ibis Mojo HD 3 Instruction Manual
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ibis Mojo HD 3 Instruction Manual

Ibis revf 2015
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I N S T R U C T I O N
B O O K
N o t e s o n T u n i n g a n d M a i n t e n a n c e o f I b i s B i c y c l e s , R e v . F

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  • Page 1 I N S T R U C T I O N B O O K N o t e s o n T u n i n g a n d M a i n t e n a n c e o f I b i s B i c y c l e s , R e v . F...
  • Page 2 Instruction Manual Notes on Tuning and Maintenance of Ibis Bicycles, Rev. F Reprinting Permitted if Source Quoted...
  • Page 3 Rear Shock Set-Up 36–43 enhanced functions and additional information: 41–42 Rear Shock Air Pressure Chart http://tinyurl.com/lput6oh Maintain Information on legacy Ibis models available at: Bearing Maintenance and Replacement 44–45 http://www.ibiscycles.com/bikes/past_models Frame Hardware Drawings 46–48 (Part Numbers and Exploded Views) Frame Hardware Torque Spec Chart Swingarm Removal 52–57...
  • Page 4 FRAME GEOMETRY CHART FRAME GEOMETRY CHART New Ripley Ripley with 130mm Fork Size Medium Large Size Medium Large X-Large Seattube A 16.5” 18.5” Seattube A 16.5” 18.5” 20.5” Toptube B 587mm 607mm Toptube B 600mm 619mm 640mm Headtube C 94mm Headtube C 93mm 100mm...
  • Page 5 FRAME GEOMETRY CHART FRAME GEOMETRY CHART Mojo HD Tranny Hakkalügi Disc 700cc Size Small Medium Large X-Large Size Small Medium Large X-Large Size Seattube A 14.5” 16.5” 18.5” 20.5” Seattube A 14.5” 17” 19” 21” Seattube A 470mm 500mm 530mm 550mm 580mm 610mm...
  • Page 6 FRAME SIZING GUIDE FRAME SIZING GUIDE Ibis Mountain Bike Sizing Guide Ibis Cyclocross Bike Sizing Guide FRAME SIZE HEIGHT/IN HEIGHT/CM FRAME SIZE HEIGHT/IN HEIGHT/CM Small 5’0” – 5’5” 152 – 165 4’11” – 5’2” 150 – 157 Medium 5’4” – 5’9”...
  • Page 7 BIKE SET-UP TIPS AND TRICKS BIKE SET-UP TIPS AND TRICKS New Ripley/Ripley LS New Ripley/Ripley LS Driveside Cable Routing Non-Driveside Cable Routing...
  • Page 8 BIKE SET-UP TIPS AND TRICKS BIKE SET-UP TIPS AND TRICKS Cable Routing Cable Routing New Ripley/Ripley LS New Ripley/Ripley LS 1x Cable Routing 2x Cable Routing...
  • Page 9 BIKE SET-UP TIPS AND TRICKS BIKE SET-UP TIPS AND TRICKS Cable Routing Mojo HD3 Routing Cable Routing Ports The illustration below shows the various A Note for UK/AU/NZ/ZA Folk ports we have available for the New Ripley, and Some Motorcycle Riders… HD3 and Tranny29.
  • Page 10 BIKE SET-UP TIPS AND TRICKS BIKE SET-UP TIPS AND TRICKS The Mojo HD3 uses our new versatile Mojo HD3 Mojo HD3 The most common setup these days cable port system for cable routing. Driveside Cable Routing Non-Driveside Cable Routing is a 1X drivetrain with an internally We have several port styles available, mounted dropper.
  • Page 11 BIKE SET-UP TIPS AND TRICKS BIKE SET-UP TIPS AND TRICKS A Note HD3 Routing Mojo HD3 Mojo HD3 with Top Pull Derailleurs Derailleur Cable Routing Dropper Cable Routing A Note on Reverb Dropper Routing We have made the Mojo HD3 compatible with the new Shimano side swing front The Reverb dropper routing we prefer is not derailleurs.
  • Page 12 BIKE SET-UP TIPS AND TRICKS BIKE SET-UP TIPS AND TRICKS Mojo HD3 Mojo HD3 Brake Cable Routing 1x Cable Routing 2X routing on the HD3 is the same as the Tranny29 as shown on page 25.
  • Page 13 BIKE SET-UP TIPS AND TRICKS BIKE SET-UP TIPS AND TRICKS With the Tranny29, we Tranny29 Tranny29 Since we ship the frames with pioneered our cable port system Driveside Cable Routing Non-Driveside Cable Routing both halves assembled, the that you also see on the HD3. person building the bike will The routing is also fairly straight have to remove the slot machine...
  • Page 14 BIKE SET-UP TIPS AND TRICKS BIKE SET-UP TIPS AND TRICKS Tranny29 Cable Routing Tranny29 Cable Routing Tranny29 Tranny29 Single Speed Cable Routing 2x Cable Routing...
  • Page 15 BIKE SET-UP TIPS AND TRICKS BIKE SET-UP TIPS AND TRICKS Tranny29 Gearing Chain Rings The Tranny29 can be setup 1X, 2X, 3X saddle), and have your helper tighten the machine nut on the drive side. It is applied Mojo HD3 (remember that?) or as a single speed.
  • Page 16 BIKE SET-UP TIPS AND TRICKS BIKE SET-UP TIPS AND TRICKS Chain Length Rear Dropouts bottle cage. We’ve put them there primarily it properly and don’t overly huck every 50 assembly compound when installing the hobby shop, myperfectcolor.com and Disc Brake Mounts for a spare water bottle, a tool kit or for a foot gap you see.
  • Page 17 Gate in Rock Shox parlance and Blowoff air pressure setting. For example, higher air 51mm offsets, so if you (or your retailer) got the fork from Ibis, it’s got the right offset. Threshold in Fox’s language. Usually the pressures require lower rebound settings. Use goal is to have the lockout at the minimum your air pressure to find your rebound setting.
  • Page 18 FORK SETUP FORK SETUP Setting Sag Setting Sag Step 1 Step 2 Step 3 Add recommended air for rider weight (see Slide o-ring until it rests on wiper, then dismount Measure sag–the distance from o-ring to wiper. charts on following pages). With bike on level without disturbing o-ring's position.
  • Page 19 FORK SETUP FORK SETUP Starting Pressures for Setting Sag Starting Pressures for Setting Sag RockShox Pike 650b RockShox Pike 29 X-Fusion Sweep 650b X-Fusion Trace 29 X-Fusion Slide 29 RIDER WEIGHT 140-150mm 160mm RIDER WEIGHT 120-140mm RIDER WEIGHT 160mm RIDER WEIGHT 120mm RIDER WEIGHT 100mm...
  • Page 20 REAR SHOCK SETUP REAR SHOCK SETUP Ripley Sag Trail Adjust getting bounced off the saddle after a positive and negative air chambers 25% of its travel 10-20 times. For a more bump or drop (like riding off a curb in the by slowly compressing the shock through detailed explanation, go to: http://www.
  • Page 21 REAR SHOCK SETUP REAR SHOCK SETUP If you really want to Harness Fox Float X2 *COUNT CLICKS FROM CLOSED: 0 CLICKS = CLOSED* the Gnarness of the Mojo HD3 Fox fires yet another across the bow with Updating the Original Ripley Suspension The DPS shock with EVOL sleeve which is the new for 2016 Float X2.
  • Page 22 REAR SHOCK SETUP REAR SHOCK SETUP New Ripley/Ripley LS DBinline Base Tune HD3 DBinline Base Tune RECOMMENDED SAG 13mm RECOMMENDED SAG 18mm HSC [HIGH SPEED COMPRESSION] HSC [HIGH SPEED COMPRESSION] ABSORBS ABSORBS PLUSH IMPACT PLUSH IMPACT 0 TURNS TURNS 4 0 TURNS TURNS 4 LSC [LOW SPEED COMPRESSION]...
  • Page 23 REAR SHOCK SETUP Starting Pressures for Setting Sag Cane Creek DBinline (New Ripleys) X-Fusion Microlite RL (New Ripleys) 25% Sag 30% Sag 30% Sag 35% Sag RIDER WEIGHT PRESSURE RIDER WEIGHT PRESSURE RIDER WEIGHT PRESSURE RIDER WEIGHT PRESSURE Cane Creek DBinline (HD3) 25% Sag 30% Sag RIDER WEIGHT...
  • Page 24 The upper links are 6800rs all around. in the buy section of our website, or you http://tinyurl.com/n8f9o4p can have your dealer order them from Ibis Bearing Kits http://www.ibiscycles. or on our website at for you. Replacement is super simple and...
  • Page 25 FRAME HARDWARE FRAME HARDWARE New Ripley/Ripley LS Mojo HD3 single stop si ng l e stop single stop double port/stop do ub l e p or t/s top m4x 8 f l a t h ea d b ol t ec c e n t r i c c ap o u t e r ec c e n t r ic be ar i ng clevis shock bolt...
  • Page 26 FRAME HARDWARE FRAME HARDWARE Tranny29 single cable port w/m4 x 8 flat head bolt single cable stop w/m4 x 8 flat head bolt single cable port w/m4 x 8 flat head bolt seatstay yolk nut single cable stop seatstay yolk bolt seatstay cable port slot machine seal slot machine bolt...
  • Page 27 FRAME HARDWARE Torque Specs Ripley Tranny29 HARDWARE TORQUE SPEC. THREAD TREATMENT HARDWARE TORQUE SPEC. THREAD TREATMENT Clevis to Swingarm Bolts 5 Nm Loctite 243 Cable Port 2 Nm Grease Titanium Bolts: use Ti anti-seize on the shaft and Loctite 243 on the threads Seat Stay Bolts 10 Nm Ti anti-seize...
  • Page 28 RIPLEY SWINGARM REMOVAL RIPLEY SWINGARM REMOVAL This information is shown in a video: http://tinyurl.com/n8f9o4p Step 1 Step 2 Step 3 Step 4 Put your Ripley in a work stand. Remove the front Remove both of the eccentric core bolts Remove the countersunk bolt from each Gently remove the cap, and then you will derailleur, cranks, brakes and the rear wheel.
  • Page 29 Don’t Instructions on removal and re-installation forget the two spacers that go between of the bearings using the Ibis Clemens Tool the BB30 bearings in the seattube. The (drawing to the right) can be found in the...
  • Page 30 MOJO HD3 SWINGARM REMOVAL MOJO SWINGARM REMOVAL Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Put your freshly cleaned Mojo in Carefully separate the shock and Remove the lower shock mount Remove front lower link shaft and Pull the swingarm with the linkages still Remove the axle in the lower link that a work stand.
  • Page 31 Under no circumstance to remove the cable gaurd to obtain the Route Don’t forget to register your warranty online are the costs of shipping to or from Ibis serial number. We want you to register http://www.ibiscycles.com/support/ covered by this limited warranty.
  • Page 32 Energy Bars Toll Free (formerly called an 800 number but all 800’s are used up we guess) microwaveable bowl; microwave on High until bubbling, 1 to 2 minutes. 1–866–424–7635 (1–866–IBIS–635) Ingredients Add vanilla and stir until blended. Pour • 1/2 cup salted almonds Not Toll Free (unless maybe you’re at work)
  • Page 33 ALPHABETICAL INDEX Video Index Airstream 2–3 Peanut Butter Wrench Bearing Specs, Mojo Rear Shock Air Pressure Chart 41–42 Ripley: Replacing the Eccentric Link Bearings http://tinyurl.com/n8f9o4p Bearing Specs, Ripley Rear Shock Tuning 36–43 Being kicked in the you know whats Rebounding from a bad relationship 36-37 Bottle Cage Ride and weep with joy...
  • Page 34 NOTES...
  • Page 36 i b i s c y c l e s . c o m...

This manual is also suitable for:

Hakkalügi disc 700ccTranny 29

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