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Graco HTX 2030 Operation Manual

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Operation
HTX 2030
-For Portable Airless and Air-Assisted Spraying of Water-Based Architectural Coatings with Base Coat Pump-
-For Airless Spraying Architectural Coatings and Paints with Top Coat Pump-
IMPORTANT SAFETY INSTRUCTIONS
Read all warnings and instructions in this
manual. Save these instructions.
Model Number: 257369 (HTX2030 FreeFlo Inline Gun)
Model Number: 278675 (HTX2030 AirSpray Trigger Gun)
Maximum Working Pressure:
Base Coat Pump: 1000 psi (69 bar, 6.9 MPa)
Top Coat Pump: 3300 psi (228 bar, 22.8 MPa)
Related Manuals
313891 - Operation (French)
313893 - Operation (Spanish)
313889 - Repair (English)
313892 - Repair (French)
313893 - Repair (Spanish)
313890 - Parts
313895 - HTX 2030 Flex Head and Pole Spray Applicator (English)
313896 - HTX 2030 Flex Head and Pole Spray Applicator (French)
313897 - HTX 2030 Flex Head and Pole Spray Applicator (Spanish)
310894 - Displacement Pump (Top Coat)
308491 - Airless Heavy Duty Texture Gun
313537 - HTX 2030 FreeFlo Inline Gun (English)
313603 - HTX 2030 FreeFlo Inline Gun (Chinese)
313908 - HTX 2030 FreeFlo Inline Gun (French)
313911 - HTX 2030 FreeFlo Inline Gun (Spanish)
332160 - HTX2030 AirSpray Trigger Gun (English)
332227 - HTX2030 AirSpray Trigger Gun (French)
332228 - HTX2030 AirSpray Trigger Gun (Spanish)
332229 - HTX2030 AirSpray Trigger Gun (Chinese)
313888E
EN
ti13632a

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Summary of Contents for Graco HTX 2030

  • Page 1 313893 - Repair (Spanish) 313890 - Parts 313895 - HTX 2030 Flex Head and Pole Spray Applicator (English) 313896 - HTX 2030 Flex Head and Pole Spray Applicator (French) 313897 - HTX 2030 Flex Head and Pole Spray Applicator (Spanish)

  • Page 2: Table Of Contents

    Notes ........27 Graco Standard Warranty ....28...

  • Page 3: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 4 Warnings WARNING RECOIL HAZARD Gun may recoil when triggered. If you are not standing securely, you could fall and be seriously injured. PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture.

  • Page 5: Product Overview

    3. Flow 1 (near counterclockwise end of pump control) reduces flow more by interrupting pump longer: ti13632a The HTX 2030 Sprayer comes equipped with a Base Coat Pump 24B321. Only water-based materials are to ti13758a be used with this configuration, such as: 4.

  • Page 6: Top Coat Pump (Kit 24B140)

    (228 bar, 22.8 MPa) b. Settings below maximum will lower system The pump on the HTX 2030 Sprayer can also be pressure switched out with a Top Coat Kit 24B140 (purchased separately). This pump is used for less viscous •...

  • Page 7: Component Identification - Sprayer

    Component Identification - Sprayer Component Identification - Sprayer Top Coat Kit ti14415b ON/OFF Switch Prime Switch (used with Base Coat Pump) Pump Control Knob Heavy Texture Material Hose (used with Base Coat Pump) Applicator Switch (used with Base Coat Pump--on Hose) Applicator (Base Coat) (Model 257369) Pump (Base Coat) Over Pressure Relief Valve...

  • Page 8: Component Identification - Base Coat Applicator

    Component Identification - Base Coat Applicator Component Identification - Base Coat Applicator ti14357a Applicator Air Hose Adapter and Air Adjustment Valve Airless Filter or Air Passage Plug Filter Support Airless Spray Assembly Airless Spray Tip Nozzle Air Nozzle (4 mm, 6mm, 8mm, 10mm) Air Nozzle Cleaner Cleaning Brush Cleaning Ball...

  • Page 9: Component Identification - Htx2030 Air Spray

    Component Identification - HTX2030 Air Spray Trigger Gun Component Identification - HTX2030 Air Spray Trigger Gun ti21036a HTX2030 Air Spray Trigger Gun Nozzle, Size #1, Size #2, Size #3 Adapter, Housing Ring, Retaining Nozzles Tip, Disc, Spray, 1/8 in. (3 mm), 1/4 in. (6.3 mm), 5/16 in. (8 mm), 3/8 in. (9.5 mm) Ring, Retaining, Spray Discs Air Adjustment Valve Trigger, Latch On...

  • Page 10: Grounding

    Grounding Grounding Pressure Relief Procedure Applicator and Air Spray Trigger Gun (Base Coat Pump) The equipment must be grounded to reduce the risk of Follow the Pressure Relief Procedure whenever static sparking. Static sparking can cause fumes to you see this symbol. ignite or explode.

  • Page 11: Spray Gun (Top Coat Pump)

    Pressure Relief Procedure Spray Gun (Top Coat Pump) 4. Lock gun trigger safety. Open pressure prime/drain valve. Leave valve open until ready to spray again. ti13131a 1. Lock gun trigger safety and turn engine OFF. ti14632a NOTE: If you suspect that the spray tip nozzle or hose is completely clogged, or that pressure has not been fully relieved after following the previous steps, VERY ti13131a...

  • Page 12: Start Engine

    Start Engine Start Engine 5. Pull starter rope. 1. Move fuel valve to OPEN. ti5263a 6. After engine starts, move choke to OPEN. ti5248a 2. Move choke to CLOSED. ti5264a 7. Set throttle to desired setting. ti5249a 3. Set throttle to FAST. ti5251a ti5250a 4.

  • Page 13: Setup

    Setup Setup Prime Pump NOTICE 1. Start gasoline engine and adjust speed to half throt- DO NOT USE MATERIALS THAT CURE RAPIDLY! tle. Turn prime/drain valve to DRAIN. Materials with a fast curing time could plug the pump, hose, gun, or applicator. 1.

  • Page 14: Spray With Airless Tip

    Setup 5. Turn on/off switch OFF and turn drain valve knob to Spray With Airless Tip SPRAY. 1. Install filter and tip extension. ti10796b ti13648a 6. Turn on/off switch ON, and run pump until a steady stream of material flows from material hose. Turn 2.

  • Page 15: Spray Without Air - Clear Clog

    Setup Spray Without Air - Clear Clog 4. Turn air valve OFF. Connect applicator to material hose and air hose. Air supply minimum require- ments vary with material thickness and desired 1. Relieve Pressure, page 10. thickness. 2. Rotate SwitchTip to Clear position. Aim applicator at floor and turn pump ON.

  • Page 16: Air Assisted Spray (Air Spray Trigger Gun)

    Setup 8. Spray test pattern. Aim applicator at floor. Turn air 3. Turn air valve OFF. Connect applicator to material valve ON. Move applicator to spray surface. hose and air hose. Air supply minimum require- ments vary with material thickness and desired thickness.

  • Page 17: Spray Gun (Top Coat Pump)

    Setup 7. Turn air valve on and adjust air valve and/or select 2. Screw assembly onto gun. Hand tighten. alternative nozzles or spray discs to achieve desired pattern. 1/8 in. 1/4 in. ti5801a 3/8 in. 3. Trigger gun and spray test pattern. Slowly adjust pressure to eliminate heavy edges.

  • Page 18: Cleanup

    Cleanup Cleanup 5. Base Coat Pump: Disconnect material hose from pump outlet. 1. Turn on/off switch OFF. ti13639a 6. Insert wet cleaning ball into hose (Base Coat Only). Connect material hose to pump outlet. ti10796b 2. Perform Pressure Relief procedure, page 10. 3.
  • Page 19 Cleanup 9. Run pump until cleaning ball exits material hose. 14. Add additional water and repeat steps 12 - 13 if nec- Save cleaning ball (Base Coat Only). essary. ti4551c ti13839a 10. Turn on/off switch OFF and turn prime/drain valve to 15.
  • Page 20 Cleanup 18. Remove and thoroughly clean applicator, spray tip NOTICE nozzle and guard with brush. Do not use air nozzle cleaner to clean applicator 19. Turn on/off switch OFF when valve is thoroughly check valve or airless spray tip nozzle. Damage will flushed.

  • Page 21: Digital Tracking System (Dts)

    Digital Tracking System (DTS) Digital Tracking System (DTS) Main Menu 4. Short press DTS button to move to Engine RPM. Close cover when spraying to protect display. ti13761a ti5802a 1. Perform Startup steps 1 - 2. 5. Short press DTS button to return to Pressure. •...

  • Page 22: Secondary Menu - Stored Data Mode

    Digital Tracking System (DTS) Secondary Menu - Stored Data 6. Short press DTS button and Base Coat hours dis- plays. Mode Short press DTS button and Top Coat hours dis- • Open drain valve play. • Turn pump control counterclockwise to lowest set- ting Short press DTS button and Engine hours display.

  • Page 23: Digital Display Messages

    Pressure greater than Check fluid path for clogs. stops. Engine is running. 4500 psi (310 bar, 31 Use Graco paint hose, 3/8 in. x 50 ft minimum. MPa) Smaller hose or metal braid hose may result in ti6316a pressure spikes.

  • Page 24: Maintenance

    Maintenance Maintenance AFTER EACH 100 HOURS OF OPERATION • Change engine oil. Reference Honda Engines Owner’s Manual for correct oil viscosity. NOTICE SPARK PLUG For detailed engine maintenance and specifications, refer to separate Honda Engines Owner’s Manual Use only BPR6ES (NGK) or W20EPR-U (NIPPON- (supplied).

  • Page 25: Technical Data

    Dimensions Part Weight lb (kg) Height in. (cm) Width in. (cm) Length in. (cm) HTX 2030 Sprayer 155 (70.5) 34.25 (87.0) 24.5 (62.2) 33.0 (83.8) 3/4 in. Hose 29 (13.2) —...

  • Page 26: Notes

    Notes Notes 313888E...

  • Page 27: Notes

    Notes Notes 313888E...

  • Page 28: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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