) certification label on any helmet Instruct your passenger to keep their hands you buy.

  • Page 14: Riding Precautions

    Riding Precautions Riding Precautions Jacket and Pants Protective, highly visible, long-sleeved jacket and durable long pants for riding (or a Break-in Period protective suit) During the first 300 miles (500 km) of running, follow these guidelines to ensure your vehicle's future reliability and performance.
  • Page 15 Riding Precautions Exercise caution on low traction surfaces. Anti-lock Brake System (ABS) ● The tires slip more easily on such This model is equipped with an Anti-lock Brake surfaces and braking distances are System (ABS) designed to help prevent the longer.
  • Page 16 Riding Precautions Engine Braking Parking Engine braking helps slow your vehicle down Park on a firm, level surface. ● when you release the throttle. For further If you must park on a slight incline or loose ● slowing action, downshift to a lower gear. Use surface, park so that the vehicle cannot engine braking with intermittent use of the move or fall over.
  • Page 17 Riding Precautions Parking with the Side Stand Refueling and Fuel Guidelines Stop the engine. Follow these guidelines to protect the engine, Push the side stand down. fuel system and catalytic converter: Slowly lean the vehicle to the left until its Use only unleaded gasoline.

  • Page 18: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed or approved for your vehicle by Honda or make Follow all instructions in this owner's modifications to your vehicle from its original manual regarding accessories and design.

  • Page 19: Loading

    Loading Loading WARNING Overloading or improper loading can Carrying extra weight affects your vehicle's ● cause a crash and you can be seriously handling, braking and stability. hurt or killed. Always ride at a safe speed for the load you are carrying.

  • Page 20: Parts Location

    Parts Location Tool kit (P.56) Document bag (P.56) Fuel fill cap (P.54) Front brake fluid reservoir (P.87) Front brake lever (P.96) Throttle grip (P.95) Engine oil fill cap (P.83) Engine oil level inspection window (P.83) Rear brake pedal Brake light switch (P.89) Rear brake fluid reservoir (P.87)
  • Page 21 Clutch lever (P.92) Main fuse (P.110) Front seat (P.80) Battery (P.78) Fuse boxes (P.109) Helmet holders (P.55) Rear seat (P.81) Left side cover (P.82) Rear suspension spring preload adjuster (P.97) Coolant reserve tank (P.85) Drive chain (P.91) Shift lever (P.53) Side stand (P.90)
  • Page 22 Instruments button button Display Check When the ignition switch is turned to the ON position, an initial animation will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 23 Tachometer red zone Clock (12-hour or 24-hour display) (excessive engine rpm range) To set the clock: (P.31) Speedometer Section B display (P.25) Section A display (P.21) Gear position indicator The gear position is shown in the gear position indicator. “-” appears when the transmission is not shifted properly. Tachometer NOTICE Do not operate the engine in the tachometer red zone.
  • Page 24 Instruments (Continued) Coolant temperature gauge When the coolant is over specified temperature, the segment H flashes. If the segment H flashes while riding: (P.100) If the coolant temperature gauge indicator flashes: (P.105) Fuel gauge Remaining fuel when only 1st (E) segment starts flashing: approximately 0.85 US gal (3.2 L) If the fuel gauge indicator flashes in a repeat pattern or turns off:...
  • Page 25 Section A display Changing the section A display You can select the following: With the button, you can switch the Current fuel mileage section A display between the current fuel ● Average fuel mileage [AVG] mileage, average fuel mileage, fuel ●...
  • Page 26 Instruments (Continued) Current fuel mileage Average fuel mileage [AVG] This indicator displays the average fuel mileage This indicator displays the current instant fuel since the selected tripmeter was reset. mileage. The average fuel mileage will be calculated based on value displayed on the tripmeter (A Display range: 0.0 to 300.0 mile/gal (or L/100 or B) selected.
  • Page 27 Fuel consumption Average speed [AVG] This indicator displays the average speed since This indicator displays the fuel consumption the selected tripmeter was reset. since the selected tripmeter was reset. The average speed will be calculated based on The fuel consumption will be calculated value displayed on the tripmeter (A or B) based on value displayed on the tripmeter (A selected.
  • Page 28 Instruments (Continued) Elapsed time [TIME] Reserve fuel consumption [RES] This indicator displays the operating time This indicator displays the fuel consumption since the selected tripmeter was reset. since the 1st (E) segment of the fuel gauge The elapsed time will be calculated based on starts flashing.
  • Page 29 Section B display Changing the section B display You can select the following: With the button, you can switch the Odometer [TOTAL] section B display between the odometer, ● Tripmeter [TRIP A/B] tripmeter A, tripmeter B, numerical ● Numerical tachometer tachometer, and reserve tripmeter.
  • Page 30 Instruments (Continued) Odometer [TOTAL] Reserve tripmeter [RES] Total distance ridden. Distance ridden since the 1st (E) segment of When “------” is displayed, go to your dealer the fuel gauge starts flashing. for service. When the 1st (E) segment of the fuel gauge starts flashing, the odometer, tripmeters or numerical tachometer switch to the reserve Tripmeter [TRIP A/B]...
  • Page 31 When they are reset, the display quickly cycles To reset the tripmeter [TRIP A/B], through each indication to show each item has average fuel mileage [AVG], fuel been reset. Then, the display returns to the last consumption, average speed [AVG] selected indication.
  • Page 32 Instruments (Continued) To reset the tripmeter B, average fuel When they are reset, the display quickly mileage B, fuel consumption B, average cycles through each indication to show each speed B and elapsed time B (these are based item has been reset. Then, the display returns on tripmeter B) together, press and hold the to the last selected indication.
  • Page 33 Display Setting Setting Mode B Setting Mode A The following items can be changed The following items can be changed sequentially. (P.35) sequentially. • Setting of REV indicator (P.30) • Time format setting RPM setting Interval RPM setting • Clock setting Brightness adjustment •...
  • Page 34 Instruments (Continued) Setting Mode A Ordinary display If the buttons are not pressed for about 30 seconds, the control is automatically switched Setting Mode A from the setting mode to the ordinary Time format setting display. Clock setting If the buttons are not pressed for about 30 Backlight brightness adjustment seconds, items in the process of being set will be discarded and only items that were set...
  • Page 35 1 Time format setting: 2 Clock setting: You can switch the time format between 12 Press the button until the desired hour is displayed. hour format or 24 hour format. Press and hold the button to Turn the ignition switch to the ON position. advance the hour quickly.
  • Page 36 Instruments (Continued) Press the button until the desired 3 Backlight brightness adjustment: minute is displayed. You can adjust the brightness to one of five Press and hold the button to levels. advance the minute quickly. Press the button. The brightness level is switched.
  • Page 37 4 Activating/deactivating of tripmeter 5 Changing of speed and mileage unit: A, average fuel mileage, fuel Press the button to select either “mph” and “mile” or “km/h” and “km” . consumption, average speed and elapsed time automatic reset mode: You can activate or deactivate the automatic reset mode by refueling after the 1st (E) segment of the fuel gauge starts flashing.
  • Page 38 Instruments (Continued) 6 Changing the fuel mileage meter unit: Press the button to select “L/100km” or “km/L”. Press the button. The fuel mileage meter unit is set, and then the display moves to the ordinary display.
  • Page 39 Setting Mode B Ordinary display If the buttons are not pressed for about 30 seconds, the control is automatically switched Setting Mode B from the setting mode to the ordinary Setting of REV indicator display. RPM setting If the buttons are not pressed for about 30 Interval RPM setting seconds, items in the process of being set will be discarded and only items that were set...
  • Page 40 Instruments (Continued) 1 Setting of REV indicator: To change the setting mode B, turn the ignition switch to the ON position while You can change the setting of the REV pressing button until the initial indicator. animation ends. The display moves to the REV indicator blinks during setting.
  • Page 41 Each time the button is pressed, the Tachometer Numerical "REV indicator blinking fastest RPM" setting tachometer value will be increased by one segment (250 r/min (rpm)). When the "REV indicator blinking fastest RPM" setting value exceeds 8,750 r/min (rpm), the "REV indicator blinking fastest RPM"...
  • Page 42 Instruments (Continued) Press the button. The "REV indicator Each time the button is pressed, the blinking fastest RPM" is set, and then the numbers of the "REV indicator blinking display moves to the setting of "REV interval RPM" advances as following: 250 indicator blinking interval RPM".
  • Page 43 Press the button. The "REV indicator Example: REV indicator blinking fastest blinking interval RPM" is set, and then the RPM: 8,750 r/min (rpm) display moves to the brightness adjustment REV indicator blinking interval of the REV indicator. RPM: 250 r/min (rpm) The REV indicator switches from blinking REV indicator r/min (rpm)
  • Page 44 Instruments (Continued) 2 Changing of tachometer display Conventional Peak hold display display mode: You can change the display mode of the tachometer. Press the button to switch the display mode of tachometer. Press the button. The currently selected display mode is set, and then the display moves to the ordinary display.
  • Page 45 The peak hold segment keeps to show the maximum engine RPM temporarily. Example: Engine revolutions per minutes 8,750 r/min (rpm) Conventional Peak hold display display Peak Tachometer hold bar segment segment...
  • Page 46 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Left turn signal indicator Right turn signal indicator...

  • Page 47: Neutral Indicator

    REV indicator (P.46) High beam indicator PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) Comes on briefly when the ignition switch is turned to the ON position with the engine stop switch in the (Run) position. If it comes on while engine is running: (P.102) Neutral indicator Comes on when the transmission is in Neutral.
  • Page 48 Indicators (Continued)
  • Page 49 Low oil pressure indicator Comes on when the ignition switch is turned to the ON position. ● Goes off when the engine starts. ● If it comes on while engine is running: (P.101) ABS (Anti-lock Brake System) indicator Comes on when the ignition switch is turned to the ON position. ●...
  • Page 50 Indicators (Continued) REV Indicator Comes on briefly when the ignition switch is turned to the ON position. ● Initial setting REV indicator blinking fastest RPM: 8,750 r/min (rpm) REV indicator blinking interval RPM: 250 r/min (rpm) REV indicator r/min (rpm) Blinking 8,250 r/min (rpm) Blinking fast...
  • Page 51 This page intentionally left blank.
  • Page 52 Switches Engine stop switch Should normally remain in the (Run) position. In an emergency, switch to (Stop) position (the starter motor will not operate) to stop the engine. Start button Hazard switch Switchable when the ignition Horn button switch is in the ON position. Turn signal switch Pressing the switch turns the turn signal off.

  • Page 53: Ignition Switch

    Ignition Switch Turns electrical system Switches the electrical system on/off, locks on for starting/riding. the steering. Key can be removed when in the OFF or Turns engine off. LOCK position. LOCK Locks steering. Continued...

  • Page 54: Ignition Key

    Switches (Continued) Steering Lock Locking Turn the handlebars all the way to the left. Lock the steering when parking to help Push the key down, and turn the ignition prevent theft. switch to the LOCK position. A U-shaped wheel lock or similar device is Jiggle the handlebars if the lock is also recommended.

  • Page 55: Starting The Engine

    Starting the Engine Start your engine using the following NOTICE procedure, regardless of whether the engine • If the engine does not start within 5 seconds, is cold or warm. turn the ignition switch to the OFF position and wait 10 seconds before trying to start the engine again to recover battery voltage.
  • Page 56 Starting the Engine (Continued) If you cannot start the engine: If the engine does not start: With the throttle slightly open (about 1/8 in (3 Open the throttle fully and press the start mm), without freeplay), press the start button for 5 seconds. Repeat the normal starting procedure.

  • Page 57: Shifting Gears

    Shifting Gears Your vehicle transmission has 6 forward Recommended Shift Points gears in a one-down, five-up shift pattern. Shifting Up From 1st to 2nd 12 mph (20 km/h) From 2nd to 3rd 19 mph (30 km/h) From 3rd to 4th 25 mph (40 km/h) From 4th to 5th 31 mph (50 km/h)
  • Page 58 Refueling Opening the Fuel Fill Cap Level plate Ignition key Open the lock cover, insert the ignition key, and turn it clockwise to open the cap. Closing the Fuel Fill Cap After refueling, push the fuel fill cap closed until it locks. Remove the key and close the lock cover.

  • Page 59: Storage Equipment

    Storage Equipment Helmet Holder WARNING The helmet holders are located underside of Riding with a helmet attached to the the rear seat. holder can interfere with the rear wheel or suspension and could cause a crash Helmet holder in which you can be seriously hurt or killed.
  • Page 60 Storage Equipment (Continued) Tool Kit Document Bag The tool kit is located under the rear seat. The document bag is located underside of the front seat. Tool kit Document bag Rubber strap Rubber strap Removing the Front Seat (P.80) Removing the Rear Seat (P.81)

  • Page 61: Luggage Tie-Down Hooks

    Luggage Tie-Down Hooks The luggage tie-down hooks are located on the underside of the rear seat. Luggage tie-down hooks Luggage tie-down hooks Never use the tie-down hooks to tow or lift the vehicle. Removing the Rear Seat (P.81)

  • Page 62: Maintenance

    Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. An optional larger tool kit may be available. Check with your Honda dealer's parts department. Importance of Maintenance ......P. 59 Drive Chain............P. 91 Maintenance Schedule........

  • Page 63: Importance Of Maintenance

    Importance of Maintenance For information about the exhaust emission and Importance of Maintenance noise emission requirements of the U.S. Keeping your vehicle well-maintained is Environmental Protection Agency (EPA), the absolutely essential to your safety and to California Air Resources Board (CARB), and the protect your investment, obtain maximum Environment and Climate Change Canada performance, avoid breakdowns, and reduce air...

  • Page 64: Maintenance Safety

    Importance of Maintenance Maintenance Safety Always read the maintenance instructions before you begin each task and make sure that you have the tools, parts, and skills required. We cannot warn you of every conceivable hazard that can arise in performing maintenance.

  • Page 65: Maintenance Schedule

    Maintenance work should be performed in owner. accordance with Honda's standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer.
  • Page 66 Lubricate mechanically skilled. Replace Procedures are provided in an official Honda Service Clean Manual (2 P. 128). : Technical. In the interest of safety, have your vehicle serviced by your dealer.
  • Page 67 Maintenance Schedule Frequency Items × 1,000 mi Regular Refer to Replace page × 1,000 km 12.8 19.2 25.6 32.0 38.4 Drive Chain Every 600 mi (1,000 km): Brake Fluid 2 Years Brake Pads Wear Brake System Brake Light Switch Headlight Aim –...

  • Page 68: Maintenance Record

    Maintenance Record Distance Odometer Date Performed By: Notes 600 miles (1,000 km) 4,000 miles (6,400 km) 8,000 miles (12,800 km) 12,000 miles (19,200 km) 16,000 miles (25,600 km) 20,000 miles (32,000 km) 24,000 miles (38,400 km) 28,000 miles (44,800 km) 32,000 miles (51,200 km) 36,000 miles (57,600 km) 40,000 miles (64,000 km)

  • Page 69: Maintenance Fundamentals

    Maintenance Fundamentals Suspension is adjusted to suit load P. 97 Pre-ride Inspection ● Check the following items after you get on your To ensure safety, it is your responsibility to vehicle: perform a pre-ride inspection and make sure Throttle action moves smoothly without ●...
  • Page 70 Maintenance Fundamentals Periodic Checks You should also perform other periodic maintenance checks at least once a month regardless of how often you ride, or more often if you ride frequently. Also, check the odometer reading against the Maintenance Schedule and perform all maintenance that is due.
  • Page 71 Maintenance Fundamentals Replacing Parts Color label Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering colored components, specify the model name, color, and code mentioned on the color label. The color label is attached to the rear fender under the rear seat.
  • Page 72 Maintenance Fundamentals Electrolyte splashes onto your skin: Battery ● Remove affected clothing and wash your skin Your vehicle has a maintenance-free type thoroughly using water. Electrolyte splashes into your mouth: battery. You do not have to check the battery ● Rinse mouth thoroughly with water, and do not electrolyte level or add distilled water.
  • Page 73 30 days using a charger designed specifically for If the terminals are heavily corroded, clean your Honda, which can be purchased from your and polish the terminals with a wire brush or dealer. Read the information that came with sandpaper.
  • Page 74 P. 109 NOTICE Inspecting and Replacing Fuses Installing non-Honda electrical accessories can Turn the ignition switch to the OFF position to overload the electrical system, discharging the remove and inspect fuses. If a fuse is blown, battery and possibly damaging the system.
  • Page 75 For recommended engine oil, see or “Resource Conserving” on the circular API “Specifications.” P. 137 service symbol. If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard : MA ●...
  • Page 76 NOTICE Brake fluid can damage plastic and painted surfaces. replaced by your dealer. Wipe up spills immediately and wash thoroughly. Recommended brake fluid: Honda DOT 4 Brake Fluid or equivalent Normal Worn Damaged WARNING (GOOD)

  • Page 77: Recommended Coolant

    After cleaning, wipe dry and lubricate with the Recommended Coolant recommended lubricant. Pro Honda HP Coolant is a pre-mixed solution Recommended lubricant: of antifreeze and distilled water. Pro Honda HP Chain Lube or equivalent...
  • Page 78 Maintenance Fundamentals Crankcase Breather Tires (Inspecting/Replacing) Checking the Air Pressure Service more frequently when riding in rain, at Visually inspect your tires and use an air full throttle, or after the vehicle is washed or pressure gauge to measure the air pressure at overturned.
  • Page 79 Maintenance Fundamentals WARNING Inspecting for Abnormal Wear Inspect the tires for Riding on tires that are excessively worn signs of abnormal wear or improperly inflated can cause a crash on the contact surface. in which you can be seriously hurt or killed.
  • Page 80 Always use the size and type of tires speed rating, and load range. recommended in this owner's manual. Have the wheel balanced with Honda ● Genuine balance weights or equivalent after the tire is installed.
  • Page 81 Maintenance Fundamentals Tire Identification Number (TIN) Tire Service Life The tire identification number (TIN) is a group The service life of your tires is dependent on of numbers and letters located on the sidewall many factors, including, but not limited to, of the tire.

  • Page 82: Removing & Installing Body Components

    Removing & Installing Body Components Battery Removal Make sure the ignition switch is in the OFF Rubber strap position. Remove the front seat. P. 80 Unhook the rubber strap from rear side. Disconnect the negative - terminal from the battery. Disconnect the positive + terminal from the battery.

  • Page 83: Clip

    Removing & Installing Body Components Clip For proper handling of the battery, see “Maintenance Insert the clip into the hole. Fundamentals.” P. 68 Press down on the center pin to lock the “Battery Goes Dead.” P. 107 clip. Clip Removal Press down on the center pin to release the lock.

  • Page 84: Front Seat

    Removing & Installing Body Components Front Seat Front Seat Removal Pull the rear corners of the front seat up, Mounting bolts then remove the mounting bolts. Pull the front seat back and up. Front seat Installation Insert the tab into the recess. Install and tighten the mounting bolts securely.

  • Page 85: Rear Seat

    Removing & Installing Body Components Rear Seat Rear Seat Removal Move the seat strap forward. Rear seat Insert the ignition key into the seat lock. Ignition key Turn the ignition key clockwise, then pull the rear seat forward and up. Installation Seat lock Insert the tab into the recess.

  • Page 86: Left Side Cover

    Removing & Installing Body Components Left Side Cover Left Side Cover Installation Install the parts in the reverse order of Grommets Clip removal. Hooks Left side cover Prong Bolt Prong Removal Remove the front seat. P. 80 Remove the bolt and clip. P.

  • Page 87: Checking The Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the OFF Oil level inspection position and wait for 2 to 3 minutes. window Place your vehicle in an upright position Upper level...

  • Page 88: Adding Engine Oil

    Engine Oil Adding Engine Oil Adding Engine Oil Securely reinstall the oil fill cap. NOTICE If the engine oil is below or near the lower Overfilling with oil or operating with insufficient level mark, add the recommended engine oil. oil can cause damage to your engine. Do not mix P.

  • Page 89: Checking The Coolant

    Coolant Checking the Coolant Reserve tank Check the coolant level in the reserve tank while the engine is cold. UPPER level mark Place your vehicle on a firm, level surface. Hold your vehicle in an upright position. Check that the coolant level is between LOWER level the UPPER level and LOWER level marks mark...
  • Page 90 Coolant Adding Coolant Remove the reserve tank cap and add Reserve tank cap fluid while monitoring the coolant level. Do not overfill above the UPPER level mark. Make sure no foreign objects enter the reserve tank opening. Securely reinstall the reserve tank cap. WARNING Removing the radiator cap while the engine is hot can cause the coolant to...

  • Page 91: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive, Place your vehicle in an upright position inspect the brake pads for wear. on a firm, level surface.

  • Page 92: Inspecting The Brake Pads

    Brakes Inspecting the Brake Pads Inspecting the Brake Pads Inspect the brake pads from below Front the brake caliper. Always inspect both left and right Check the condition of the brake pad wear brake calipers. indicators. Inspect the brake pads from the rear Rear The pads need to be replaced if a Front...

  • Page 93: Adjusting The Brake Light Switch

    Brakes Adjusting the Brake Light Switch Adjusting the Brake Light Switch Check the operation of the brake light switch. Hold the brake light switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 94: Checking The Side Stand

    Side Stand Checking the Side Stand Start the engine, pull the clutch lever in, and shift the transmission into gear. Lower the side stand all the way. The engine should stop as you lower the side stand. If the engine doesn't stop, have your vehicle inspected by your dealer.

  • Page 95: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Drive chain Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. Shift the transmission to Neutral.

  • Page 96: Checking The Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary, have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.

  • Page 97: Adjusting The Clutch Lever Free Play

    Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper lock nut Freeplay － Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. ＋ Loosen the upper lock nut. Turn the upper clutch cable adjuster until the freeplay is 3/8 - 13/16 in (10 - 20 mm). Upper clutch cable adjuster Tighten the upper lock nut and check the freeplay again.
  • Page 98 Clutch Adjusting the Clutch Lever Freeplay Loosen the upper lock nut and turn the Lower lock nut Adjusting nut upper clutch cable adjuster all the way in (to provide maximum freeplay). Tighten the upper lock nut. ＋ Loosen the lower lock nut. Turn the adjusting nut until the clutch lever freeplay is 3/8 - 13/16 in (10 - 20 mm).

  • Page 99: Throttle

    Throttle Checking the Throttle Adjusting the Throttle Freeplay With the engine off, check that the throttle Slide the cable boot. rotates smoothly from fully closed to fully Loosen the lock nut. open in all steering positions and throttle Turn the adjuster until the freeplay is freeplay is correct.

  • Page 100: Other Adjustments

    Other Adjustments Adjusting the Brake Lever Adjuster Index mark Forward You can adjust the distance between the tip of the brake lever and handle grip. Adjustment method Handle grip Turn the adjuster until the numbers align with the index mark while pushing the lever forward in the desired position.

  • Page 101: Adjusting The Rear Suspension

    Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension Extension bar AC type Adjusting the suspension requires a pin spanner. We recommend that you have your vehicle serviced by your dealer. Spring Preload Adjuster You can adjust the spring preload by the Pin spanner adjuster to suit the load or the road surface.

  • Page 102: Troubleshooting

    Troubleshooting Engine Will Not Start........P. 99 Battery Goes Dead..........P. 107 Overheating (Segment H flashes in coolant Burned-out Light Bulb ........P. 107 temperature gauge) ........P. 100 Blown Fuse............P. 109 Warning Indicators On or Flashing..... P. 101 Low Oil Pressure Indicator ......

  • Page 103: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 51 sequence.

  • Page 104: Overheating (Segment H Flashes In Coolant Temperature Gauge)

    Overheating (Segment H flashes in coolant temperature gauge) The engine is overheating when the following Check that the radiator fan is operating, occurs: and then turn the ignition switch to the The segment H flashes in the coolant OFF position. ●...

  • Page 105: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing Low Oil Pressure Indicator If the engine oil level goes down rapidly, your vehicle may have a leak or another serious problem. Have your vehicle inspected by If the low oil pressure indicator comes on, your dealer.

  • Page 106: Pgm-Fi (Programmed Fuel Injection) Malfunction Indicator Lamp (Mil)

    Warning Indicators On or Flashing PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL) PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL) If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your vehicle inspected by your dealer as soon as possible.

  • Page 107: Abs (Anti-Lock Brake System) Indicator

    Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will continue to work as a conventional system, Indicator but without the anti-locking function. If the indicator operates in one of the The ABS indicator may flash if you turn the following ways, you may have a serious rear wheel while the rear wheel is lifted off...

  • Page 108: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If these occurs, see your dealer as soon as possible.

  • Page 109: Coolant Temperature Gauge Failure Indication

    Other Warning Indications Coolant Temperature Gauge Failure Indication Coolant Temperature Gauge Failure Indication If the cooling system has an error, all segments will blink as shown in the illustration. If this occurs, see your dealer as soon as possible.

  • Page 110: Tire Puncture

    Tire Puncture WARNING Repairing a puncture or removing a wheel requires special tools and technical expertise. Riding your vehicle with a temporary We recommend you have this type of service tire repair can be risky. If the temporary performed by your dealer. repair fails, you can crash and be After an emergency repair, always have the seriously injured or killed.

  • Page 111: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the vehicle before Turn the ignition switch to the OFF or LOCK charging.
  • Page 112 Electrical Trouble Burned-out Light Bulb License Plate Light Bulb Remove the screws, license light cover and license light cover packing. Pull out the bulb without turning. License light cover Bulb Cover packing Screws Install a new bulb and reinstall the parts in the reverse order of removal.

  • Page 113: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Fuse box cover Fuse box cover Before handling fuses, see “Inspecting and Replacing Fuses.” P. 70 Fuse Box Fuses Remove the front seat. P. 80 Remove the fuse box covers. Pull the fuses out one by one with the fuse puller in the tool kit and check for a Spare fuses blown fuse.
  • Page 114 Electrical Trouble Blown Fuse Main Fuse Pull the main fuse out and check for a blown fuse. Always replace a blown fuse Wire connector with a spare fuse of the same rating. Spare main fuse is provided in the Main fuse starter magnetic switch.

  • Page 115: Information

    Vehicle Identification Number..... P. 121 Emission Control Systems ......P. 122 Catalytic Converter ......... P. 126 Oxygenated Fuels..........P. 127 Authorized Manuals ........P. 128 Warranty Coverage and Service ....P. 129 Honda Contacts ..........P. 132 Reporting Safety Defects ......P. 134...

  • Page 116: Keys

    Keys Keys Ignition key Key tag Ignition Key This vehicle has two ignition keys and a key tag with a key number and a bar code. Store the spare key and the key tag in a safe location. To make a duplicate key, take the spare key and the key tag to your dealer or a locksmith.

  • Page 117: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Tripmeter Other Features Each tripmeter resets to 0.0 when the trip mileage exceeds 9,999.9. Ignition Switch Document Bag Leaving the ignition switch in the ON position The owner’s manual, registration, and insurance with the engine stopped will drain the battery.

  • Page 118: Caring For Your Vehicle

    The assist-slipper clutch system helps to prevent Frequent cleaning and polishing is important to the rear tire from locking up when the ensure the life of your Honda. A clean vehicle deceleration of your vehicle produces a strong makes it easier to spot potential problems.
  • Page 119 Caring for Your Vehicle Thoroughly rinse your vehicle with plenty of Washing Precautions clean water and dry with a soft, clean cloth. Follow these guidelines when washing: After the vehicle dries, lubricate any moving Do not use high-pressure washers: ● parts.
  • Page 120 Caring for Your Vehicle Do not direct water at the air cleaner: Aluminum Components ● Water in the air cleaner can prevent the Aluminum will corrode from contact with dirt, engine from starting. mud, or road salt. Clean aluminum parts Do not direct water near the headlight: ●...
  • Page 121 Caring for Your Vehicle Windscreen Exhaust Pipe and Muffler Using plenty of water, clean the windscreen with The exhaust pipe and muffler are stainless steel a soft cloth or sponge. (Avoid using detergents but may become stained by mud or dust. or any kind of chemical cleaner on the windscreen.) Dry with a soft, clean cloth.

  • Page 122: Storing Your Vehicle

    Storing Your Vehicle Storing Your Vehicle If the exhaust pipe and muffler are painted, do not use a commercially available abrasive If you store your vehicle outdoors, you should kitchen cleaning compound. Use a neutral consider using a full-body cover. detergent to clean the painted surface on the If you won't be riding for an extended period, exhaust pipe and muffler.

  • Page 123: Transporting Your Vehicle

    Never try to tow your vehicle with a For more information about storage, Canada wheel or wheels on the ground. visit our website at www.honda.ca and look up “Storage Tips” under the “Honda Warranty” in NOTICE the Warranty tab for your Model.

  • Page 124: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a vehicle can be enjoyable, containers and take them to a recycling center. but you must do your part to protect the Call your local or state office of public works or environment.

  • Page 125: Vehicle Identification Number

    Vehicle Identification Number Vehicle Identification Number The VIN and engine serial number uniquely identify your vehicle and are required in order to register your vehicle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.

  • Page 126: Emission Control Systems

    Your vehicle engine emits combustion Compliance with the terms of the byproducts, including carbon monoxide (CO), Distributor's Warranties for Honda Motorcycle oxides of nitrogen (NOx), and hydrocarbons Emission Control Systems is necessary in order (HC). Gasoline evaporation also emits to maintain a valid emissions system warranty.
  • Page 127 Emission Control Systems Noise Emission Requirements Exhaust Emission Control System The EPA requires that vehicles built after The exhaust emission control system includes January 1, 1983 comply with applicable noise the following components that should not need emission standards for one year or 3,730 miles adjustment, although periodic inspection by (6,000 km) after the time of purchase when your dealer is recommended.
  • Page 128 Emission Control Systems Catalytic Converters Fuel Permeation Emission Control The exhaust system contains one or more The fuel tank, fuel hoses, and fuel vapor charge catalytic converters. Catalytic converters use a hoses use fuel permeation control technologies catalyst to convert most of the harmful exhaust to prevent fuel vapor emissions.
  • Page 129 Emission Control Systems Removal of, or puncturing of any part of the Noise Emission Control System ● intake system. TAMPERING WITH THE NOISE CONTROL Lack of proper maintenance. ● SYSTEM IS PROHIBITED: Removing or disabling any emissions ● U. S. federal law prohibits, and Canadian compliance component, or replacing any provincial laws may prohibit, the following acts compliance component with a noncompliant...

  • Page 130: Catalytic Converter

    A defective catalytic converter contributes to air riding and turn off the engine. Have your pollution and can impair your engine's vehicle serviced as soon as possible. performance. A replacement unit must be an original Honda part or equivalent.

  • Page 131: Oxygenated Fuels

    Oxygenated Fuels Oxygenated Fuels If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages, Some conventional fuels blended with alcohol you may experience performance problems. To or an ether compound are available in some resolve the problem, have your dealer drain the locales to help reduce emissions to meet clean fuel tank and replace with the correct fuel.

  • Page 132: Authorized Manuals

    Authorized Manuals Authorized Manuals These Honda manuals are written for the professional technician. However, if you possess The Service Manual used by your the proper tools, observe the safety standards, authorized dealer is available from your Honda and are mechanically capable, you should find dealer or Helm, Inc.

  • Page 133: Warranty Coverage And Service

    Service vehicle. Coverage Your warranty coverage is not voided if you Your new Honda is covered by the following perform your own maintenance. However, warranties: failures that occur due directly to improper Vehicle Limited Warranty ●...
  • Page 134 Warranty Coverage and Service authorized service provider caused damage to Statement on Warranty Coverage for another part of the vehicle otherwise covered Aftermarket and Recycled Parts under warranty before denying warranty The Magnuson-Moss Warranty Act, 15 U.S.C. s. coverage. Additionally, federal law allows a 2301 et seq., makes it illegal for motor vehicle manufacturer to void a motor vehicle warranty manufacturers to void a motor vehicle warranty...
  • Page 135 If you believe you have a problem with your vehicle, call the service department of your Honda dealer. Make an appointment for an inspection and diagnosis. You will be asked to authorize that inspection, and your dealer will return the results of the inspection.

  • Page 136: Honda Contacts

    Name, address, and telephone number ● Mailstop: 100-4W-5F Product model, year, and VIN ● Date of purchase ● Dealer name and address ● Telephone: (866) 784-1870 We will likely ask your Honda dealer to respond, or possibly acknowledge your comments Website: https://powersports.honda.com/ directly. contact-us...
  • Page 137 Honda Contacts Your Honda Dealer The service department of your Honda dealer offers trained personnel to perform regular maintenance and unexpected repairs. It has the latest available service information from Honda and also handles warranty inspections and repairs. The parts department offers Honda Genuine...

  • Page 138: Reporting Safety Defects

    Reporting Safety Defects Reporting Safety Defects dealer, or American Honda Motor Co., Inc. If you believe that your vehicle has a To contact NHTSA, you may call the defect which could cause a crash or Vehicle Safety Hotline toll-free at:...
  • Page 139 (French Link:) www.tc.canada.ca/ remedy campaign. However, Transport rappels Canada cannot become involved in individual problems between you, your For more information on reporting safety defects or about motor vehicle dealer, or Honda Canada Inc. safety, go to https://www.tc.gc.ca/roadsafety.

  • Page 140: Specifications

    Specifications Main Components ■ 3.285 Overall length 81.9 in (2,080 mm) 2.105 Overall width 29.9 in (760 mm) 1.600 Gear ratio Overall height 45.1 in (1,145 mm) 1.300 Wheelbase 55.5 in (1,410 mm) 1.150 Minimum ground 1.043 5.1 in (130 mm) clearance Reduction ratio 2.029 / 2.733...
  • Page 141 Driven sprocket resource conserving on the circular API Recommended service label, SAE 10W-30, JASO T 903 engine oil standard MA, Pro Honda GN4 4-stroke oil (USA & Canada) or Honda 4-stroke oil, or an equivalent motorcycle oil...
  • Page 142 Specifications Bulbs ■ Headlight Brake light/Taillight Front turn signal/Position light LED Rear turn signal Position light License plate light 12 V-5 W Fuses ■ Main fuse 30 A Other fuse 30 A, 15 A, 7.5 A...
  • Page 143 Information Record Engine No. Color Label & Code Owner's Name Address City/State Phone Dealer's Name Address City/State Phone Service Manager...
  • Page 144 California Proposition 65 Warning WARNING: Operating, servicing and maintaining a passenger vehicle or off-highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 145 31MKPD40 © 2022 Honda Motor Co., Ltd. 00X31-MKP-D400 Printed in the U.S.A. All Rights Reserved...

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