Garland GI-MO/DU 7000 Installation, Operation And Maintenance Manual
Induction designer series
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- Page 1 Induction Designer Series Module-Line Built-In Models Installation, Operation and Maintenance Manual models GI-MO/DU 7000 GI-MO/DU 10000 GI-MO/DU 14000 GI-MO/QU 14000 GI-MO/QU 20000 GI-MO/QU 21000 GI-MO/QU 24000 GI-MO/QU 28000 Original Instructions Part Number 4532415 Rev 5 12/15...
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Page 2: Gi-Mo/Du
READ THIS MANUAL ABOUT THIS MANUAL Throughout this manual, the induction appliance model Warning indicated on the cover page is referred to as appliance, Read this manual thoroughly before installing, induction appliance or equipment. operating, or performing maintenance on the A period (.) is used in this manual as the decimal separator. -
Page 3: Definitions
DEFINITIONS Disregarding any safety instructions may cause harm to DANGER people, the surroundings, and the equipment. Garland Indicates a hazardous situation that, if not avoided, will is not responsible for any damages or personal injury result in death or serious injury. This applies to the most caused by failure to observe any safety requirements. -
Page 4: Correct Disposal Of This Product
Safety Notices your area. Warning Do not store or use gasoline or other flammable vapors CORRECT DISPOSAL OF THIS PRODUCT or liquids in the vicinity of this or any other appliance. This marking shown on the product Never use flammable oil soaked cloths or combustible indicates that the product should not be cleaning solutions for cleaning. -
Page 5: Table Of Contents
Table of Contents Safety Notices Definitions..............................3 Safety symbols and Warnings on the Appliance ................3 Disclaimers ..............................3 Correct Disposal of This Product .......................4 Table of Contents Section 1 General Information Description of Product ....................... 7 Application ......................... 7 Compliances ........................7 Components and Features .................... - Page 6 Table of Contents (continued) Installation Appendix B: Power Supply Cable Wiring Diagrams ........44 Wiring Diagram: Module-Line and Built-In Dual Cook-Top, 208V, 400V......44 Wiring Diagram: MO/QU 14kW/20kW, Round coils. 208V, 400V......... 45 Wiring Diagram: MO/QU, 21kW/24kW, Flat+Round coils. 208V, 400V......46 Wiring Diagram: MO/QU, 28kW, Flat coils.
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Page 7: General Information
Section 1 General Information Description of Product Application Built with a robust construction, our induction appliances The RTCS®/RTCSmp® induction appliances are designed to are compact and powerful with the revolutionary RTCS® be incorporated into a custom-built counter or an island or RTCSmp®... -
Page 8: Components And Features
General Information Section 1 Components and Features 1. Coil Carrier Sheet (Induction Coil and Sensor 4. Operating Unit Assemblies) Multiple versions available: round coil (RU) or full coil (FL) in single, dual, quad, or combined RU+FL configurations. Rotary power switch, allows for continuously variable power adjustment. -
Page 9: Serial Plate Location
Section 1 General Information Serial Plate Location 7. Cable Kit The serial plate specifies the model number, serial number, • Cable kit voltage versions: 208V or 400V and electrical specifications of the appliance. • Standard, 2.5-meter cable kit, includes: See illustration below for location. •... -
Page 10: Serial Number
General Information Section 1 Serial Number Accessories The serial number is located on the serial plate. Induction cooking equipment requires Induction Ready pans to operate. Consult your equipment supplier for a list READING THE SERIAL NUMBER of our pan selection and prices. Example: BA01 . -
Page 11: Installation
Section 2 Installation IMPORTANT INSTALLATION SAFETY AND ELECTRICAL REQUIREMENTS Warning Safety and Electrical Requirements This appliance component requires additional features and components to comply with appliance and electrical standards. It is the responsibility of the customer and installer to interpret and comply with all applicable national and regional health codes, safety and electrical standards in your jurisdiction. -
Page 12: Installation Safety-Disclaimer
Installation Section 2 INSTALLATION SAFETY—DISCLAIMER Notice DANGER The maximum ambient temperature for the induction appliance to operate must not exceed Installation must be carried out by registered installation 40°C [104°F]. contractors only. Failure to provide adequate ventilation will cause The contractors are responsible for interpreting all the appliance to overheat, to reduce power, or to instructions correctly and performing the installation shutdown. -
Page 13: Personal Protection
Section 2 Installation Notice All cables must be routed, protected and tension free. PERSONAL PROTECTION DANGER All utilities (gas, electric, water and steam) must be OFF to all equipment and locked out of operation according to national/regional, as well as company approved practices during installation, maintenance and servicing. -
Page 14: Exploded View Of A Typical Installation
Installation Section 2 Exploded View of a Typical Installation Shown below, model MO/QU. For a complete list of components, see the components chart for your specific model. Tube of silicone sealant (part number 70000015) shown for installation is not provided. Glass cooktop Mounting Frame (for typical installation on 1.5 - 3mm [16 - 10 gauge] thick counter-tops] Coil Carrier Sheets (Induction Coil and Sensor Assembly) -
Page 15: Planning For Installation
Section 2 Installation Planning for Installation Cabinet Requirements The induction appliance is designed to be installed Read and understand all installation into a custom built counter or an island suite. You safety instructions at the beginning of must plan ahead for the location, ventilation and Section 2 Installation. - Page 16 Installation Section 2 cabinet to pull quickly hot exhaust away from the Example 2. electronic equipment. As an alternative, provide a separate exhaust air plenum. NOTE: In a situation that when ventilation fan cannot be installed on the cabinet, you must provide ventilation gaps with size of minimum 323 square centimeters [50 square inches] per dual built-in appliance.
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Page 17: Typical Applications
Section 2 Installation Typical Applications Flexible configuration: In this section you will find examples of the most common installations for the induction appliance. The control unit can be installed in multiple A quad model is shown in the illustrations as an example. orientations. - Page 18 Installation Section 2 APPLICATION EXAMPLE 1 • The equipment is built into a large, enclosed descriptions of items in illustration. compartment. There is ample of space for installation • For minimum fresh air intake and exhaust openings for and service. each generator, see Electrical Cables on page 30 •...
- Page 19 Section 2 Installation APPLICATION EXAMPLE 2 • The equipment is built into a small, enclosed is adequate ventilation to maintain an operating compartment of a counter with an open base. The temperature of below 40°C [104°F]. For minimum fresh compact profile of the appliance is ideal for a front of air intake and exhaust openings for each generator, see house cooking station.
- Page 20 Installation Section 2 APPLICATION EXAMPLE 3 • This is an application of a low profile design, combined is adequate ventilation to maintain an operating with additional functionalities such as cold or dry temperature of below 40°C [104°F]. For minimum fresh storage base.
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Page 21: Specifications
Section 2 Installation Specifications COMPONENT CHARTS AND CONNECTION DIAGRAMS See Installation Appendix A: Component Charts and Connection Diagrams on page 39 DIMENSIONS: INDUCTION GENERATOR IN/MO 7000, IN/MO 10000, IN/MO 7000FL Measurements in mm and [inch]. minimum 40 [1.57] 600 [23.62] 65.5 [1.57] [2.58]... -
Page 22: Dimensions: Induction Generator In/Mo 14000Fl
Installation Section 2 DIMENSIONS: INDUCTION GENERATOR IN/MO 14000FL Measurements in mm and [inch]. minimum 40 [1.57] 600 [23.62] 40 [1.57] 23 [0.91] [5.16] 40 [1.57] 153 [6.02] 173 [6.81] 600 [23.62] [2.09] 360 [14.17] 101 [3.98] 158 [6.22] 101 [3.98] Indicates the direction of airflow Distance to obstruction, minimum 40mm or 1.57”... -
Page 23: Dimensions: Control Unit
Section 2 Installation DIMENSIONS: CONTROL UNIT Measurements in mm and [inch]. 45 [1.77] 15 [0.59]15 [0.59] [0.98] 47 [1.85] 13 [0.51] 13 [0.51] 10 [0.39] 20 [0.79] 8 [0.31] 15 [0.59] [2.95] [0.91] 66 [2.60] 13 [0.51] 85 [3.35] 30 [1.18] 200 [7.87] 254 [10.00] Detail A. -
Page 24: Dimensions: Mounting Frames
Installation Section 2 DIMENSIONS: MOUNTING FRAMES IMPORTANT: Factory supplied frames are intended for installations on counter-tops 1.5mm to 3mm thick [16- to 10-gauge]. NOTE: For counter-top thickness of 20mm to 30mm [1”] or stone countertop installation, please contact Factory for assistance. - Page 25 Section 2 Installation Dimensions: Mounting Frame for Glass Size 360x720mm Measurements in mm and [inch]. (10x) Counter-top cut-out dimension (6x) Hole for installing the mounting frame M4 threaded hole, to level the glass-top Holding rail, to support the coil carrier sheet M4 threaded hole, to level the coil carrier sheet Dimensions: Mounting Frame for Glass Size 375x650mm Measurements in mm and [inch].
- Page 26 Installation Section 2 Dimensions: Mounting Frame for Glass Size 650x650mm (12x) (12x) Measurements in mm and [inch]. Counter-top cut-out dimension Hole for installing the mounting frame M4 threaded hole, to level the glass-top Holding rail, to support the coil carrier sheet M4 threaded hole, to level the coil carrier sheet Dimensions: Mounting Frame for Glass Size 720x720mm...
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Page 27: Cut-Out Dimensions: Counter-Top
Section 2 Installation CUT-OUT DIMENSIONS: COUNTER-TOP See Dimensions: Mounting Frames on page 24 CUT-OUT DIMENSIONS: HOLES AND STUDS FOR CONTROL / OPERATION UNIT Use the dimensional guide below to create holes and studs to mount the control unit and the operation units. Mount the units either together on the same panel or on separate panels. -
Page 28: Installation Clearance
Installation Section 2 INSTALLATION CLEARANCE Components Dimension a Dimension b Dimension c — Minimum clearance, Minimum clearance, Minimum body cable bend/ cable air exhaust and fresh clearance, all connection air intake sides Induction 127mm [5”] 40mm [1.57”] 10mm [0.39”] Generator Control 70mm [2.75”] 38mm [1.5”]... -
Page 29: Electrical Specifications
Section 2 Installation ELECTRICAL SPECIFICATIONS Model - DUAL Voltage Power # Circuits Conductor # Coils* #Cook- (50-60Hz) Size Zones MO/DU 7000-360FL 208 V AC 3Φ 7000W(2x3500 W) AWG 10 2 FL 400 V AC 3Φ 7000W(2x3500 W) 1.5mm 2 FL 440 V AC 3Φ... -
Page 30: Electrical Cables
Installation Section 2 ELECTRICAL CABLES OPERATING CONDITIONS Cable Kit For the appliance to function properly, the following conditions must be maintained. • Cable kit voltage versions: 208V or 400V Maximum Tolerance of +6 /-10 % • Standard, 2.5-meter cable kit, includes: Nominal Supply Voltage •... -
Page 31: Orientation Of Coil Carrier, Glass And Frame For Installation
Section 2 Installation ORIENTATION OF COIL CARRIER, GLASS AND FRAME FOR INSTALLATION Mounting Frame Quad-Models Only: • The orientation of the frame must match the orientation of the glass and the coil carrier sheets. • Correct orientation ensures that: • The sensors are located at the correct positions to monitor the temperature and the pan properly. -
Page 32: Installation Instructions
Installation Section 2 Installation Instructions INSTALLING THE INDUCTION GENERATOR INSTALLING THE CONTROL UNIT • The generator can be installed up to 3.05 meters or • Cut-out dimensions, see Cut-out Dimensions: Holes and 10 feet away from the induction coils/glass-top. The Studs for Control / Operation unit on page 27. -
Page 33: Installing The Mounting Frame, Glass And Coil Carrier
Section 2 Installation INSTALLING THE MOUNTING FRAME, GLASS AND COIL CARRIER IIMPORTANT: Factory supplied frames are intended for installations on counter-tops 1.5mm to 3mm thick [16- to 10-gauge]. NOTE: For counter-top thickness of 20mm to 30mm [1”] or stone countertop installation, please contact Factory for assistance. - Page 34 Installation Section 2 1. To install the Mounting Frame: Counter-top cut-out dimension, see dimensional drawing of the mounting frame. ii. Use the pre-drilled Ø8mm holes on the frame as the locational guide, install studs / mounting bolts (size M5) onto the underside of the counter-top. iii.
- Page 35 Section 2 Installation 3. To install the glass: Examine the Ceran® glass before installation. ii. Then lower the glass carefully onto the silicone stripe. NOTE: Orient the glass-top correctly in relation to the frame and coil carrier sheet. NOTE: When installing multiple glass-tops side by side, orient the logos the same direction.
- Page 36 Installation Section 2 iv. Measure the protrusion of the bolts of the coil carrier sheet. The bolts must protrude 5mm from the bottom of the coil carrier sheet. v. Measure the distance between the underside of the coil carrier sheet to the Ceran® glass. The distance 50mm must be 50mm +/- 2mm.
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Page 37: Electrical Installation
Section 2 Installation ELECTRICAL INSTALLATION Connecting the Components Warning Notice If using a Circuit Breaker (Fault circuit Interrupter—FI switch), when switching a generator to a three-phase THE COIL, SENSOR AND COMMUNICATION (RJ45) mains supply, make sure that it can temporarily dissipate CABLES MUST BE ROUTED SEPARATELY AND MUST generated power, caused by the asymmetry, which NOT REST ON ONE ANOTHER. -
Page 38: Function Test
Installation Section 2 Function Test • Read and understand all installation safety instructions regarding Personal Protection. • Observe also ALL operation safety requirements in section 3 Operation. Testing procedure: 1. Examine the cookware for induction cooking: • Pans must be induction ready. See details in section 3 Operation. -
Page 39: Installation Appendix A: Component Charts And Connection Diagrams
Section 2 Installation Installation Appendix A: Component Charts and Connection Diagrams CHART 1, MODULE-LINE ROUND COIL DUAL MODELS Model Glass (mm) Mounting Generator Coil Carrier Control Unit Operation Cable Kit Frame Sheet (mm) Unit (Standard) MO/DU7000-360 (1x) IN/MO 7000/10000-360 (2x) (2x) 360x360x6 (2x) (2x) 344x355,... -
Page 40: Chart 2, Module-Line Round Coil Quad Models
Installation Section 2 CHART 2, MODULE-LINE ROUND COIL QUAD MODELS Model Glass (mm) Mounting Generator Coil Carrier Control Unit Operation Cable Kit Frame Sheet (mm) Unit (Standard) MO/QU14000- (2x) IN/MO 7000/10000 (4x) (1x) (1x) 650x650x6 (2x) 319x624, (2x) IN/MO (2x) IN/MO 7000 3.5kW x4 7000/10000 MO/QU14000-... -
Page 41: Chart 3, Module-Line Full Coil Dual Models
Section 2 Installation CHART 3, MODULE-LINE FULL COIL DUAL MODELS Model Glass (mm) Mounting Generator Coil Carrier Control Unit Operation Cable Kit Frame Sheet (mm) Unit (Standard) MO/DU7000- (1x) 360FL IN/MO 7000FL- (1x) (1x) 360x360x6 (1x) (1x) IN/MO (1x) 344x355, (1x) IN/MO 7000FL 3.5kW x2... -
Page 42: Chart 4, Module-Line Full Coil Quad Models
Installation Section 2 CHART 4, MODULE-LINE FULL COIL QUAD MODELS Model Glass (mm) Mounting Generator Coil Carrier Control Unit Operation Cable Kit Frame Sheet (mm) Unit (Standard) MO/QU28000- (2x) IN/MO 650FL 14000 (4x) (1x) (1x) 650x650x6 (2x) IN/MO (2x) 319x624, (2x) IN/MO 14000FL 3.5kW x8... -
Page 43: Chart 5, Module-Line Round+Full Coil Quad Models
Section 2 Installation CHART 5, MODULE-LINE ROUND+FULL COIL QUAD MODELS Model Glass (mm) Mounting Generator Coil Carrier Control Unit Operation Cable Kit Frame Sheet (mm) Unit (Standard) MO/QU21000- (4x) (1x) IN/MO 7000/10000 (1x) IN/MO (1x) 354.5x689, (1x) IN/MO 10000 3.5kW x2 7000/10000 (1x) 720x720x6 (1x) -
Page 44: Installation Appendix B: Power Supply Cable Wiring Diagrams
Installation Section 2 Installation Appendix B: Power Supply Cable Wiring Diagrams WIRING DIAGRAM: MODULE-LINE AND BUILT-IN DUAL COOK-TOP, 208V, 400V. 208V 208V GND L1(X) L2(Y) L3(Z) 400V 400V GND L1(X) L2(Y) L3(Z) Part Number 4532415 Rev 5 12/15... -
Page 45: Wiring Diagram: Mo/Qu 14Kw/20Kw, Round Coils. 208V, 400V
Section 2 Installation WIRING DIAGRAM: MO/QU 14KW/20KW, ROUND COILS. 208V, 400V. 208V 208V GND L1(X) L2(Y) L3(Z) 400V 400V GND L1(X) L2(Y) L3(Z) Part Number 4532415 Rev 5 12/15... -
Page 46: Wiring Diagram: Mo/Qu, 21Kw/24Kw, Flat+Round Coils. 208V, 400V
Installation Section 2 WIRING DIAGRAM: MO/QU, 21KW/24KW, FLAT+ROUND COILS. 208V, 400V. 208V 208V L1 L2 L3 GND L1(X) L2(Y) L3(Z) 400V 400V L1 L2 L3 L1 L2 L3 GND L1(X) L2(Y) L3(Z) Part Number 4532415 Rev 5 12/15... -
Page 47: Wiring Diagram: Mo/Qu, 28Kw, Flat Coils. 208V, 400V
Section 2 Installation WIRING DIAGRAM: MO/QU, 28KW, FLAT COILS. 208V, 400V. 208V 208V L1 L2 L3 L1 L2 L3 GND L1(X) L2(Y) L3(Z) 400V 400V L1 L2 L3 L1 L2 L3 GND L1(X) L2(Y) L3(Z) Part Number 4532415 Rev 5 12/15... -
Page 48: Operation
Section 3 Operation OPERATION SAFETY—DISCLAIMER OPERATION SAFETY—PERSONAL PROTECTION Notice DANGER Induction appliances are more powerful, heat up The on-site supervisor is responsible for ensuring that pans quicker, and cook food faster than conventional operators are made aware of the inherent dangers of cooking equipment. - Page 49 Section 3 Operation Cooking with Induction Glass-Tops Models Warning Warning Short Cook Time Never Leave An Empty Pan On Cooktop Induction appliances cook food faster than conventional Induction appliances heat up empty pans very quickly. cooking equipment. To avoid overheating and burning, Never operate the appliance with an empty pan.
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Page 50: Important Rules-Operation And Maintenance
Operation Section 3 Important Rules—Operation and Maintenance Follow these simple rules to ensure reliable and repeatable performance of your induction equipment: Keep kitchen temperature below 40°C [105°F]. Use only pans that fits the glass. Do not use oversized pans. C/104 C/41 C/104 C/41... -
Page 51: Types Of Induction Coil In Your Equipment
Section 3 Operation Types of Induction Coil In Your Equipment Proper Induction Cookware Your induction appliance is equipped with either Round Coil CONDITION (RU) or Full Coil (FL) or both, depending on the model. • Pans with layer separation (outward and inward The pattern edged on the glass indicates the type of bubbles), arching or partially detached bottoms must be induction coil installed beneath the glass. -
Page 52: Material
Operation Section 3 MATERIAL SIZE OF PAN • USE cookware made of conductive and magnetic • MINIMUM SIZE: The bottom of pan must have a minimum diameter of 12cm [5”] (below, dotted lines). materials. If the pan bottom attracts a magnet, the pan is suitable for induction cooking. -
Page 53: Placing Pan On A Cook Zone
Section 3 Operation Placing Pan On A Cook Zone PAN MUST FIT THE GLASS! The best pan to use is the • Each cook zone of our appliances is equipped with the one with a bottom that fits the coil (below, dotted lines). latest RTCS®... - Page 54 Operation Section 3 FULL COIL (FLEXI-HOB) COOK ZONE DUAL / QUAD COOK ZONES (ROUND OR FULL COILS) There are two coils in a single cook zone. Multiple small pans Notice can be placed on either side of a single cook zone. Pans and pots must not cover more than one cook- •...
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Page 55: Power Control
Section 3 Operation Power Control POWER LEVEL SETTINGS Set the desired power level by turning the control knob and The Power Diagrams (below) show that the difference in the appliance is immediately ready for operation. power output between two higher power levels is much larger than that between two lower power levels. -
Page 56: Automatic Pan Detection, No Pan No Heat
Operation Section 3 Automatic Pan Detection, No Pan No Heat When a temperature or power level is selected, the appliance supplies energy only when a pan is placed in the cook zone. When you remove the pan from the cook zone, the appliance stops power supply immediately. -
Page 57: Maintenance
Section 4 Maintenance MAINTENANCE SAFETY—DISCLAIMER Warning DANGER Allow heated equipment / glass surface to cool down before attempting to clean, service or move. It is the responsibility of the equipment owner to perform a Personal Protective Equipment Hazard Warning Assessment to ensure adequate protection during maintenance procedures. -
Page 58: Personal Protection
Maintenance Section 4 PERSONAL PROTECTION DANGER All utilities (gas, electric, water and steam) must be OFF to all equipment and locked out of operation according to national/regional, as well as company approved practices during installation, maintenance and servicing. Always allow appliance to cool. DANGER Use appropriate safety equipment during installation, maintenance and servicing. -
Page 59: Daily Cleaning And Maintenance
Section 4 Maintenance Daily Cleaning and Maintenance Weekly Cleaning and Maintenance GLASS CLEANING AIR INTAKE FILTERS Notice Inspect and Clean Fresh Air Intake Filter We strongly recommend using air intake filters in all installations to protect the equipment from grease particles. -
Page 60: Troubleshooting
Section 5 Troubleshooting Symptoms DANGEROUS ELECTRICAL VOLTAGE DANGER • When a malfunction occurs, the appliance may be in one of the following states: If any part of the appliance is cracked or broken, Stop • The appliance switches off immediately. and Immediately Turn Off the appliance. -
Page 61: Troubleshooting Without Error Code / Flash Code
Section 5 Troubleshooting Troubleshooting Without Error Code / Flash Code Symptom Possible Cause Action Pan does not heat up on glass-top. No power supply. Check incoming power supply (Example, power No heat to griddle or braising pan. cable plugged into the wall socket). Check kitchen Indicator lamp is OFF (dark). - Page 62 Troubleshooting Section 5 Number of Flashes Error Code Problem Action (Indicator Lamp) ( Display) ..Normal Operation. Normal Operation. — . — . — . “ Unsuitable induction cooking pan. Check pan material. 1 “ Internal wiring/coil connection Contact an authorized service agency. malfunction.
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Page 63: Wearable Parts List
Section 5 Troubleshooting Wearable Parts List Photo Part Number Description 70000015 Silicone Seal PACTAN 7076, 310ml. For installation and water- tight seal. Part Number 4532415 Rev 5 12/15... - Page 64 GARLAND 1177 KAMATO ROAD, MISSISSAUGA, ONTARIO, CANADA. L4W1X4 888-442-7526 WWW.GARLAND-GROUP.COM Every new piece of Manitowoc Foodservice equipment comes with KitchenCare™ and you choose the level of service that meets your operational needs from one restaurant to multiple locations. StarCare – Warranty & lifetime service, certified OEM parts, global parts inventory, performance audited ExtraCare –...
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