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2014 2014 2014 OPERATOR’S Includes Safety, Vehicle GUIDE and Maintenance Information Tundra Series Read this guide thoroughly. It contains important safety information. Minimum recommended operator’s age: 16 years old. Keep this Operator’s Guide in the vehicle. 5 2 0 0 0 1 3 6 4...
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In USA, products are distributed by BRP US Inc. In Canada, products are distributed by Bombardier Recreational Products Inc. The following are trademarks of Bombardier Recreational Products Inc. or its sub- sidiaries. RER™ TRA™ SKI-DOO ROTAX ® ® HPG™ REV-XP™...
Bombardier Recreational Products injured or killed, read the following sec- Inc. (BRP) warranty and a network of tions before you operate the vehicle: authorized Ski-Doo snowmobile deal- SAFETY INFORMATION – ers ready to provide the parts, service VEHICLE INFORMATION –...
FOREWORD Safety Messages Note that this guide is available in sev- eral languages. In the event of any dis- The types of safety messages, what crepancy, the English version shall pre- they look like and how they are used in vail.
Fuel vapors can spread and be ignited by a spark or See your authorized Ski-Doo dealer for flame many feet away from the en- available accessories for your vehicle. gine. To reduce the risk of fire or explo- sion, follow these instructions: –...
SPECIAL SAFETY MESSAGES SEVERE INJURY OR DEATH can result if you do not follow these instructions: – Always make a pre-ride inspection BEFORE you start the engine. – Throttle mechanism should be checked for free movement and return to idle po- sition before starting engine.
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SPECIAL SAFETY MESSAGES – Know your local laws. Federal, state, provincial and local government agencies have enacted laws and regulations pertaining to the safe use and operation of snowmobiles. It is your responsibility as a snowmobiler to learn and obey these laws and regulations.
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– You may stud the track on this vehicle model. However, you MUST only use the BRP approved type stud for use on Ski-Doo snowmobiles. DO NOT EVER use conventional studs because the track thickness is thinner then our standard tracks.
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SPECIAL SAFETY MESSAGES – Do not forget, with 2-UP models, the operator is responsible for the safety of the passenger. Always remember that the snowmobile handling, stability and brak- ing distance may be affected when riding with a passenger. – Before riding the vehicle, ask your passenger to inform you to slowdown or stop immediately if he feels uncomfortable or insecure during the ride.
Replenish if necessary and those whom you allow to ride or drive. see an authorized Ski-Doo dealer in There may be noticeable handling and case of any leaks. performance differences from one 5.
RIDING THE VEHICLE Pre-Ride Check List ✔ ITEM OPERATION Body including seat, footrests, lights, air filter, controls and Check condition and remove snow or ice. instruments Skis and steering Check for free movement and proper action. Fuel and oil Check for proper level and no leaks. Coolant (if applicable) Check for proper level and no leaks.
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RIDING THE VEHICLE What to Bring First aid kit Provided tool kit Mobile phone Knife Flashlight Spare spark plugs Friction tape Trail map Spare drive belt Snack mmo2008-003-001 Posting Rider Position (Forward Operation) A semi-sitting position with the body Your riding position and balance are off the seat and the feet under the body the two basic principles of making your in a sort of squatting posture, thus al-...
RIDING THE VEHICLE Standing WARNING Place both feet on the running boards. Any passenger must be able to Knees should be flexed to absorb the firmly lay his feet on the footrests shock from surface bumps. This is an and keep his hands on the hand- effective position to see better and holds or seat strap at all times to shift weight as conditions dictate.
RIDING THE VEHICLE ator’s careful and safe operation of the Ungroomed Trail vehicle. In addition, “body english” is Unless there has been a fresh snow- limited with a passenger, and the op- fall you can expect “washboard” and erator can sometimes see more of the snowdrift conditions.
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RIDING THE VEHICLE Frozen Water A direct climb could present problems. Choose the standing position, acceler- Traveling frozen lakes and rivers can be ate before you start the climb and then fatal. Avoid waterways. If you are in reduce throttle pressure to prevent an unfamiliar area, ask the local author- track slippage.
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RIDING THE VEHICLE New snow, animals, people, wind Keep a safe distance behind other and snowmobiles can all trigger snowmobilers to improve visibility and an avalanche. Avoid high marking reaction time. or traversing steep terrain when avalanche conditions are possible. Unfamiliar Territory When in unstable snow conditions, Whenever you enter an area that is...
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RIDING THE VEHICLE roads, and into chains and wires used as road closures. Slow speeds are a must. Obstacles and Jumping Unplanned jumps of snowdrifts, snow- plow ridges, culverts or indistinguish- able objects can be dangerous. You can avoid them by wearing the proper color lenses or face shields and by op- erating at a lower speed.
RIDING THE VEHICLE tablished trails and never operate in Trails and Signs unfamiliar territory. Avoid rivers and Trail signs are used to control, direct or lakes. Guy wires, barbed wire fences, regulate the use of snowmobiles on cabled road entrances and other ob- trails.
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RIDING THE VEHICLE In essence, the greatest threat to our Avoid running over young trees, sport, is all around us. Which leaves shrubs, and grasses and don't cut us with one logical choice. When we wood. On flatlands or areas where trail snowmobile, we must always ride re- riding is popular, it's important to ride sponsibly.
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So whether you're driving a high perfor- mance Ski-Doo, a sporty MX Z™ snow- mobile or any other make or model, show you know what you're doing.
However, you MUST since that depends on your personal only use the BRP approved type preferences, your riding style, and how stud for use on these Ski-Doo your suspension is adjusted. snowmobiles. DO NOT EVER use conventional studs as the...
TRACTION ENHANCING PRODUCTS Understeering WARNING In certain conditions, the use of studs To prevent surprises that could on the track could make the snowmo- lead to a loss of control of the bile prone to understeering if the skis snowmobile: are not equipped with more aggressive –...
TRACTION ENHANCING PRODUCTS Effects of Having a Installation of Studs on Studded Track on the BRP Approved Tracks Life of the Snowmobile WARNING The use of traction enhancing products can increase the load and the stress on Never stud a track that has not certain snowmobile components, as been approved for studs.
TRACTION ENHANCING PRODUCTS – Broken studs (studded tracks) WARNING – Bent studs (studded tracks) – See authorized Ski-Doo – Missing studs dealer for current specific stud- – Studs that are torn off the track ding availability and applica- – Missing track guide(s) tions.
If missing or damaged, the decals can be replaced free of charge. See an au- thorized Ski-Doo dealer. NOTE: The following illustrations used in this Operator's Guide are a general representation only. Your model may differ.
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IMPORTANT ON PRODUCT LABELS mmo2010-007-003_h mmo2011-003-004_b ________ ________ SAFETY INFORMATION...
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IMPORTANT ON PRODUCT LABELS mmo2011-003-006_c mmo2014-007-001_a 516005280 LABEL 1 mmo2010-007-004_c DO NOT SIT HERE/ NE PAS SASSEOIR ICI mmo2008-003-006_a LABEL 2 - 1 UP MODELS mmo2008-003-069_f 516005590 LABEL 3 - APPLICABLE MODELS _______ ________ SAFETY INFORMATION...
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IMPORTANT ON PRODUCT LABELS 516005226 LABEL 10 - EUROPEAN MODELS 516005228 LABEL 9 516004568A LABEL 11 _______ ________ SAFETY INFORMATION...
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IMPORTANT ON PRODUCT LABELS 516005511 LABEL 12 mmo2008-003-007 LABEL 15 Always electrically disconnect both fuel injectors prior to testing for ignition spark. Otherwise, fuel vapors may ignite in presence of a spark creating a fire hazard. 5583A 516005583A mmo2008-008-023 LABEL 13 - E-TEC ONLY LABEL 16 - ON BRAKE DISC GUARD (BARE METAL TUNNEL) 516005515...
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IMPORTANT ON PRODUCT LABELS This shock absorber is pressurized. An explosion may occur if heated or punctured. Do not disassemble. mmo2010-003-101_en LABEL 17 - ON SHOCK GAS CHARGED ABSORBERS mmo2013-004-046_a LABEL 18 - ON FUEL INJECTORS - E-TEC MODELS 516005521 LABEL 19 - 600 ACE...
IMPORTANT ON PRODUCT LABELS Compliance Labels mmo2010-007-003_i mmo2011-003-004_c ________ ________ SAFETY INFORMATION...
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IMPORTANT ON PRODUCT LABELS EPA Compliance Label EMISSION CONTROL INFORMATION THIS VEHICLE IS CERTIFIED TO OPERATE ON UNLEADED GASOLINE AND MEETS XXXX U.S. EPA REGULATIONS FOR SNOWMOBILE SI ENGINES. ENGINE FAMILY FAMILLE DE MOTEUR XXXX X.XXXXXX PERMEATION FAMILY XXXXXXXXXXXX FAMILLE DE PERMÉATION XX g/kW-hr HC LIMITE DES ÉMISSIONS XXX g/kW-hr CO...
IMPORTANT ON PRODUCT LABELS SSCC Label Safety standards for snowmobiles have been adopted by the Snowmo- bile Safety and Certification Commit- tee (SSCC) of which BRP is a proud participating member. Assurance that your snowmobile meets these stan- 516005651 dards is easily checked by locating the LABEL 1 - 550F Certification Label on a right vertical portion of the vehicle.
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IMPORTANT ON PRODUCT LABELS OCTANE mmo2013-002-003 LOCATED ON FUEL CAP - ON 550F AND 600 ACE ENGINES (IN COUNTRIES USING PUMP POSTED AKI (RON+MON)/2 OCTANE RATINGS) OCTANE mmo2013-002-002 LOCATED ON FUEL CAP - ON 600 HO ETEC ENGINE (IN COUNTRIES USING PUMP POSTED AKI (RON+MON)/2 OCTANE RATINGS) OCTANE...
CONTROLS, INSTRUMENTS AND EQUIPMENT NOTE: Some features may not apply to your model or could be optional. mmo2010-007-003_e 1-UP mmo2013-007-001_a 2-UP ______________...
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CONTROLS, INSTRUMENTS AND EQUIPMENT mmo2010-007-008_b mmo2011-003-007_a _______________...
CONTROLS, INSTRUMENTS AND EQUIPMENT 2) Throttle Lever Throttle lever is located on the RH side of handlebar. Designed to be thumb activated. When squeezed, it increases the en- gine speed. When released, engine speed returns automatically to idle. mmo2011-003-005_b TYPICAL mmo2008-008-011_b TYPICAL 1.
CONTROLS, INSTRUMENTS AND EQUIPMENT To Engage Parking Brake Apply and hold brake, then lock brake lever using the parking brake lever as shown. mmo2008-008-012_b TYPICAL 1. Brake lever 2. To apply brake 4) Parking Brake Lever Parking brake lever is located on the LH mmo2009-005-006_a side of handlebar.
D.E.S.S. (Digitally Encoded Security The D.E.S.S. of your snowmobile can System) be programmed by your authorized Ski-Doo dealer to accept up to 8 differ- 600 ACE and 600 HO E-TEC Models ent keys. D.E.S.S. stands for Digitally Encoded We recommend the purchase of ad- Security System.
If the switch has been used in an emergency caused by a suspected malfunction, the source of the mal- function should be determined and corrected before restarting engine. See an authorized Ski-Doo dealer for servicing. 7) Ignition Switch (550F) Ignition switch is located on the RH A06H1KA side of gauge support.
CONTROLS, INSTRUMENTS AND EQUIPMENT 9) Multifunction Switch (Sport, LT and Extreme) Multifunction switch is located on the LH side of handlebar. mmo2007-003-003_b TYPICAL 1. Heated grip switch 2. Hot 3. Warm 4. Off Heated Throttle Lever Switch mmo2007-003-003_a 1. Headlights dimmer switch NOTE: On 600 ACE and E-TEC mod- 2.
CONTROLS, INSTRUMENTS AND EQUIPMENT 10) Shift Lever (600 ACE) Use this lever to shift in forward or re- verse. mmo2010-007-006_a 1. Headlights dimmer switch 2. Low beam 3. High beam 12) Electronic Reverse Button (Tundra) The electronic reverse button is lo- mmo2009-005-015_a cated on the LH side of console.
CONTROLS, INSTRUMENTS AND EQUIPMENT mmo2007-009-071_a SEAT BASE 1. Seat latch mmo2010-007-007_a 2. Operator's Guide location 1. Heated grips and throttle lever switch 2. Hot 16) Seat 3. Warm 14) Rewind Starter Handle Seat Removal To remove seat, pull front of seat cush- Auto-rewind type located on right hand ion, firmly push seat forward to unload side of snowmobile.
1. Front bumper NOTE: The gauge is factory preset in Imperial units but it is possible to change it to metric units, contact an authorized Ski-Doo dealer for unit set- tings. 1) Speedometer Measures vehicle speed (in miles per hour or kilometers per hour depending on the setting).
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CONTROLS, INSTRUMENTS AND EQUIPMENT The multifunction display is used to: – Display the WELCOME message on power up – Display the KEY recognition mes- sage – Provide various indications as se- lected by the operator – Activating or changing various func- tions or modes of operation –...
Imperial units but it is possible to Displayed on the digital display. change it to metric units, contact an authorized Ski-Doo dealer for unit set- tings. 1) Speedometer Measures vehicle speed (in miles per hour or kilometers per hour depending on the setting).
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CONTROLS, INSTRUMENTS AND EQUIPMENT The multifunction display is used to: – Display the WELCOME message on power up – Display the KEY recognition mes- sage – Provide various indications as se- lected by the operator – Activating or changing various func- tions or modes of operation –...
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5 minutes vehicle in a safe place then, check oil level. Fill to proper level. If oil level was correct, discontinue use and contact an authorized Ski-Doo dealer. Low fuel level. One (1) bar left in fuel level display. —...
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CONTROLS, INSTRUMENTS AND EQUIPMENT mmo2008-003-013_c mmo2008-003-013_c 1. Odometer mode 1. Trip hour meter (HrTRIP) mode B) Trip Meter “A” or “B” Press and hold the SET (S) button to re- set. Trip meters records distance travelled since it has been reset. Press the SET (S) button to select trip meter (TRIP A/TRIP B) mode.
CONTROLS, INSTRUMENTS AND EQUIPMENT 21) Mountain Strap Tundra Sport and Tundra LT Use the mountain strap to help weight transfer when riding at low speed. WARNING This strap is not for towing, lifting or other purpose than temporary mmo2011-002-100_b use as a grab handle when a lever- HITCH (TONGUE TYPE) age is needed at very low speeds.
CONTROLS, INSTRUMENTS AND EQUIPMENT Secure rod to hitch using hairpin previ- ously removed. mmo2008-003-074_a HITCH NOT IN USE 1. Hitch 2. Support 3. Hairpin mmo2008-003-072_a 24) Spare Drive Belt TYPICAL 1. Hairpin A spare drive belt (not provided with 2. Rod the vehicle) can be stored in the LH NOTICE To avoid damages to the...
CONTROLS, INSTRUMENTS AND EQUIPMENT 25) Drive Belt Guard Drive Belt Guard Removal WARNING NEVER operate engine: – Without shields and belt guard securely installed. – With hood and/or side panels opened or removed. NEVER attempt to make adjust- ments to moving parts while en- mmo2009-003-010_a 1.
CONTROLS, INSTRUMENTS AND EQUIPMENT mmo2008-003-063_a mmo2010-007-015_a 1. Retaining pin 1. Hood front tab 2. Bottom pan slot 26) Hood 2. To secure rear of hood to the con- sole, position the rear hood slots WARNING over the console tabs, then push down.
CONTROLS, INSTRUMENTS AND EQUIPMENT 27) Side Panels WARNING Never operate engine with side panels opened or removed from vehicle. Side Panel Removal 1. Unlatch front, upper and lower rub- ber ties. mmo2010-007-019_a LH SIDE SHOWN 1. Lower front tab 2. Bottom pan slot 2.
FUEL Fuel Requirements MINIMUM FUEL TYPE ENGINE OCTANE NOTICE Always use fresh gaso- RATING line. Gasoline will oxidize; the re- 87 AKI sult is loss of octane, volatile com- 550F (R+M)/2 pounds, and the production of gum 600 ACE 92 RON and varnish deposits which can Fuel with NO damage the fuel system.
FUEL Vehicle Fueling Procedure 4. Insert the spout into the filler neck. 5. Pour fuel slowly so that air can es- WARNING cape from the tank and prevent fuel flow back. Be careful not to spill – Fuel is flammable and explosive fuel.
INJECTION OIL (550F AND 600 HO E-TEC Recommended Injection Oil RECOMMENDED INJECTION OIL XPS SYNTHETIC XPS INJECTION XPS SYNTHETIC BLEND OIL (P/N 293 2-STROKE OIL ENGINES 2-STROKE OIL 600 117) (P/N 293 600 132) (P/N 293 600 100) 550F 600 HO E-TEC NOTICE The engine of this snowmobile has been developed and validated using the recommended BRP XPS™...
It will take approximately two fuel After the break-in period, the vehicle tanks to complete the break-in. should be inspected by an authorized During this period: MAINTE- Ski-Doo dealer. Refer to – The engine performance and behav- NANCE section. ior will not be optimal. Engine –...
BASIC PROCEDURES Engine Starting Procedure Choke Application Procedure (550F) Initial Cold Starting when Temperature is Below -10°C Procedure (14°F) 1. Apply parking brake. NOTE: Do not operate the throttle 2. Recheck throttle control lever oper- lever with the choke lever on. ation.
BASIC PROCEDURES 4. Ensure that the tether cord cap is in- WARNING stalled on the engine cut-off switch Do not wind starting rope around and that the cord is attached to your your hand. Hold rope by the han- clothing eyelet. dle only.
BASIC PROCEDURES WARNING When starting the snowmobile in an emergency situation, using drive pulley, do not reinstall the belt guard and return slowly to have snowmobile repaired. Vehicle Warm-Up Before every ride, vehicle has to be mmo2008-005-009 warmed up as follows. Hook up clip on drive pulley.
BASIC PROCEDURES Shifting in Forward WARNING To engage forward gear, proceed as Make sure tether cord cap and key follows: are removed before standing in front the vehicle, getting close to 1. Bring vehicle to a complete stop. the track or rear suspension com- 2.
BASIC PROCEDURES Shutting Off the Engine Release throttle lever and wait until en- gine has returned to idle speed. Shut off the engine using either ignition switch (key), engine stop switch or by pulling off the tether cord cap from the engine cut-off switch.
-20°C (-4°F). It can be operated at warmer winter temperatures without risk of problems. For temperatures colder than -20°C (-4°F), carburetors must be re-cali- brated. Refer to an authorized Ski-Doo dealer. NOTICE Engine damage will occur if carburetors are not re-calibrated for temperatures below -20°C (-4°F).
SPECIAL OPERATION Towing an Accessory Always use a rigid tow bar to tow an ac- cessory. Any towed accessory should have reflectors on both sides and at the rear. Check local laws for brake light(s) requirements. WARNING Never tow an accessory with a rope.
TUNE YOUR RIDE Snowmobile handling and comfort de- are interrelated. It may be necessary pend upon suspension adjustments. to readjust center spring after adjust- ing front springs for instance. Test run the snowmobile under the same con- WARNING ditions; trail, speed, snow, operator Suspension adjustment could af- riding position, etc.
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TUNE YOUR RIDE Stopper strap length also has an effect miliarity with the various adjustments on center spring travel. as well as snow conditions will dictate the most efficient combination. ACTION RESULT Generally, a longer stopper strap set- ting gives better performance in deep Lighter ski pressure snow on a flat landscape.
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TYPICAL — SC-5 — RH SIDE NOTE: If the specification is unattain- 1. Adjust spring preload able with the original springs, see an authorized Ski-Doo dealer for other Center Spring Preload available springs. Center spring preload has an effect on...
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TUNE YOUR RIDE ACTION RESULT ACTION RESULT Lighter steering More track surface on Increasing the ground More bump absorption preload capability Less extension lift Increasing Better deep snow starts Better reverse capability preload Decreasing especially in deep snow Better deep snow preload performance and More extension lift...
TUNE YOUR RIDE CAM SETTING RESULT CAM SETTING RESULT Allows free Locks the movement of suspension the suspension extension in extension on its line with the Away from stop entire stroke suspension rails Leaning on stop block block Better traction, General use full track contact Good reverse...
VEHICLE TRANSPORTATION Make sure that oil reservoir and fuel tank caps are properly installed. Tilt bed trailers can easily be equipped with a winch mechanism to afford ma- ximum safety in loading. Simple as it may seem, never drive your snowmo- bile onto a tilt bed trailer or any other kind of trailer or vehicle.
BREAK-IN INSPECTION We suggest that after the first 10 hours or 500 km (300 mi) of operation, whichever comes first, your vehicle be inspected by an authorized Ski-Doo dealer. The break-in inspection is very important and must not be neglected.
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BREAK-IN INSPECTION BREAK-IN INSPECTION (600 ACE) Inspect engine seals and gaskets for leaks Change engine oil and filter Inspect exhaust system and check for leaks Check coolant level Inspect fuel lines and connections Inspect throttle cable Inspect drive belt Visually inspect drive pulley Tighten drive pulley retaining screw to specified torque Inspect driven pulley Check driven pulley preload...
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BREAK-IN INSPECTION BREAK-IN INSPECTION (600 HO E-TEC) Inspect exhaust system and check for leaks Check coolant level Inspect fuel lines and connections Inspect throttle cable Inspect drive belt Visually inspect drive pulley Tighten drive pulley retaining screw to specified torque Inspect driven pulley Adjust and align track Change chaincase oil...
MAINTENANCE SCHEDULE (550F) Maintenance is very important for keeping your vehicle in safe operating condition. Proper maintenance is the owner's responsibility. The vehicle should be serviced as per the maintenance schedule. The maintenance schedule does not exempt the pre-ride inspection. WARNING Failure to properly maintain the vehicle according to the maintenance schedule can make it unsafe to operate.
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MAINTENANCE SCHEDULE (550F) EVERY 10 000 KM (6,000 MI) OR 3 YEARS (WHICHEVER COMES FIRST) Replace injection oil filter ______________...
MAINTENANCE SCHEDULE (600 ACE) Maintenance is very important for keeping your vehicle in safe operating condition. Proper maintenance is the owner's responsibility. The vehicle should be serviced as per the maintenance schedule. The maintenance schedule does not exempt the pre-ride inspection. WARNING Failure to properly maintain the vehicle according to the maintenance schedule can make it unsafe to operate.
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MAINTENANCE SCHEDULE (600 ACE) EVERY 10 000 KM (6,000 MI) OR 3 YEARS (WHICHEVER COMES FIRST) Replace spark plugs EVERY 5 YEARS Replace engine coolant ______________...
MAINTENANCE SCHEDULE (600 HO E-TEC) Maintenance is very important for keeping your vehicle in safe operating condition. Proper maintenance is the owner's responsibility. The vehicle should be serviced as per the maintenance schedule. The maintenance schedule does not exempt the pre-ride inspection. WARNING Failure to properly maintain the vehicle according to the maintenance schedule can make it unsafe to operate.
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MAINTENANCE SCHEDULE (600 HO E-TEC) EVERY 10 000 KM (6,000 MI) OR 3 YEARS (WHICHEVER COMES FIRST) Replace spark plugs Inspect oil injection pump strainer and clean if needed EVERY 5 YEARS Replace engine coolant Replace in-line fuel filter ______________...
If not, see your authorized Ski-Doo dealer. Other important items in the mainte- nance schedule that are more difficult and require special tools are best per- formed by your authorized Ski-Doo mmo2010-007-012_a dealer. 1. Air filter NOTICE...
BRP limited warranty. to an authorized Ski-Doo dealer. If the recommended oil is not available, use SAE 0W40 synthetic-based oil that meets or exceeds the requirements...
MAINTENANCE PROCEDURES Spark Plugs (550F) 5. Completely insert dipstick in the filler tube. Spare Spark Plug Storage 6. Remove dipstick and check the oil level. Oil level should be be- A space is provided in the tool kit to tween the MIN. and MAX. marks keep spare spark plugs dry and pre- as shown, add if necessary.
1/10 turn for a used spark plug. 5. Connect spark plug wires. Spark Plugs (600 ACE and 600 HO E-TEC) Spark plugs inspection or replacement must be done by an authorized Ski-Doo dealer. mmo2010-009-001_a 1. Opening Engine Stopper 2. Feeler gauge (600 HO E-TEC) 5.
MAINTENANCE PROCEDURES NOTICE Brake fluid can damage painted and plastic parts. Handle with care. Rinse thoroughly in case of spillage. Brake Fluid Level Verification Place vehicle on a level surface. Check brake fluid (DOT 4) in reservoir for proper level. Add fluid (DOT 4) as mmo2010-009-002_a required.
MAINTENANCE PROCEDURES Chaincase Oil Remove metal particles from magnetic check plug. Recommended Chaincase Oil Models with Mechanical Reverse RECOMMENDED CHAINCASE OIL XPS SYNTHETIC CHAINCASE OIL (P/N 413 803 300) NOTICE The chaincase of this snowmobile has been developed and validated using the XPS™ Syn- thetic chaincase oil.
MAINTENANCE PROCEDURES TORQUE 6 N•m ± 1 N•m Check plug (53 lbf•in ± 9 lbf•in) Reinstall the filler cap. Drive Chain Drive Chain Adjustment CONTROLS, INSTRU- 1. Refer to mmr2010-010-003_a MENTS AND EQUIPMENT subsec- TYPICAL - 550F (FROM FRONT OF VEHICLE) tion and remove: 1.
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MAINTENANCE PROCEDURES mmo2011-003-012_a 1. Bottom front retaining screws mmr2010-010-005_a 5. Detach the tab retaining the front of TYPICAL RH bottom pan. 1. Aft muffler retaining spring 2. Front muffler retaining spring 8. Remove the muffler. 9. Unscrew tensioner lock nut several turns.
Contact an au- with arrows in the direction of rotation. thorized Ski-Doo dealer. Drive Belt Replacement Drive Belt Removal 1. Remove tether cord cap from en- gine cut-off switch.
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MAINTENANCE PROCEDURES 550F and 600 ACE Drive Belt Height Adjustment The drive belt height must be checked Repeat step 4 until the drive belt is every time a new belt is installed. flush with driven pulley edge. To adjust the drive belt height, proceed as follows: 1.
MAINTENANCE PROCEDURES Drive Pulley Drive Pulley Adjustment 600 HO E-TEC Models WARNING Remove the tether cord cap and key before performing any adjust- ment. Vehicle must be parked in a safe place, away from the trail. mmo2012-004-903_a The drive pulley is factory calibrated to TYPICAL 1.
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Calibration screws initially set at posi- generated by the high rotational tion 4 and changed to position 6 will speed. increase maximum engine RPM by See your Ski-Doo dealer to main- 400 RPM. tain or service the drive pulley. Im- proper servicing or maintenance Procedure...
Track Tension Verification inserts or guides are noted; contact an NOTE: Ride the snowmobile in snow authorized Ski-Doo dealer. about 15 to 20 minutes prior to adjust- Snowmobiles Equipped with ing track tension.
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MAINTENANCE PROCEDURES mmr2009-133-003_b mmr2009-133-003_a DEFLECTION SETTING LOAD READING 1. Bottom O-ring set to specification 1. Upper O-ring 5. Place upper O-ring to 0 kgf (0 lbf). 9. Load reading must be as per the fol- lowing table. 6. Position the tensiometer on track, halfway between front and rear idler TRACK ADJUSTMENT wheels.
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Do not attempt to lift the rear 5. If correct tension is unattainable, of vehicle if it is above your limits. contact authorized Ski-Doo 2. Start engine and accelerate slightly dealer. so that track slowly turns. This must 6. Retighten retaining bolts to specifi- be done in a short period of time (15 cation..
MAINTENANCE PROCEDURES 4. To correct track alignment: 4.1 Stop engine. 4.2 Remove tether cord and key. WARNING Remove tether cord cap and key before performing any maintenance or adjustment, unless otherwise specified. mmo2008-003-047_b Vehicle must be parked in TYPICAL 1. Retighten to 48 N•m ± 6 N•m a safe place, away from the (35 lbf•ft ±...
2. Steering arm Skis Wear and Condition of Skis and Runners Check the condition of the skis and ski runner carbides. If worn, contact an authorized Ski-Doo dealer. mmo2010-007-026_a WARNING SC-5U 1. Grease fittings Excessively worn skis and/or ski runners will adversely affect snow- Steering and Front Suspension mobile control.
Do not use a higher rated fuse. the chaincase. WARNING If fuse has burnt out, source of mal- function should be determined and corrected before restarting. See an authorized Ski-Doo dealer for servicing. Fuse Location 550F The main fuse is located on the oil mmo2011-003-008_a reservoir.
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MAINTENANCE PROCEDURES Headlights Bulb Replacement NOTICE Never touch glass portion of an halogen bulb with bare fingers, it shortens its operating life. If glass is touched, clean it with isopropyl al- cohol which will not leave a film on the bulb. mmo2007-009-022_a 1.
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MAINTENANCE PROCEDURES mmo2007-009-023_a mmr2008-039-006_a TYPICAL 1. Knobs 1. Taillight housing retaining pins 2. Retaining grommets 3. Light wire harness Taillight Bulb Replacement 1. Remove taillight housing by care- 2. Rotate bulb socket counterclock- fully pulling on lens at both ends wise to remove it from taillight hous- using an equal force.
VEHICLE CARE Post-Operation Care Wax painted portion of the vehicle for better protection. Remove snow and ice from rear sus- pension, track, front suspension, NOTE: Apply wax on glossy finish steering mechanism and skis. only. WARNING Make sure tether cord cap and key are removed before standing in front the vehicle, getting close to the track or rear suspension com-...
STORAGE Lift rear of vehicle until track is clear WARNING of the ground. Install on a wide-base Have an authorized Ski-Doo dealer snowmobile mechanical stand with a inspect fuel and oil systems in- rear deflector panel. MAINTE- tegrity as specified in...
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STORAGE 4. Remove the primary air intake si- lencer as follows: 4.1 Remove LH side panel. Re- CONTROLS, INSTRU- fer to MENTS AND EQUIPMENT section. 4.2 Remove drive belt guard. Re- CONTROLS, INSTRU- fer to MENTS AND EQUIPMENT section. 4.3 Lift tab on rear section of con- mmr2008-010-003_a nector tube.
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STORAGE 3. Push the SET (S) button repeati- tively until odometer is displayed (total milieage). mmr2009-004-004 Do not touch anything during engine lu- brication cycle. The engine will increase its RPM to ap- mmr2009-004-002 proximately 1600, then the oil pump NOTE: The storage mode does not will "fog with oil"...
PRESEASON PREPARATION PRESEASON PREPARATION (550F) Inspect engine rubber mounts Check exhaust system condition and check for leaks Inspect crankshaft PTO seal Inspect fuel lines and connections Clean, inspect and adjust carburetors Adjust oil injection pump Inspect throttle cable Replace spark plugs after starting the engine with the old spark plugs to burn the excess of storage oil Inspect drive belt Clean and visually inspect drive pulley...
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PRESEASON PREPARATION PRESEASON PREPARATION (600 ACE AND 600 HO E-TEC) Inspect engine rubber mounts (600 HO E-TEC) Visually inspect engine seals and gaskets and check for leaks (600 ACE) Change engine oil and filter (600 ACE) Check exhaust system condition and check for leaks Check coolant density Inspect crankshaft PTO seal (600 HO E-TEC) Inspect fuel lines and connections...
These numbers are required by the authorized Ski-Doo dealer to complete warranty claims properly. No warranty will be allowed by BRP if the engine identification number or vehicle iden- tification number (VIN) is removed or mutilated in any way.
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VEHICLE IDENTIFICATION mmo2007-002-007_a 600 HO E-TEC ENGINE 1. Engine identification number mmo2011-003-003_a 600 ACE ENGINE 1. Engine identification number ______________...
The EC-Declaration of Conformity does not appear in this version of the Operator's Guide. Please refer to the printed version that was delivered with your vehicle. ddd2009-001...
For more detailed informa- When performing service on a certi- tion on this subject, you may contact fied Ski-Doo snowmobiles that carry the following locations: an emissions control information label, adjustments must be kept within pub- MAIL: lished factory specifications.
SPECIFICATIONS 550F MODELS MODEL 550F ENGINE Engine type Rotax ® 552, fan-cooled (axial fan), cylinder reed porting Cylinders Displacement 553.4 cm³ (33.8 in³) Bore 76 mm (3 in) Stroke 61 mm (2.4 in) Maximum horsepower RPM 6800 RPM Carburetion 2 x VM-30 Exhaust system Single tuned pipe, baffle muffler Injection oil...
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SPECIFICATIONS MODEL 550F DRIVE SYSTEM (cont'd) Tundra Sport 31.8 mm (1.25 in) Track profile height Tundra LT 38 mm (1.5 in) Tundra Sport 30 mm to 35 mm (1-3/16 in to 1-3/8 in) Deflection Track tension Tundra LT 40 mm to 45 mm (1-1/2 in to 1-9/16 in) Force 7.3 kg (16 lb) Equal distance between edges of track guides...
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SPECIFICATIONS MODEL 550F WEIGHT AND DIMENSIONS Tundra Sport 210 kg (463 lb) Dry weight Tundra LT 219 kg (483 lb) Tundra Sport 306.9 cm (120.8 in) Vehicle overall length Tundra LT 332.9 cm (131.1 in) Vehicle overall width 100.2 cm (39.4 in) Ski stance 81.3 cm (32 in) Tundra Sport...
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SPECIFICATIONS 600 ACE MODELS MODEL 600 ACE ENGINE Engine type Rotax 602, liquid cooled, 4-stroke, D.O.H.C., dry sump. Cylinders Displacement 600 cm³ (36.6 in³) Bore 74 mm (2.91 in) Stroke 69.7 mm (2.74 in) Maximum horsepower RPM 7250 RPM Fuel injection system Multi point EFI, 46 mm throttle body Exhaust system Double front pipe, baffle muffler...
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SPECIFICATIONS MODEL 600 ACE DRIVE SYSTEM (cont'd) Tundra LT 392.3 cm (154 in) Track nominal length Tundra Sport 345.6 cm (137 in) Tundra LT 38 mm (1.5 in) Track profile height Tundra Sport 31.8 mm (1.25 in) Tundra Sport 30 mm to 35 mm (1-3/16 in to 1-3/8 in) Deflection Track tension Tundra LT...
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SPECIFICATIONS MODEL 600 ACE ELECTRICAL SYSTEM Lightning system output 650 watts @ 6000 RPM Headlights bulb HI/LOW beam 2 x 60/55 watts (H-4) Taillight bulb 5/21 Type NGK MR7BI Spark plug .8 mm (.031 in) F1: Main 30 A F2: Start button, relays F3: Fuel pump, 10 A starter solenoid...
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SPECIFICATIONS 600 HO E-TEC MODELS MODEL 600 HO E-TEC ENGINE Engine type Rotax ® 593, liquid cooled w/reed valve, 3D-RAVE Cylinders Displacement 594.4 cm³ (36.3 in³) Bore 72 mm (2.8 in) Stroke 73 mm (2.9 in) Maximum horsepower RPM 8100 RPM Fuel injection system E-TEC direct injection Exhaust system...
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SPECIFICATIONS MODEL 600 HO E-TEC DRIVE SYSTEM (cont'd) Track profile height 57.2 mm (2.25 in) Deflection 40 mm to 45 mm (1-1/2 in to 1-9/16 in) Track tension Force 7.3 kg (16 lb) Equal distance between edges of track guides Track alignment and slider shoes BRAKE SYSTEM...
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– If the drive belt has lost more than 3 mm (1/8 in) of its original width, it will af- fect vehicle performance. – Replace drive belt. 5. Incorrect track adjustment. – See MAINTENANCE PROCEDURES and/or an authorized Ski-Doo dealer for proper alignment and tension adjustments. ______________...
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– Clean/verify spark plug gap and identification number. Replace if required. 2. Too much oil supplied to engine. – Improper oil pump adjustment, refer to an authorized Ski-Doo dealer. 3. Water in fuel. – Drain fuel system and refill with fresh fuel.
– Replace drive belt. 3. Incorrect track adjustment. – See MAINTENANCE INFORMATION and/or an authorized Ski-Doo dealer for proper alignment and tension adjustments. ENGINE SPEED IS LIMITED TO 3000 RPM 1. Defective brake switch or vehicle operated with brake lever activated for a prolonged period.
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PRESS START TO GO 1. Engine management system has detected a sensor problem. – Press and hold the start button in order to move vehicle. Contact an autho- rized Ski-Doo dealer. HEATED GRIPS/THUMB WARMERS ARE NOT WORKING 1. Engine RPM is too low.
– Check fuel tank level, add fuel if necessary. 2. System voltage too low. – Contact an authorized Ski-Doo dealer. ENGINE RPM DOES NOT REACH CLUTCH ENGAGEMENT POINT 1. D.E.S.S. did not read D.E.S.S. key code in the tether cord cap. D.E.S.S. pilot lamp blinks (slow short beeps/repetitive).
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– If the drive belt has lost more than 3 mm (1/8 in) of its original width, it will af- fect vehicle performance. – Replace drive belt. 6. Incorrect track adjustment. – See MAINTENANCE and/or an authorized SKI-DOO dealer for proper align- ment and tension adjustments. 7. R.A.V.E. valves problem. – Contact an authorized Ski-Doo dealer.
MONITORING SYSTEM (600 ACE AND 600 HO E-TEC) Pilot Lamps, Messages and Beeper Codes Gauge pilot lamp(s) will inform you if an anomaly occurs or to inform you of a particular condition. mmo2008-003-024_a TYPICAL — PILOT LAMPS Pilot lamp can flash alone or in combi- nation with another lamp.
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MAINTENANCE cool down. Check coolant level, refer to If coolant level is correct and overheating persists, contact 4 short beeps an authorized Ski-Doo dealer. Do not run the engine if every 30 condition persists. seconds Reduce speed or stop engine. Let engine cool down and restart.
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MONITORING SYSTEM (600 ACE AND 600 HO E-TEC) PILOT LAMP(S) BEEPER DESCRIPTION 2 short beeps Good key, vehicle ready to operate. 2 short beeps, Unable to read key (bad connection). Make sure the key is repeating clean and correctly snapped on post. DESS slowly Short beeps...
Except if otherwise specified, all genuine Ski-Doo parts and accessories, installed by an authorized BRP dealer (as hereinafter defined) at the time of delivery of the 2014 Ski-Doo snowmobile, carry the same warranty as that of the snowmobile. 2) LIMITATIONS OF LIABILITY...
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This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2014 Ski-Doo snowmobile must be purchased as new and unused by its first owner from a BRP dealer authorized to distribute Ski-Doo snowmobiles in the country in which the sale occurred (“BRP dealer”);...
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– The 2014 Ski-Doo snowmobile must be purchased in the country in which the purchaser resides; and – Routine maintenance outlined in the Operator’s Guide must be timely per- formed in order to maintain warranty coverage. BRP reserves the right to make warranty coverage contingent upon proof of proper maintenance.
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9) CONSUMER ASSISTANCE In the event of a controversy or a dispute in connection with this limited warranty, BRP suggests that you try to resolve the issue at the dealership level. We recom- mend discussing the issue with the authorized dealer's service manager or owner. If the issue has not yet been resolved, please submit your complaint in writing or call the appropriate number below: In Canada...
All genuine Ski-Doo parts and accessories, installed by an authorized Ski-Doo Distributor/Dealer at the time of delivery of the 2014 Ski-Doo snowmobile, carry the same warranty as that of the snowmobile.
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Ski-Doo Distributor/Dealer; – Damage caused by abuse, abnormal use, neglect, racing or operation of the product on surfaces other than snow, or operation of the product in a manner inconsistent with the recommended operation described in the Operator’s...
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This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2014 Ski-Doo snowmobile must be purchased as new and unused by its first owner from a Ski-Doo Distributor/Dealer authorized to distribute Ski-Doo snowmobiles in the country in which the sale occurred;...
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1. In the event of a controversy or a dispute in connection with this limited war- ranty, BRP suggests that you try to resolve the issue at the Ski-Doo Distributor/ Dealer level. We recommend discussing the issue with the authorized Ski-Doo Distributor/Dealer's service manager or owner.
All genuine Ski-Doo parts and accessories, installed by an authorized Ski-Doo Distributor/Dealer (at the time of delivery of the 2014 Ski-Doo snowmobile, carry the same warranty as that of the snowmobile. This limited warranty will become null and void if: (1) the snowmobile was used for racing or any other competitive activity, at any point, even by a previous owner;...
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This warranty coverage is available only if each of the following conditions has been fulfilled: – The 2014 Ski-Doo snowmobile must be purchased as new and unused by its first owner from a Ski-Doo Distributor/Dealer authorized to distribute Ski-Doo products in the country in which the sale occurred;...
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– The product must have undergone proper registration by an authorized Ski-Doo Distributor/Dealer; – The 2014 Ski-Doo snowmobile must be purchased within the EEA by an EEA resident, in the CIS for residents of the countries comprised in such area and in Turkey for residents of Turkey;...
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1. In the event of a controversy or a dispute in connection with this limited war- ranty, BRP suggests that you try to resolve the issue at the Ski-Doo Distributor/ Dealer level. We recommend discussing the issue with the authorized Ski-Doo Distributor/Dealer's service manager or owner.
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ADDITIONAL TERMS AND CONDITIONS FOR FRANCE ONLY The following terms and conditions are applicable to products sold in France only: The seller shall deliver goods that are complying with the contract and shall be responsible for defects existing upon delivery. The seller shall also be responsible for defects resulting from packaging, assembling instructions or the installation when it is its responsibility per the contract or if accomplished under its responsibility.
PRIVACY INFORMATION BRP wishes to inform you that your coordinates will be used for safety and war- ranty related purposes. Furthermore, BRP and its affiliates may use its customer list to distribute marketing and promotional information about BRP and related products.
It is the owner’s responsibility to notify BRP. STOLEN UNITS: If your personal snowmobile is stolen, you should notify BRP or an authorized Ski-Doo dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.
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