PIONEER Service Manual. A subscription to, or additional copies Also test with plug reversed of, PIONEER Ser vice Manual may be obtained at a (Using AC adapter Earth nominal charge from PIONEER. plug as required)
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http://www.xiaoyu163.com [Important Check Points for Good Servicing] 3 7 63 1515 0 In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures. 1. Product safety Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.
http://www.xiaoyu163.com 2. EXPLODED VIEWS AND PARTS LIST 3 7 63 1515 0 NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
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http://www.xiaoyu163.com PACKING SECTION PARTS LIST Mark No. Description Part No. 3 7 63 1515 0 > Power Cord ADG7021 FM Antenna ADH7030 • • • • • • AM Loop Antenna ATB7013 NSP 5 Dry Cell Batteries(R6/AA) VEM1031 Video Cable XDE3046 NSP 7 Warranty Card...
http://www.xiaoyu163.com 2.3 05 LOADER ASSY 3 7 63 1515 0 Pickup leneses Refer to Note : Cleaning liquid "2.4 Traverse Mechanism Assy-S". GEM1004 Refer to Cleaning paper " Application of Lubricant". GED-008 To DVDM CN101 (Pickup) To DVDM CN104 (Stepping Motor) Daifree GEM1036 To DVDM CN102 (Spindle Motor)
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http://www.xiaoyu163.com Application of Lubricant 3 7 63 1515 0 Lubricating Oil GYA1001 Around the shaft No. 11 Loading Base Lubricating Oil GYA1001 Lubricating Oil Lubricating Oil GYA1001 GYA1001 No. 13 Lubricating Oil Inner side of a ditch Inner side of a ditch Drive Cam GYA1001 L 13942296513...
http://www.xiaoyu163.com 2.4 Traverse Mechanism Assy-S 3 7 63 1515 0 Pickup leneses Note : Cleaning liquid Refer to GEM1004 Cleaning paper " Application of Lubricant". GED-008 Note : When part #2 is replaced, part #13 also need to be replaced at the same time. Silicone Adhesive To DVDM CN102 (Spindle Motor)
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http://www.xiaoyu163.com Traverse Mechanism Assy-S PARTS LIST Mark No. Description Part No. 3 7 63 1515 0 > 05SD Pickup Assy-S OXX8014 Spindle Motor N200 DXM1197 Guide Shaft VK1 DLA1940 Sub Guide Shaft VK1 DLA1941 NSP 5 Joint VK1B DNK4272 Joint Spring VK1 DBK1235 Stepping Motor VK1 DXM1201...
http://www.xiaoyu163.com 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM 3 7 63 1515 0 CN5901 CN5601 FUNCTION ASSY PCON IC5901 V5901 PT6315 DC DET Display Driver SYSTEM µ-com JA5901 IC5501 MUTE PDC124B FL DC +/- RESET -25.5V X201 DVD MAIN ASSY SCLK LRCK MCLK...
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http://www.xiaoyu163.com 3 7 63 1515 0 FRONT L DAMP ASSY PCON HP AMP MODULATER FRONT R DC DET IC3901 NJM4565M IC3101 TAS5508APAG CENTER MUTE DRIVER RESET IC3201 PWMA P • frequency IC3301 PWMA M WOOFER IC3401 contorol HP SEL VALID TAS5122DCA REAR L •...
http://www.xiaoyu163.com 3.2 LOAB ASSY and OVERALL WIRING CONNECTION DIAGRAM 3 7 63 1515 0 STBY µ-COM DOWNLOAD FM/AM TUNER UNIT (AXX7172) CN5701 ( 1/4- 4/4) DVD MAIN ASSY 52045-1145 52045-1145 (AWM8004) No schematic Diagram POWER SUPPLY UNIT (AWR7022) L 13942296513 CN1001 B13B-PH-K-S B13B-PH-K-S...
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http://www.xiaoyu163.com 3 7 63 1515 0 STBY for DOWNLOAD CN204 B4B-PH-K-S ÷ When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". ÷ The > mark found on some component parts indicates the importance of the safety factor of the part.
http://www.xiaoyu163.com 4. PCB CONNECTION DIAGRAM 3 7 63 1515 0 NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for diagrams. several destinations. 2.
http://www.xiaoyu163.com 4.2 DVD MAIN ASSY 3 7 63 1515 0 SIDE A DVD MAIN ASSY SPINDLE MOTOR STEPPING MOTOR CN102 CN104 CN1001 L 13942296513 CN5601 CN5901 u163 XV-DV350 http://www.xiaoyu163.com...
http://www.xiaoyu163.com 4.3 DAMP ASSY 3 7 63 1515 0 SIDE A SIDE A DAMP ASSY CN3201 Q3131 IC3191 Q3132 IC3171 IC3401 IC3101 IC3301 L 13942296513 IC3201 IC3181 IC3182 Q3604 Q3901 Q3603 Q3601 IC3901 Q3602 IC3601 (ANP7531-C) CN3101 CN3102 u163 CN3001 CN3002 XV-DV350 http://www.xiaoyu163.com...
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http://www.xiaoyu163.com 3 7 63 1515 0 SIDE B SIDE B DAMP ASSY CN3201 L 13942296513 (ANP7531-C) CN3102 CN3101 u163 XV-DV350 http://www.xiaoyu163.com...
http://www.xiaoyu163.com 4.4 FUNCTION ASSY 3 7 63 1515 0 SIDE A SIDE A FUNCTION ASSY L 13942296513 (ANP7532-B) IC5902 u163 XV-DV350 http://www.xiaoyu163.com...
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http://www.xiaoyu163.com 3 7 63 1515 0 SIDE B SIDE B FUNCTION ASSY Q5901 Q5902 L 13942296513 Q5973 Q5971 Q5974 (ANP7532-B) u163 XV-DV350 http://www.xiaoyu163.com...
http://www.xiaoyu163.com 4.5 POWER SUPPLY UNIT 3 7 63 1515 0 SIDE A SIDE A POWER SUPPLY UNIT L 13942296513 u163 Q601 Q301 IC452 IC405 IC201 Q501 IC451 IC403 IC101 XV-DV350 http://www.xiaoyu163.com...
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http://www.xiaoyu163.com 3 7 63 1515 0 SIDE B SIDE B POWER SUPPLY UNIT L 13942296513 u163 Q201 Q204 Q111 Q21 Q2 Q802 Q502 Q202 Q112 Q251 Q303 Q901 Q503 Q203 Q902 Q302 Q801 XV-DV350 http://www.xiaoyu163.com...
http://www.xiaoyu163.com 5. PCB PARTS LIST 3 7 63 1515 0 NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
http://www.xiaoyu163.com 6.3 NECESSARY ADJUSTMENT POINTS 3 7 63 1515 0 When Adjustment Points Exchange Parts of Mechanism ∗ After adjustment, screw locks Mechanical ~, Ÿ Exchange the 05SD Pickup Assy point with the Screw tight. Electric point Mechanical Exchange the Traverse Mechanism point Assy-S Electric...
http://www.xiaoyu163.com 6.4 TEST MODE 3 7 63 1515 0 POWER ON POWER DISC SET <TRAY OPEN> <TRAY CLOSE> OPEN/CLOSE OPEN/CLOSE DVD disc (Player) (Player) L 13942296513 TEST MODE: PLAY CHECK An address is displayed DVD, CD <PLAY> TEST Press the play key ) of the normal remote control unit.
http://www.xiaoyu163.com 6.5 MECHANISM ADJUSTMENT 3 7 63 1515 0 Tangential and Radial Height Coarse Adjustment START 05SD Pickup Assy • Remove the 05SD Pickup Assy from the Traverse Mechanism Assy-S. • Remove the joint and the joint spring of the 05SD Pickup Assy. Note: Joint Before removing the flexible cable for the...
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http://www.xiaoyu163.com 3 7 63 1515 0 DVD Error Rate Adjustment • Play the DVD test disc at inner track Notes: • Use disc: GGV1025 (around #30000) START Traverse Mechanism • Play the DVD test disc Assy-S Traverse Mechanism at inner track Adjust the radial adjustment Assy-S •...
http://www.xiaoyu163.com 7. GENERAL INFORMATION 7.1 DIAGNOSIS 3 7 63 1515 0 7.1.1 TEST MODE Test Mode Functional Specification 1 Test mode entry In the power ON state, press the [ESC] (A8-5F) key and [TEST] (A8-5E) key in order of the Test mode remote control unit. •...
http://www.xiaoyu163.com 7.1.2 DISPLAY SPECIFICATION OF THE TEST MODE 3 7 63 1515 0 Character in bold : Item name : Information display 0 Disc sensing [DSC – ∗ ∗ ∗] 1 Address indication The address being traced is displayed in number. The type of discs loaded is displayed.
http://www.xiaoyu163.com 7.1.3 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY 3 7 63 1515 0 Only during normal playback, the following shortcut keys can be assigned by pressing a required key after pressing the ESC key of the remote control unit. To quit, press the ESC key Remote Control Remote Command Contents...
http://www.xiaoyu163.com 7.1.4 SPECIFICATION OF MODEL INFORMATION DISPLAY 3 7 63 1515 0 To display model information : Press the ESC key then the CHAP key. To close the model information display : Press the ESC key. • Display contents Don't care. Character in bold : Item name : Information display 1 Destination indication...
http://www.xiaoyu163.com 7.1.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE 3 7 63 1515 0 • Display during Service Mode To enter Service Mode, press the CHP/TIM key while holding the ESC key pressed. To quit, press the ESC key. Service mode display 1 ID Address 2 Error rate (always displayed), in exponential notation ERROR RATE : ∗...
http://www.xiaoyu163.com 7.1.6 SERVICE TEST MODE 3 7 63 1515 0 1. Conditions During Service Test Mode • During Service Test mode, the unit will not be shut down for an emergency even if one of the failures mentioned below occurs. •...
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http://www.xiaoyu163.com 3 7 63 1515 0 6. Failures • Depending on the types of errors, one of the following error messages will be displayed when the unit is turned on: P R T C T A protection circuit was activated: 1.
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http://www.xiaoyu163.com 3 7 63 1515 0 How to release the Tray Lock Problem "TRAYLOCK" Press the OPEN/CLOSE key. The indication flashes. Remedy Hold the OPEN/CLOSE key pressed for 8 seconds or more until "LOCK Off" is displayed. Then the tray can be opened/closed, using the OPEN/CLOSE key.
http://www.xiaoyu163.com 7.1.7 METHOD FOR DIAGNOSING DEGRADATION OF THE LDs ON THE PICKUP ASSY 3 7 63 1515 0 Case when this diagnosis is required : When playback of any disc, including a test disc (DVD: GGV1025, CD: STD-905), won't play or doesn't play How to diagnose In the case mentioned above, degradation of the laser diodes (LDs) mounted on the 05SD Pickup Assy is suspected.
http://www.xiaoyu163.com 7.1.8 DVD TROUBLE SHOOTING 3 7 63 1515 0 Symptoms Diagnosis Contents Possible Defective Points The power is not turned on. Are wires of output connector (POWER SUPPLY Unit) and CN1001 Connector / cable (W51 DVDMAIN Assy) disconnected or damaged ? Check that the following voltage is output : POWER SUPPLY Unit Q1202-collector on the W51 DVDMAIN Assy: 3.3V...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symptoms Diagnosis Contents Possible Defective Points Does the voltage of CN104-pin 3 and pin 5 on the W51 DVDMAIN Assy change normally ? LOAB Assy Pin 3 (SW2(TRIN)): Tray is fully closed: "L" Tray SW (S101) Pin 5 (SW1(TROUT)): Tray is fully opened: "L"...
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http://www.xiaoyu163.com 3 7 63 1515 0 Symptoms that may occur when any of the following ICs is in failure Symptoms EEP ROM User's data cannot be stored in memory. (W51 DVDMAIN Assy : IC204) The ID number is lost. Flash ROM The power cannot be turned on.
http://www.xiaoyu163.com 7.1.9 ID NUMBER AND ID DATA SETTING 3 7 63 1515 0 Caution: For the DVD players compatible with DVD-RW, for playback of a DVD-RW disc (CPRM), it is necessary that an individual ID number and ID data are set for each player. If the ID number and ID data be not properly set in the manner described below, future operations cannot be guaranteed.
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http://www.xiaoyu163.com 3 7 63 1515 0 ID Number Confirmation Mode To enter ID Number Confirmation Mode after the ID number and • Indication of an ID number already set the ID data are set, press the ESC key then the STEREO key. An ID number already set is displayed in the following cases: 1) When the ESC key then the CLEAR key are pressed, user The ID number already set is displayed.
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http://www.xiaoyu163.com 3 7 63 1515 0 ID DATA Input Mode To enter ID DATA Input Mode, with the ID number set, press the When writing of the data read from the disc to flash ROM is ESC key then the STEREO key. completed, "Rom Write OK!"...
http://www.xiaoyu163.com 7.1.10 POWER ON SEQUENCE 3 7 63 1515 0 STANDBY → ON Canceling muting • The time required to cancel muting varies depending on the acoustic-field setting. It takes longer to cancel muting if SFC or the channel level has been set. •...
http://www.xiaoyu163.com 7.1.12 SPECIFICATIONS FOR THE PROTECTION CIRCUITS FOR THE DIGITAL AMPLIFIER 3 7 63 1515 0 The protection circuits for the Digital Amplifier are activated, following the specifications shown below. The error indication on the FL display shows the reason a protection circuit was activated. Upon diagnosis of the Digital Amplifier, refer to the specifications for the protection circuits here and the overview of the Digital Amplifier circuitry.
http://www.xiaoyu163.com 7.1.13 DISASSEMBLY 3 7 63 1515 0 Note 1: Do NOT look directly into the pickup lens. The laser beam may cause eye injury. Note 2: Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common.
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http://www.xiaoyu163.com 3 7 63 1515 0 Front panel section Front panel section Remove the eight hooks. Remove the front panel section. ×2 ×2 Removing the Traverse Mechanism Assy-S and 05SD Pickup Assy-S 05 LOADER Assy Short-circuit point by soldering. Rear view L 13942296513 05SD Pickup Assy-S Note: After replacement, connect the flexible cable,...
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http://www.xiaoyu163.com 3 7 63 1515 0 Bridge 04, Tray Remove the one screw. Remove the bridge 04. Pull out the tray, then remove it by pressing the hook. Hook Bridge 04 L 13942296513 Tray Note when reinserting the tray When reinserting the tray, first align the triangle Drive cam printed on the loading base and the pin of the drive cam, then insert the tray.
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http://www.xiaoyu163.com 3 7 63 1515 0 Traverse Mechanism Assy-S Flexible cable Dislodge the two flexible cables from their factory for the spindle motor placement. Front Side Flexible cable for the pickup L 13942296513 Bottom view Unhook the four hooks. Traverse Mechanism Assy-S Remove the Traverse Mechanism Assy-S ×...
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http://www.xiaoyu163.com 3 7 63 1515 0 05SD Pickup Assy-S Note: The 05SD Pickup Assy can be removed without removing the TTraverse Mechanism Assy-S.(shown as Step π.) 05SD Pickup Assy-S Front Side Disconnect the flexible cable for the pickup. Flexible cable for the pickup L 13942296513 Bottom view Remove the two adjustment screws.
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http://www.xiaoyu163.com 3 7 63 1515 0 Remove the one screw. 05SD Pickup Assy Note: The screw is secured with the silicone adhesive. Make sure to apply the silicone adhesive after reattaching the screw. Joint VK1B Joint spring VK1 Silicone Adhesive GEM1037 Arrangement of the flexible cable for the spindle motor L 13942296513...
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http://www.xiaoyu163.com 3 7 63 1515 0 Arrangement of the flexible cable for the pickup : Conductive surface Note: Be sure to move the 05SD Pickup Assy to the innermost perimeter. Hook the part folded in Step 1 to the hook. Fold the flexible cable for the pickup with the backing outward in the illustration below.
http://www.xiaoyu163.com 7.2 PARTS 7.2.1 IC 3 7 63 1515 0 • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. • List of IC PDC124B, BD7995EFS, MT1389FE/C2-L, TAS5122DCA, AK5357ET, TAS5508APAG, PT6315, S-93C46BD01-J8T1 PDC124B (W51 DVDMAIN ASSY : IC5501) •...
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http://www.xiaoyu163.com 3 7 63 1515 0 Mark Pin Name Pin Function STEST Set TESTMODE for Service UTEST Set UNITCHECK for checker EEP_CS SI2P0/SO2 EEP_DO SI2P1/SI2/SB2 EEP_DI SI2P2/SCK2 EEP_SK SI2P3/SCK20 TXCE Chip enable for tuner LSI PWM1 PWM0 − VDD2 VDD2 Power supply −...
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http://www.xiaoyu163.com 3 7 63 1515 0 Mark Pin Name Pin Function PB6/D6 PB5/D5 PB4/D4 PB3/D3 PWRCONT2 Power control for SMPS PB2/D2 PB1/D1 PB0/D0 − Ground VSS3 VSS3 − VDD3 VDD3 Power supply − PC7/A7 FLASHE/D for FLASH writing / On board debugger −...
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http://www.xiaoyu163.com 3 7 63 1515 0 BD7995EFS (W51 DVDMAIN ASSY : IC101) • Video Driver Block Diagram HALL STBY/ BIAS BRAKE CONTROL 3-phase MATRIX REVERSE COMP DETECT Current Polarity LIMIT Current COMP 47kΩ LIMIT 94kΩ LIMIT 47kΩ 94kΩ 47kΩ 94kΩ LEVEL LEVEL LEVEL...
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http://www.xiaoyu163.com 3 7 63 1515 0 Block Diagram Debug Amplifier CVBS, Y/C 108 MHz Video Port Module Component Video TV Encoder Servo I/O Servo Motor Video Processor Drive Deinterlacer Processor Spindle Control MPEG-1/2 Flash ROM JPEG Audio Video Decoder Memory Controller DRAM L 13942296513...
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http://www.xiaoyu163.com 3 7 63 1515 0 Pin Function RF Interface (28) Name Alt. Function 226 RFGND18 Ground Analog ground 227 RFVDD18 Power Analog power 1.8V 250 NC 251 NC 252 OSP Analog output RF Offset cancellation capacitor connecting 253 OSN Analog output RF Offset cancellation capacitor connecting 254 RFGC...
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http://www.xiaoyu163.com 3 7 63 1515 0 Analog Monitor Output (7) Name Alt. Function 24 SVDD3 Power Analog power 3.3V 25 CSO RFOP Analog output Central servo Positive main beam summing output 26 RFLVL RFON Analog output RFRP low pass, or Negative main beam summing output 27 SGND Ground Analog ground...
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http://www.xiaoyu163.com 3 7 63 1515 0 General Power / Ground (32) Name Alt. Function 52, 97, 122, DVDD18 Power 1.8V power pin for internal digital circuitry 152, 173, 221 43, 85, 116, DVSS Ground 1.8V Ground pin for internal digital circuitry 144, 163, 216 46, 73, 80, 108, 127, 141, 155,...
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http://www.xiaoyu163.com 3 7 63 1515 0 Name Alt. Function Inout, 2-16MA, 90 ALE Microcontroller address latch enable SR, PU, SMT 79 IOOE# Inout, 2-16MA, SR, SMT Flash output enable, active low / IO 66 IOWR# Inout, 2-16MA, SR, SMT Flash write enable, active low / IO Inout, 2-16MA, 77 IOCS# Flash chip select, active low / IO...
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http://www.xiaoyu163.com 3 7 63 1515 0 Audio Interface (14) Name Alt. Function Audio DAC master clock of SPDIF input While SPDIF input is not used: 208 SPMCLK SCLK0 Inout Serial interface port 0 clock pin GPIO Audio data of SPDIF input While SPDIF input is not used: 209 SPDATA SDIN0...
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http://www.xiaoyu163.com 3 7 63 1515 0 Video Interface (18) Name Alt. Function 189 DACVDDC Power 3.3V power pin for VIDEO DAC circuitry 190 VREF Analog Bandgap reference voltage 191 FS Analog Full scale adjustment Output Video data output bit 0 192 YUV0 4MA, SR Compensation capacitor...
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http://www.xiaoyu163.com 3 7 63 1515 0 Name Alt. Function 145 BA1 Inout DRAM bank address 1 143 BA0 Inout DRAM bank address 0 142 RCS# output DRAM chip select, active low 140 RAS# output DRAM row address strobe, active low 139 CAS# output DRAM column address strobe, active low...
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http://www.xiaoyu163.com 3 7 63 1515 0 Pin Function No. Pin Name Pin Function No. Pin Name Pin Function − − Power ground 29 GND Power ground Voltage supply to on-chip gate drive and − − Power ground 30 GVDD digital supply voltage regulators HS bootstrap supply (BST), external Gate drive voltage regulator decoupling −...
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http://www.xiaoyu163.com 3 7 63 1515 0 Pin Name Pin Function I2C serial control clock input output LRCLK Serial audio data left / right clock (sampling rate clock) SCLK Serial audio data clock (shift clock) Serial audio data 4 input is one of the serial data input ports. SDIN4 supports four discrete (stereo) data SDIN4 formats and is capable of inputting data at 64 Fs.
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http://www.xiaoyu163.com 3 7 63 1515 0 Pin Functions Pin Name Pin Function LED1 LED output LED2 LED output LED3 LED output LED4 LED output Oscillator input DOUT Data output (N-ch, open-drain) This pin outputs serial data at the falling edge of the shift clock. Data input This pin inputs serial data at the rising edge of the shift clock.
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http://www.xiaoyu163.com 3 7 63 1515 0 S-93C46BD01-J8T1 (W51 DVDMAIN ASSY : IC5503) • Serial EEPROM Pin Arrangement (Top view) Block Diagram Memory Address Array Decoder CS 1 SK 2 Output Data Register Buffer DI 3 TEST Mode Decode DO 4 Logic Clock Pulse Voltage...
http://www.xiaoyu163.com 8. PANEL FACILITIES 3 7 63 1515 0 Front panel Remote control STANDBY/ON MUTE OPEN/CLOSE DVD/CD FM/AM VOLUME STANDBY/ON FM/AM DVD/CD TUNER LINE VOLUME AUDIO SUBTITLE ANGLE ZOOM HOME MENU MENU Display TUNE SYSTEM SETUP MENU See Display above for detailed information. ENTER OPEN/CLOSE SOUND...
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http://www.xiaoyu163.com 3 7 63 1515 0 HOME MENU 12 DVD MENU Displays (or exits) the on-screen menu for Press to display a DVD disc menu, or the Initial Settings, Play Mode functions, etc. Disc Navigator. SHIFT+SYSTEM SETUP SHIFT+TOP MENU Use to make various system and surround Displays the top menu of a DVD disc in the sound settings.
http://www.xiaoyu163.com Display 3 7 63 1515 0 PRGSVE SOUND REC MODE DTS F.SURR. RPT -1 kHz PGM MHz RDM Lights during playback of a DTS source. Lights during random play. PRGSVE 10 kHz / MHz Lights when progressive scan video output is Indicates the frequency unit shown in the selected.
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http://www.xiaoyu163.com 7 Jigs list 3 7 63 1515 0 Name Jig No. Remarks Service Remote Control Unit GGF1381 adjustment, diagnosis DVD Test Disc (DVD-Video) GGV1025 Check of DVD-Video CD Test Disc STD-905 Check of CD DVD Data Disc GGV1175 diagnosis (ID data setting) Speaker Cable with terminal SDS1174 (FL/WHITE) For checking audio at the SP terminal...
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