Page 1 PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2003 T –...
Page 2: Safety Information
The interlock mechanism mentioned above becomes invalid in this mode. 2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam. ∗ : See page 90. XV-DV515...
Page 3 By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used. XV-DV515...
Page 4: Table Of Contents
7.1.9 DSP TROUBLE SHOOTING ......................107 7.1.10 SEQUENCE AFTER POWER ON ....................111 7.1.11 PROTECTION CIRCUIT ......................112 7.1.12 DISASSEMBLY ..........................117 7.2 IC ................................126 7.3 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY ..............142 7.4 CLEANING ............................143 8. PANEL FACILITIES ............................. 144 XV-DV515...
Page 5: Specifications
Dimensions ..240 (W) x 85 (H) x 96 (D) mm Weight ......0.75 kg XV-DV515...
Page 6 KO41_En Accessories • Power cord • FM Antenna • Video Cord • Remote Control Unit (MYXJ, MYXJN : ADG1154) (ADH7030) (L = 1.5m)(VDE1065) (XXD3059 for XV-DV515) (XXD3058 for XV-DV313) STANDBY/ON FM/AM L1/L2 TUNER LINE DISPLAY OPEN/CLOSE Yellow ¡...
Page 7 XV-DV515...
Page 8: Exploded Views And Parts List
For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 2.1 PACKING (for MYXJ, MYXJN Type) (for NVXJ, NVXJN Type) 10 - 16 (MYXJ,MYXJN Type Only) XV-DV515...
Page 9 Packing Sheet AHG7010 Packing Case See Contrast table(2) NSP 22 Polyethylene Bag Z21-038 (2)CONTRAST TABLE XV-DV515/MYXJ, /NVXJ, XV-DV313/MYXJN and NVXJN types are constructed the same except for the following: Part No. Mark Remarks Symbol and Description XV-DV515 XV-DV515 XV-DV313 XV-DV313...
Page 10: Exterior Section
2.2 EXTERIOR SECTION NON-CONTACT SIDE CONTACT SIDE 67 64 Refer to "2.4 LOADING MECHANISM ASSY". Refer to "2.3 FRONT PANEL". XV-DV515...
Page 11 NSP 34 PCB Spacer(3x6) AEC7156 Screw VPZ30P140FMC Locking Card Spacer AEC7372 Screw VBZ30P080FMC (2)CONTRAST TABLE XV-DV515/MYXJ, /NVXJ, XV-DV313/MYXJN and NVXJN types are constructed the same except for the following: Part No. Mark Remarks Symbol and Description XV-DV515 XV-DV515 XV-DV313 XV-DV313 MYXJ...
Page 12: Front Section
2.3 FRONT SECTION NON-CONTACT SIDE CONTACT SIDE XV-DV515...
Page 13 PBA1096 • • • • • NSP 19 HP Press ASSY • • • • • (2)CONTRAST TABLE XV-DV515/MYXJ, /NVXJ, XV-DV313/MYXJN and /NVXJN types are constructed the same except for the following: Part No. Mark Remarks Symbol and Description XV-DV515...
Page 14: Loading Mecanism Assy
2.4 LOADING MECHA ASSY Note : Refer to Refer to "2.5 TRAVERSE MECHA. ASSY-S". " Application of Lubricant". To DVDM CN101 (Pickup Assy-S) To DVDM CN104 (Stepping Motor) Daifree To DVDM CN105 (Spindle Motor) GEM1036 Lubricating Oil GYA1001 Lubricating Oil GYA1001 XV-DV515...
Page 15 VNE2252 Clamper VNL1924 Screw JGZ17P028FMC Screw Z39-019 Tray See contrast table(2) (2)CONTRAST TABLE XV-DV515/MYXJ, /NVXJ, XV-DV313/MYXJN and /NVXJN types are constructed the same except for the following: Part No. Mark Remarks Symbol and Description XV-DV515 XV-DV515 XV-DV313 XV-DV313 MYXJ NVXJ...
Page 16 Rear View Daifree Daifree No. 23 No. 23 GEM1036 GEM1036 Tray Tray Concave of unevenness Concave of unevenness Inner side of a ditch Daifree GEM1036 Top View Bottom View Side of the rib Concave of unevenness Daifree Daifree GEM1036 GEM1036 XV-DV515...
Page 17: Traverse Mechanism Assy
Pickup Assy-S OXX8005 • • • • • • Skew Screw VBA1080 Spacer VNL1913 Joint 03 VNL1949 Skew Spring VBH1335 Tapping Screw OBA8016 Guide Bar VLL1514 Screw BBZ20P050FZK Sub Guide Bar VLL1515 Screw PMA26P100FMC Leaf Spring VNC1023 Joint Spring VNC1019 XV-DV515...
Page 18: Block Diagram And Schematic Diagram
CN5701 DSP ASSY ATTENUATOR IC8401 LINE 1 IC3001 AK4529 - 6dB - 10dB INPUT BUFFER IC3001 SELECTOR IC3003 TV IN CODEC TV IN SELECTOR CN8301(1/2) CN801(1/2) MY/NV MODEL ONLY TV IN LINE EURO SCART TERMINAL EURO SCART ASSY (1/2) XV-DV515...
Page 19 SW MIX/GAIN ASSY(2/2) SPEAKER RELAY ANDREW IC3059 FL/FR FL/FR IC3301 STK402- 270 IC3062 BD3814FV E-VOL Center CENTRE 6ch E-vol STK402- SL/SR SL/SR 3ch Power IC3056 IC3057 IC3058 JA3001 LINE WIRE LESS OUT XV-DV515 ONLY SELECT JA9091 WIRE LESS IC9091 XV-DV515...
Page 20: Loab Assy And Overall Wiring Diagram
POWER CORD : ADG1154 (MY) POWER ASSY : ADG1156 (NV) (XWZ3716) DVD ASSY (AXA7121) PICKUP ASSY-S (OXX8005) (RF) (RF) (RF) (RF) (RF) (RF) STEPPING MOTOR : VXM1101 SPINDLE MOTOR : VXM1099 LOAB ASSY (VWG2279) LOADING MOTOR ASSY : VXX2505 XV-DV515...
Page 21 6CH AMP (AZW7283) CN3651 TRADE 1 ASSY (XWZ3725) XKE3021 TRADE 2 ASSY (XWX3071) CN201 52044-1315 FM/AM TUNER MODULE (AXQ7229) 1/4- (XWZ3710 : XV-DV515) CONTROL ASSY (XWZ3703 : XV-DV313) HP ASSY (XWZ3715) TRADE 3 ASSY (XWZ3714) DISPLAY ASSY (XWZ3720) LED ASSY 1/2, (XWZ3721)
Page 22: Dvdm Assy (1/3)
3.3 DVDM ASSY(1/3) DVDM ASSY (AWM7808) XV-DV515...
Page 23 : FE DATA SIGNAL ROUTE : FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : STEPPING SERVO LOOP LINE XV-DV515...
Page 24: Dvdm Assy (2/3)
3.4 DVDM ASSY(2/3) DVDM ASSY (AWM7808) XV-DV515...
Page 25 : S VIDEO SIGNAL ROUTE (Y) (PR/R) : VIDEO SIGNAL ROUTE (PR/R) (CY/G) : VIDEO SIGNAL ROUTE (CY/G) (PB/B) : VIDEO SIGNAL ROUTE (PB/B) : AUDIO SIGNAL ROUTE (DIGITAL) (C/V) (C/V) (CY/G) (C/V) (PB/B) (C/V) (CY/G) (CY/G) (PB/B) (PB/B) (PR/R) (PR/R) (PR/R) 10 11 XV-DV515...
Page 26: Dvdm Assy (3/3)
3.5 DVDM ASSY(3/3) DVDM ASSY (AWM7808) 1.8V Reg. 1.8V Reg. XV-DV515...
Page 27 : S VIDEO SIGNAL ROUTE (Y) (PR/R) : VIDEO SIGNAL ROUTE (PR/R) (CY/G) : VIDEO SIGNAL ROUTE (CY/G) (PB/B) : VIDEO SIGNAL ROUTE (PB/B) : AUDIO SIGNAL ROUTE (DIGITAL) : The power supply is shown with the marked box. XV-DV515...
Page 28: Dsp Assy (1/2)
3.6 DSP ASSY(1/2) DSP ASSY (AWX8253) (AD) (AD) (AD) (AD) XV-DV515...
Page 29 : AUDIO SIGNAL ROUTE (Sub Woofer ch) (AD) (AD) (FL) (AD) (AD) (FL) (AD) (AD) (SL) (SL) (AD) (SW) (SW) (AD) (DVD) (DVD) (DVD) 3.3V Reg. 1.8V Reg. CN5615 : The power supply is shown with the marked box. XV-DV515...
Page 30: Dsp Assy (2/2)
3.7 DSP ASSY(2/2) DSP ASSY (AWX8253) (AD) (AD) (AD) (AD) (AD) (AD) (AD) (AD) CN5618 : The power supply is shown with the marked box. XV-DV515...
Page 31 : AUDIO SIGNAL ROUTE (DIGITAL) (AD) : AUDIO DATA SIGNAL ROUTE (AD) (AD) (AD) (AD) (AD) (AD) (AD) (AD) XV-DV515...
Page 32: 6Ch Amp Assy
3.8 6CH AMP ASSY 6CH AMP (AZW7283) CN3651 to FAN Motor CN3001 (FL) (SW) (SL) Non Distortion Circuit CN3002 XV-DV515...
Page 33 : AUDIO SIGNAL ROUTE (Front L ch) (SL) : AUDIO SIGNAL ROUTE (Surround L ch) : AUDIO SIGNAL ROUTE (Center ch) : The power supply is shown with the marked box. (SW) : AUDIO SIGNAL ROUTE (Sub Woofer ch) XV-DV515...
Page 34: Fm/Am Tuner Module
3.9 FM/AM TUNER MODULE FM/AM TUNER MODULE (AXQ7229) FM FRONT END (FM) (FM) (FM) (FM) (FM) (AM) (AM) (AM) MW RF TUNING BLOCK (FM) (AM) OSC : 981 - 2052kHz 9k step XV-DV515...
Page 35 : The power supply is shown with the marked box. (TX) : AUDIO SIGNAL ROUTE (TUNER) (AM) : AM SIGNAL ROUTE (FM) : FM SIGNAL ROUTE CN201 (AM) (TX) (FM) (TX) (TX) (TX) (FM) (FM) (TX) (AM) L201 ATE7003 XV-DV515...
Page 36: Control(1/4), Trade3 And Trade2 Assys
3.10 CONTROL(1/4), TRADE3 and TRADE2 ASSYS (FL) (FL) (SL) (SL) (SW) (SW) (DVD) (DVD) (DVD) (DVD) TRADE 3 ASSY (XWZ3714) XV-DV515...
Page 37 : AUDIO SIGNAL ROUTE (L ch) CONTROL ASSY (DVD) : AUDIO SIGNAL ROUTE (DVD Lch) (XWZ3710 : XV-DV515) : AUDIO SIGNAL ROUTE (DIGITAL) (FL) (XWZ3703 : XV-DV313) : AUDIO SIGNAL ROUTE (Front L ch) (SL) : AUDIO SIGNAL ROUTE (Surround L ch)
Page 38: Control Assy (2/4)
3.11 CONTROL ASSY(2/4) CONTROL ASSY (XWZ3710 : XV-DV515) (XWZ3703 : XV-DV313) (FL) (FL) (FL) (FL) (FL) (SL) (SL) (FL) (SL) (SL) (FL) (SW) (FL) (SL) (SL) (SW) (FL) (SW) (SW) (SW) (SW) (SW) XV-DV515...
Page 39 : AUDIO SIGNAL ROUTE (Center ch) (SW) : AUDIO SIGNAL ROUTE (Sub Woofer ch) (FL) (FL) (FL) (FL) (FL) (FL) (SL) (SL) (SL) (SW) (SW) (SL) (SL) (FL) (FL) (SW) (SW) (SW) (SW) (SW) : The power supply is shown with the marked box. XV-DV515...
Page 40: Control Assy (3/4)
3.12 CONTROL ASSY(3/4) (TV) (TV) (TV) (TV) (TV) (L1) (L1) (L1) (TX) (TV) (TV) (STV) (STV) (TX) XV-DV515 only XV-DV515...
Page 41 (DVD) : AUDIO SIGNAL ROUTE (DVD L ch) CONTROL ASSY (L1) : AUDIO SIGNAL ROUTE (LINE 1 L ch) (XWZ3710 : XV-DV515) (TV) : AUDIO SIGNAL ROUTE (TV L ch) (XWZ3703 : XV-DV313) (TX) : AUDIO SIGNAL ROUTE (TUNER L ch)
Page 42: Control (4/4) And Hp Assys
3.13 CONTROL ASSY(4/4) and HP ASSYS CONTROL ASSY (XWZ3710 : XV-DV515) (XWZ3703 : XV-DV313) (FL) (FL) (FL) (FL) (FL) (FL) XV-DV515...
Page 43 : AUDIO SIGNAL ROUTE (DIGITAL) (FL) : AUDIO SIGNAL ROUTE (Front L ch) HP ASSY (XWZ3715) (FL) (FL) (FL) JA3901 (FL) PHONES : The power supply is shown with the marked box. XV-DV515...
Page 44: Power Assy (1/2 )
3.14 POWER ASSY(1/2) (FL) (SW) (SL) CN5521 CN5522 XV-DV515...
Page 45 : AUDIO SIGNAL ROUTE (Sub Woofer ch) DOWNLOAD CN901 : The power supply is shown with the marked box. • NOTE FOR FUSE REPLACEMENT CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS ONLY. XV-DV515...
Page 46: Power (2/2) And Trade1 Assys
3.15 POWER ASSY(2/2) and TRADE1 ASSYS POWER ASSY (XWZ3716) (CY/G) (PB/B) (PR/R) (C/V) (C/V) (C/V) (C/V) (CY/G) (PB/B) (PR/R) (C/V) : The power supply is shown with the marked box. XV-DV515...
Page 47 : VIDEO SIGNAL ROUTE (C/V) : S VIDEO SIGNAL ROUTE (Y) : S VIDEO SIGNAL ROUTE (Y) (PR/R) : VIDEO SIGNAL ROUTE (PR/R) TRADE 1 ASSY (XWZ3725) (CY/G) : VIDEO SIGNAL ROUTE (CY/G) (PB/B) : VIDEO SIGNAL ROUTE (PB/B) (C/V) (C/V) XV-DV515...
Page 48: Euro Scart Assy
3.16 EURO SCART ASSY EURO SCRAT ASSY (XWZ3724) (CY/G) (PB/B) (PR/R) (C/V) (PB/B) (PB/B) (CY/G) (CY/G) (PR/R) (PR/R) (PR/R) (PR/R) (C/V) (C/V) (C/V) (C/V) XV-DV515...
Page 49 : S VIDEO SIGNAL ROUTE (Y) : S VIDEO SIGNAL ROUTE (Y) (PR/R) : VIDEO SIGNAL ROUTE (PR/R) (CY/G) : VIDEO SIGNAL ROUTE (CY/G) (C/V) (PB/B) : VIDEO SIGNAL ROUTE (PB/B) : The power supply is shown with the marked box. XV-DV515...
Page 50: Display And Led Assys
3.17 DISPALY and LED ASSYS DISPLAY ASSY (XWZ3720) XV-DV515...
Page 51 DISPLAY ASSY S5921 : STANDBY/ON S5922 : UP + VOLUME S5923 : – DOWN S5924 : FM/AM S5925 : 7 (STOP) S5926 : 6 DVD/CD (PLAY/PAUSE) S5927 : 0 OPEN/CLOSE : The power supply is shown with the marked box. XV-DV515...
Page 52: Waveforms
IC501 - pin 26 [S Video out-C] V: 1V/div. H: 10µsec/div. IC501 - pin 20 [Component Video out-Y] V: 1V/div. H: 10µsec/div. IC501 - pin 18 [Component Video out-Pb] V: 2V/div. H: 10µsec/div. IC501 - pin 16 [Component Video out-Pr] V: 2V/div. H: 10µsec/div. XV-DV515...
Page 53 XV-DV515...
Page 54: Pcb Connection Diagram
Resistor array 3-terminal regulator 4.1 LOAB ASSY SIDE A SIDE B LOAB ASSY LOAB ASSY VNP1836-C LOAB PNE-1B1 S101 LOAD+ VWG2279- CN602 C102 LOAD- CN602 VWG2346- C101 CN601 (VNP1836-C) (VNP1836-C) CN601 CN602 CN601 CN601 CN602 CN103 LOADING MOTOR ASSY XV-DV515...
Page 55: Dvdm Assy
C734 R663 Q726 Q726 C422 R662 R732 R726 R619 R725 C733 IC601 R611 R421 IC601 C1562 R562 R618 R561 IC421 C684 R1081 C671 CONTACT R617 R1069 C659 SIDE R616 (L600) C561 CN607 C698 R600 C605 R603 R602 (ANP7463-B) CN8801 XV-DV515...
Page 56 C643 C639 C603 IC603 R543 R1049 IC603 R522 R972 R523 ICT FC R973 R974 R604 R502 C571 R503 R571 R513 C562 C521 C563 R521 Q977 Q521 C501 Q501 R501 R9521 Q521 C511 Q511 R9501 Q501 R511 R9511 Q511 (ANP7463-B) XV-DV515...
Page 57: Dsp Assy
4.3 DSP ASSY SIDE A SIDE A DSP ASSY (ANP2022-B) XV-DV515...
Page 58 R8515 C8544 R8523 C8520 R8309 C8518 C8542 R8310 C8521 R8311 C8540 R8528 R8312 R8313 R8529 R8314 C8539 R8326 C8538 C8529 C8534 C8535 R8537 L8502 R8603 L8602 C8531 R8801 R8812 R8811 R8813 R8602 C8014 C8013 C8606 C8605 C8608 C8607 (ANP2022-B) XV-DV515...
Page 59: 6Ch Amp Assy
D3323 W150 W178 GNDP W151 W179 R3322 D3324 D3326 D3393 R3328 R3318 W180 D3328 D3322 W181 R3320 W182 GNDP C3308 R3387 C3508 D3394 R3518 C3324 W200 R3520 W201 D3387 W155 FROUT D3385 R3388 D3386 W156 W203 D3388 W157 (ANP7440-D) XV-DV515...
Page 60 GNDP COUT R3308 COUT R3508 R3534 R3389 R3540 Q3534 R3510 SWOUT C3504 SWOUT C3506 R3512 GNDS C3510 FLOUT D3582 R3506 FLOUT D3544 R3538 GNDP R3544 GNDP Q3381 FROUT FROUT R3592 R3532 R3381 FROUT R3390 R3382 Q3382 FAN SIDE (ANP7440-D) XV-DV515...
Page 61: Fm/Am Tuner Module
4.5 FM/AM TUNER MODULE SIDE A SIDE A FM/AM TUNER MODULE CN5701 CN201 (ANP7338-B) Q202 SIDE B SIDE B FM/AM TUNER MODULE CN201 (ANP7338-B) Q201 IC201 Q203 Q205 IC202 Q204 XV-DV515...
Page 62: Control Assy
C3134 W238 C3095 W235 White Side W199 W195 W196 C3149 C3150 W197 C3190 W198 W204 W202 C3906 W164 W206 C3912 C3918 C3917 CONTACT SIDE C3923 CN3902 C3920 KN5501 W101 C3919 W104 W102 W103 CN5611 CONTACT SIDE CN3902 CN5611 CN3901 XV-DV515...
Page 63 CONTROL ASSY W227 W212 W218 W228 W217 XWZ3707 W216 W226 XWZ3708 W186 XWZ3709 XWZ3703 W188 XWZ3710 XWZ3704 W187 XWZ3711 XWZ3705 XWZ3712 W174 XWZ3706 KN5791 XWZ3713 W177 W175 W185 W145 W126 W130 W147 NTACT SIDE W106 CN5611 W107 (XNP3068-B) N5611 CN5601 XV-DV515...
Page 64 XWZ3703 TEST R5545 R5547 XWZ3704 XWZ3705 R5592 UTEST XWZ3706 XWZ3707 XWZ3708 R5563 XWZ3709 R5561 XWZ3710 R317 R5555 XWZ3711 XWZ3712 IC5501 XWZ3713 R5562 C5508 R558 R5532 R5597 Q5506 Q5501 Q5501 R5519 Q5571 Q5572 Q5572 Q5571 Q3201 Q3003 Q8307 Q8307 Q3003 XV-DV515...
Page 65 10.FLAC1 R5597 HEALTH AND SAFTY CODE SECTION 25249.6 - PROPOSITION 65 MUTE SUBAC VE+56 GNDD Q5501 IC3901 GNDU GNDD 5.DOUT GNDD 1.NC IC3901 Q3201 R3203 Q3201 R3936 Q3908 D3901 Q3907 Q3908 CN5611 Q3907 R3939 R3940 CN3902 CN5611 CN3902 (XNP3068-B) XV-DV515...
Page 66: Trade2 ,Trade3 And Hp Assys
CN8011 CN8007 CN8003 CN5531 CN5532 TRADE 2 ASSY CN5521 CN5522 UPSIDE DC FC TRADE2 ASSY CONTROL XWX3071 CN5511 CN5512 (XNP3070-B) CN5511 CN5512 CN5501 CN5502 HP ASSY CN3901 CN3902 CN3901 HP ASSY XWZ3715 (XNP3068-B) G H I G H I XV-DV515...
Page 67 R3920 R3964 R3903 R3912 CN3901 R3907 XWZ3715 R3961 HP ASSY L3901 R3901 C3926 R3962 R3902 C3925 C3905 (XNP3068-B) R3906 R3905 C3902 C3901 C3903 R3914 R3915 C3904 L3902 L3903 Q3921 Q3903 G H I G H I Q3922 Q3901 Q3902 XV-DV515...
Page 68: Power Assy
L3461 R3461 GNDSL W145 C3633 C3631 W134 W133 IC51 AC IN W130 PRIMARY W129 RISK OF FIRE REPLACE FUSE AS MARKED. PRODUCTION COD 94V-0 CN8803 CN8801 CN8807 CONTACTSIDE W115 SQUEEZE W116 CONTACTSIDE 5 pin 9 pin CN8803 CN8801 CN101 XV-DV515...
Page 69 D3633 BOND C8886 W163 GNDD W148 W151 GNDD CONTACTSIDE PCB BINDER VEF1040- W153 CN5102 DVDMUTE W136 W152 V+12 94V-0 W137 GNDD CN5102 CN901 PRODUCTION CODE POWER ASSY W806 XWZ3716 W807 XWZ3717 W805 CN8801 XWZ3718 W808 XWZ3719 (XNP3069-B) CN8801 CN903 XV-DV515...
Page 70 SIDE B CN3032 POWER ASSY CN5532 CN5531 CN3032 R9503 R9501 R9505 R9504 CN8801 CN5532 CN5531 W194 GNDD GNDD CN5102 DVDMUTE V+12 GNDD CN5102 POWER ASSY R8846 R8847 W806 XWZ3716 XWZ3717 W807 XWZ3718 W805 CN8801 W808 XWZ3719 CN8801 XV-DV515...
Page 71 Q3642 R3663 Q3612 GNDC Q3636 Q3636 R3642 R3638 C3661 Q3633 Q3631 Q3635 VD+5 GNDSR Q3611 Q3637 Q3611 Q3639 Q3638 Q3640 D3613 GNDSL R3633 D3635 NEUTRAL 94V-0 PRIMARY LIVE VD+5 GNDD R8846 R8847 CN8803 CN8801 CN8807 SQUEEZE CN8803 (XNP3069-B) CN8801 XV-DV515...
Page 72: Trade1, Euro Scart, Display And Led Assys
XWZ3721 J5602 (XNP3069-B) J5602 DISPLAY ASSY J5602 S5925 S5926 STOP W117 PLAY/PAUSE C5679 J5602 W109 5951 1.POWER-LED 2.GNDLED 3.TIMERLED 4.VE+5 DISPLAY ASSY 5.REMOCON 6.KEY W102 XWZ3720 7.FLAC1 13.FLCS 10.VFL+5 14.XFLRST 8.FLAC2 W101 11.FLDATA 9.GNDFL 15.VFDP 12.FLCLK K M N XV-DV515...
Page 73 7.G/Y 8.GNDV 9.B/CB 10.GNDV 11.R/CR 12.GNDV 13.C 14.GNDV 15.V 16.GNDV 17.Y CN801 W225 W226 VD+5 VD+5 (XNP3069-B) CN801 CN8301 ASSY S5922 S5925 S5924 S5923 VOL UP STOP BAND VOL DOWN V5601 S5921 POWER ON C5680 C5678 L5563 D5662 (XNP3069-B) XV-DV515...
Page 74 VD+5 VD+5 10.GNDV C102 C303 11.R/CR 12.GNDV 13.C C302 14.GNDV 15.V 16.GNDV 17.Y IC301 (XNP3069-B) CN801 Q102 Q202 IC301 IC401 Q101 Q201 DISPLAY ASSY VOL UP VOL DOWN BAND POWER ON STOP DISPLAY ASSY XWZ3720 Q5693 Q5693 Q5691 IC5601 XV-DV515...
Page 75 EN CAS DE REMPLACEMENT DES FUSIBLES IC24 ET IC25 N'UTILISER QUE LA 7A125V REFERENCE 491007 DE CHEZ 491007 LITTELFUSE INC. CN3022 CN3021 (XNP3069-B) CN3022 CN3021 IC24 IC25 LED ASSY LED ASSY XWZ3721 (XNP3069-B) J5602 J5602 PLAY/PAUSE STOP (XNP3069-B) Q5692 XV-DV515...
Page 76: Pcb Parts List
XWZ3714 2..DVDM ASSY AWM7808 2..HP ASSY XWZ3715 2..LOADING MECHA ASSY VWT1208 3..LOAB ASSY (for XV-DV313) VWG2279* 1..TRADE2 ASSY XWX3071 3..LOAB ASSY (for XV-DV515) VWG2346* 1..COMPLEX ASSY XWM3222 1..DSP ASSY AWX8253 2..TRADE1 ASSY XWZ3725 2..POWER ASSY XWZ3716 1..AMP MODULE 6CH AXQ7242 2..EURO SCART ASSY...
Page 77 RAB4C220J D603 RB501V-40 R211 RAB4C390J R100,R1011-R1013,R111,R210 RS1/10S0R0J D921 UDZS4.7B R387-R389,R412-R415,R417 RS1/10S0R0J R421,R422,R561,R600,R623 RS1/10S0R0J COILS AND FILTERS L401 POWER INDUCTOR ATH7011 R403 RS1/10S100J L402 INDUCTOR CTH1254 R105,R106,R115-R120 RS1/10S4R7J L390 LCYA2R7J2520 R104,R107 RS1/10S6R8J L1056-L1061 CHIP BEAD VTL1078 R125,R144,R330,R331,R628 RS1/16S1002F R635 RS1/16S1002F XV-DV515...
Page 78 1SS133 C8404,C8409-C8414,C8416,C8417 CCSRCH471J50 D101,D102,D104,D3657,D42 1SS355 C8419,C8505,C8507,C8509 CCSRCH471J50 D3391,D3392 30PDA20-FC6 C8511,C8512,C8515,C8518,C8520 CCSRCH471J50 > D3381,D3382,D3481,D3482 DAN217 C8522,C8524,C8526,C8528,C8530 CCSRCH471J50 > D3581,D3582 DAN217 C8532,C8534,C8536,C8539,C8541 CCSRCH471J50 D3389,D3390 MTZJ10C C8543,C8545,C8551,C8703,C8706 CCSRCH471J50 > D98 MTZJ11B C8548,C8549 CCSRCH8R0D50 > D72 MTZJ15C C8701,C8704 CEV100M16 D3393,D3394 MTZJ18B C8406,C8415,C8546,C8547,C8902 CEV101M16 XV-DV515...
Page 79 IC3003,IC3051-IC3053,IC3055-IC3058 NJM4558MD Q202 DTA124ES Q203 DTC124EK IC5601 NJM4558MD IC3901 NJM4560M D201 1SS133 IC5501 PDC104A D202 MTZJ5.1C Q3906 2SA1576A D101 UDZS6.8B Q3005,Q3006,Q3009,Q3010,Q5501 2SC4081 COILS AND FILTERS Q5572,Q5711 2SC4081 L201 FM DETECTOR COIL ATE7003 Q3001,Q3002,Q3067,Q3068 2SD2114K F202 FM CERAMIC FILTER ATF-107 XV-DV515...
Page 80 AKP7075 C3091,C3092,C3115,C3116 CKSRYB103K50 23P SOCKET C3141,C3142,C3147,C3148 CKSRYB103K50 C3155,C3156,C3159,C3160,C3165 CKSRYB103K50 HP ASSY C3169-C3172,C3191,C3192 CKSRYB103K50 C5506-C5508,C5571,C5573,C5580 CKSRYB103K50 SEMICONDUCTORS C5704,C5794,C5798,C5799 CKSRYB103K50 Q3901,Q3902,Q3921,Q3922 2SD2114K Q3903 DTA124EUA C8301,C8302 CKSRYB103K50 C3121-C3124,C3180,C3182,C3186 CKSRYB104K16 COILS AND FILTERS C5513-C5516,C5574,C5611,C5612 CKSRYB104K16 C5791,C8609,C8611 CKSRYB104K16 L3901,L3902 CHIP BEAD VTL1096 C3071,C3072,C3075,C3076,C3087 CKSRYB152K50 XV-DV515...
Page 81 CN8003 7P FFC CONNECTOR VKN1267 TRANSFORMERS KN1 WRAPPING TERMINAL VNF1084 > T2 ATT7078 JA3301 6CH SPEAKER JACK XKE3021 > AN1 1P AC INLET XKP3041 SWITCHES AND RELAYS D. HEAT SINK XNH3030 RY3641-RY3643 ASR7008 > RY1 ASR7027 CAPACITORS > C1,C2 ACE7022 XV-DV515...
Page 82 CN801 7P FFC CONNECTOR 52045-0745 CN101 17P FFC CONNECTOR 52045-1745 JA101 RGB CONNECTOR VKB1157 DISPLAY ASSY SEMICONDUCTORS IC5601 MSM9202-01 Q5691 2SC4081 Q5692,Q5693 DTC143EUA D5931 SLR-56MC(PQR) COILS AND FILTERS L5563 LAU100J L5562 LAU220J SWITCHES AND RELAYS S5921-S5927 RSG1031 CAPACITORS C5674 CCSRCH470J50 XV-DV515...
Page 83: Adjustment
IC201 (Test point "Vtm") gets within 0 ± 50mV. Adjustment Pin 21/Pin23 MPX SG FM SG PRODUCT Voltmeter FM75Ω antenna terminal Fig.1 Adjustment Wiring Diagram FM/AM TUNER MODULE L201 IC201 pin 21 pin 23 SIDE B Fig.2 Adjustment Point XV-DV515...
Page 84: Jigs And Measuring Instruments
[Electrical Part] screw screw Electrical adjustments are not required. 6.3 JIGS AND MEASURING INSTRUMENTS Test mode remote control Screwdriver (large) Screwdriver (medium) TV monitor unit (GGF1067) Screw tight (GYL1001) DVD test disc Precise screwdriver Soldering iron (GGV1025) XV-DV515...
Page 85: Necessary Adjustment Points
Purpose: To set the sweep which was correct with the individual Traverse mechanism. Be sure to perform the following step finally when replaced Pickup, Traverse Mechanism and Spindle Motor. CLEAR GGF1067 Test mode remote control unit (It is necessary when performed adjustment procedure Ÿ.) XV-DV515...
Page 86 Perform only trace, video and audio outputs are nothing. < When playback with the target address of disc (DVD)> For example, when playback with # 30000 CHP/TIM During PLAY Press keys in order 030000 TEST MODE: OFF POWER GGF1067 Test mode remote control unit XV-DV515...
Page 87: Mechanism Adjustment
(Refer to "6.1 ADJUSTMENT ITEMS AND LOCATION".) Spacer for Height adjustment Note: Turn a flat side into bottom Before removing the flexible cable for the pickup, soldering of the pickup circuit is necessary. For details, see "7.1.9 DISASSEMBLY". XV-DV515...
Page 88 J : Min If error rate is OK, Disc playback normally. locks a root of • The measurement of block error rate tangential and radial adjustment screws with the Screw tight, and go to step Screw tight: GYL1001 Test mode end XV-DV515...
Page 89 Initialize the Focus Sweep Setting Purpose: To set the sweep which was correct with the individual Traverse mechanism. Turn on the Player POWER CLEAR Note: Be sure to perform this step when replaced the Pickup or Traverse mechanism. XV-DV515...
Page 90: General Information
Perform only trace, video and audio outputs are nothing. = Screen display ON/OFF 1. Turn off the display by pressing the [AUDIO] (A8-1E) key of the remote control unit. 2. Turn on the display by pressing the [DISPLAY] (A8-43) key of the remote control unit. XV-DV515...
Page 91 • After the search, perform only trace and video and audio outputs are nothing. 4. Release the Search address input • Clear the address by pressing the [CLEAR] (A8-45) key. Release the address input mode when pressing the [CLEAR] key once again. XV-DV515...
Page 92: Display Specifications Of The Test Mode
Kinds of version / firmware of the FE. Scart terminal output [SK – ∗ ∗] RAM or ROM (Display only the WY model which can do the output setting of scart terminal.) VIDEO : [00] S-VIDEO : [01] : [02] XV-DV515...
Page 93: Functional Specification Of The Shortcut Key
• Region confirmation mode (ESC + AUDIO [Test mode remote control unit] + "1"-"8" [Test mode remote control unit] keys) After you press the AUDIO key while holding the ESC key pressed and then input the region number, if the number is different from that set in the unit, an error message is displayed, and the tray opens. XV-DV515...
Page 94: Specification Of Model Information Display
(version of ST core software) softwareVersion . softwareRevision / buildNumber 0 F.E VERSION Version of FRONT END (version of mechanism controller CHIP software) MainVersion / Kinds of firmware RAM or ROM - Remote control code = Key code of Main unit XV-DV515...
Page 95: Functional Specification Of The Service Mode
00 0 0 0 01 0 0 1 02 0 1 0 03 0 1 1 04 1 0 0 05 1 0 1 06 1 1 0 07 1 1 1 Character in bold : Item name : Information display XV-DV515...
Page 96: Mechanical Error History
PLL lost timeout 0x93 DECODER ERROR 0xa∗ DECODER TIMEOUT 0xb∗ Note : 0 x & & ID lost error 0xa3 ID lost timeout 0xb3 DEVICE ERROR 0xd∗ code SRAM error 0xd1 (Only this part is displayed to a display) XV-DV515...
Page 97 Do move to inner and outer periphery 1. Stepping motor of the stepping in the test mode? 2. Inside switch Stepping move timeout 0 x 54 Did timeout at stepping movement Do indicate "S-04" at the most inner 3. Driver periphery of the stepping? XV-DV515...
Page 98 SRAM error 0 x d1 Cannot access SRAM 2. Front End IC Is not bus line short-circuiting? 3. Front End-SRAM bus line FAILSAFE (0 x e∗) 1. software runaway Unexpected error 0 x e1 Unexpected error 3. Software bug XV-DV515...
Page 99 DVD/CD S E R V I C E LINE2 S E R V I C E TUNER S E R V I C E S E R V I C E LINE1 S E R V I C E XV-DV515...
Page 100 Service Test mode connecting point SIDE B CONTROL ASSY Connecting point SIDE B R5531 R5586 XWZ3703 TEST R5545 R5547 XWZ3704 XWZ3705 R5592 UTEST XWZ3706 XWZ3707 XWZ3708 R5563 XWZ3709 R5561 XWZ3710 R5555 XWZ3711 XWZ3712 XWZ3713 C5508 R5519 Q5571 Q8307 Q3003 XV-DV515...
Page 101: Id Number And Data Setting
(The SEARCH key is not accepted after all 9 digits have been entered.) Input ID Number ! [Player's ID Number Setting] ID Number ? > 0 0 0 0 0 0 0 0 1 OK ? <PLAY> Compare Mode <SEARCH> Enter Input ID Number ! XV-DV515...
Page 102 [Player's ID Number Setting] ID Number ? [ 0 0 0 0 0 0 0 0 1 ] Compare > 0 0 0 0 0 0 0 0 1 OK? <PLAY> Enter <STOP> Memory Clear Input ID Number ! XV-DV515...
Page 103 • Indication when the data have not been set If no ID data are set after the ID number is changed, the message "NO ID DATA" flashes on the screen and FL display for a few seconds after the power is turned on or during Stop mode. XV-DV515...
Page 104: Trouble Shooting
Pins 18 of the KEY input terminal is 5 V. If it is All operation keys are disabled. has already been pressed. not, check if the operation switch on the line is in failure. * Vdd= Approx. 5V (depending on the unit) ex.) 0.85Vdd= 0.85 × 5 (V) = 4.25 (V) XV-DV515...
Page 105: Dvd Section
(An opening screen is LOADING SW (LOAB S101) displayed on the monitor) • Is a LOAD-DRVC signal reaching ? BACK END IC (DVDM IC601) • Does the voltage of CN105 pin 1 change by pressing the Inside switch. Inside switch XV-DV515...
Page 106 Are there scratches or dirt on the disc ? Disc playback (block noise, freeze, other) Is there a problem with the format of the disc? Disc No sound (Picture is normal) Is signal output from DOUT signal (CN901-pin 21) on the DVDM Assy ? DVDM CN901-pin 21 XV-DV515...
Page 107: Dsp Trouble Shooting
3V→5V conversion Replace IC8702. Is connector for pin 17 ? Insert it tightly. inserted tightly Pin 5 Do perform 3V→5V conversion Replace IC8702. for pin 15 ? Pin 7 Do perform 3V→5V conversion Replace IC8702. for pin 13 ? XV-DV515...
Page 108 Pin 16 Do perform Step 4 5V→3V conversion Replace IC8701. for pin 4 ? IC8701 Pin 18 Pin 3 Do perform Do perform 5V→3V conversion Replace IC8701. 5V→3V conversion Replace IC8701. for pin 2 ? for pin 17 ? XV-DV515...
Page 109 (pin 36) "H"? Note: X8201 oscillates only in analog input. LRCK (pin 24) Replace IC8201. outputting it? SDTO (pin 25) Replace IC8201. outputting it? BCK (pin 26) Replace IC8201. outputting it? IC8502-pin2 20MHz clock Replace IC8502 or X8501. outputting it? XV-DV515...
Page 110 Replace IC8401. Does a signal output Replace IC8501. Pin 25 Does a signal output Replace IC8401. Pin 26 Does a signal output Replace IC8401. Pin 27 Does a signal output Replace IC8401. Pin 28 Does a signal output Replace IC8401. XV-DV515...
Page 111: Sequence After Power On
• If no pulse is input to the AC terminal (Pin 4) for about 60 msec when the microcomputer is in Memory Backup mode, it will not do any processing. • The unit will recover from Memory Backup mode if a reset command is input to the XRESET terminal (Pin 8). XV-DV515...
Page 112: Protection Circuit
1.83 ohms or less, Q3601 begins to operate, Q3639 is turned on, Q3640 (E, C, and B)is turned on, and the level of XPROTECT becomes MID. → The microcomputer detects the XPROTECT level and shuts the power to the unit off. XV-DV515...
Page 113 Q106 is turned on, and the level of the XPROTECT line becomes D3658, Q3651 (E, C, B) is turned off, Q3651 (E2, B2, C2) is low. ← The microcomputer detects the XPROTECT level and shuts turned on, and the level of XPROTECT becomes low. the power to the unit off. XV-DV515...
Page 114 Q111 on, and the level of the XPROTECT line becomes low. The microcomputer detects the XPROTECT level (2) When negative (-) DC voltage was generated at the SP and shuts the power to the unit off. terminal Q3638 is turned on, and XPROTECT is activated. XV-DV515...
Page 115 (2) When the VDET signal to the microcomputer is interrupted because of defective soldering of the 30-pin connector or incomplete insertion of FFC → The VDET level is lowered by the pull-down resistor (1 Mohms) on the side of the microcomputer. XV-DV515...
Page 116 Q3632 (E2, C2, B2), Q3633, and Q3636 (E, C, B) are turned on, the line to activate the SP relay becomes low level, and the SP Relay is turned off. (2) HP MUTE Q3635 is turned on, and the MUTE circuit for HP is turned on. XV-DV515...
Page 117: Disassembly
Mecha. Assy in the direction of the arrow, as indicated in the photo. If the Tray pops out a little, fully pull it out by a hand. Slit Tray open Screwdriver (small) Bottom View Screwdriver (small) Projection Drive gear Loading Mecha. Assy XV-DV515...
Page 118 Front panel section CONTROL Assy Remove the two screws. Remove the four screws for XV-DV313. Remove the five screws for XV-DV515. Remove the one screw. (One screw is added for the wireless terminal.) Remove the four hooks. Disconnect the two flexible cables.
Page 119 If the Power is turned On when the DSP Holder (DSP GND) is not connected to the rear panel (chassis), the parts below may be destroyed at the DSP ASSY. IC8702 : TC74VHCT244AFT IC8401 : AK4529VQ R8415 : 4.7Ω If the above parts are destroyed, the audio signal can not be out. XV-DV515...
Page 120 (Chassis–DSP Holder(DSP GND)) CONTROL Assy Jig cable (GGD1160) POWER Assy Jig cable (GGD1266) TRADE 2 Assy CN8801 Front panel section CN923 CN5102 6CH AMP Assy CN901 DVDM Assy Spacer Jig cable (GGD1222) Loading Mecha. Assy (Reverse state) Spacer Spacer Diagnosis XV-DV515...
Page 121 *1 : To protect from the electrostatic resisting pressure. Tray Drive Cam Note when reinserting the Tray When reinserting the Tray, first align the triangle printed on the Loading Base and the pin of the Drive Cam, then insert the Tray. Front Side Loading Base Triangle XV-DV515...
Page 122 Dislodge the flexible cables from their packaged for the spindle motor Front Side placement. Flexible cable Flexible cable for the pickup for the stepping motor Bottom View Remove the four hooks. Traverse Mecha. Assy-S × 2 Remove the Traverse Mecha. Assy-S. × 2 XV-DV515...
Page 123 Remove the flexible cable for the pickup. Flexible cable for the pickup Bottom View Adjustment screw Adjustment screw (Skew screw) Remove the two skew screws and two skew springs. (Skew screw) Remove the Pickup Assy-S. Pickup Assy-S Skew spring Skew spring XV-DV515...
Page 124 Joint Spring Silicone Adhesive GEM1037 Joint 03 Silicone Adhesive GEM1037 Arrangement of the flexible cable Arrangement of the flexible cable for the spindle motor for the stepping motor : Conductive surface : Conductive surface Hook Hook Bottom View Bottom View XV-DV515...
Page 125 Reference line Hook Fold the flexible cable as indicated in the photo Fold the flexible cable along the hook Hook the part folded in Step 1 to the hook Reference Hook Pass the cable below the hook line Hook XV-DV515...
Page 126 • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. • List of IC STM6316ATXXA, STM5589CVA, M63108FP, PDC104A, BU1924F 7 STM6316ATXXA (DVDM ASSY : IC301) • FRONT END IC ¶ Block Diagram XV-DV515...
Page 127 ¶ Pin Function t i c t i c t s i t s i t s i t s i t s i t i s t i s XV-DV515...
Page 128 - t l l i c y t i - t l l i c y t i - t l l i c y t i d l l XV-DV515...
Page 129 XV-DV515...
Page 130 7 STM5589CVA (DVDM ASSY : IC601) • BACK END IC ¶ Pin Function . r i & l a i l a i . t i . t i XV-DV515...
Page 131 . r i t i s t i s t i s t i s t i s t i s t i s t i s t s i t s i XV-DV515...
Page 132 : ' L XV-DV515...
Page 133 . r i r i f ' L ' ' L ' ' L ' t i r ' L ' ' L ' ' L ' ' L ' XV-DV515...
Page 134 . r i ' L ' l a i l a i XV-DV515...
Page 135 . r i XV-DV515...
Page 136 7 M63018FP (DVDM ASSY : IC101) • FTS Driver IC ¶ Pin Arrangement ¶ Block Diagram XV-DV515...
Page 137 ¶ Pin Function XV-DV515...
Page 138 Chip select 1 for system bus XHPMUTE HP MUTE ON/OFF XRECMUTE REC OUTPUT MUTE ON/OFF XMUTEC Cch MUTE ON/OFF REAR RELAY ON/OFF RYFSC FRONT/SW/CENTER RELAY ON/OFF TIMERLED Control TIMER LED LEVELSHIFT VOL 0 to 5 : H VSS4 VSS4 VDD4 VDD4 XV-DV515...
Page 139 WIRE LESS OUTPUT SELECT A INPUTSELB AUDIO INPUT SELECT B INPUTSELA AUDIO INPUT SELECT A XTL0 Selection X'tal to DIR DIRERR LOCK/UNLOCK from DIR DIRRST Reset to DIR /CODEC DIRCS Chip select to DIR/CODEC PB7/D7 DIRDO Data input from DIR/CODEC XV-DV515...
Page 140 • PortE and PortF can be selected for input or output by each 2 bits. • In case of without RDS, it is best that RDSDATA and RDSCLK are assigned as I/O port which can be set output and output low level. XV-DV515...
Page 141 Vref (16) RCLK Analog Power supply QUAL Bi-phase Differential 57kH decoder RDATA 1187.5Hz (12) decoder RDS/ARI Digital Power supply (11) Measurement Reference circuit clock (13) (14) (10) Pin Arrangement (Top View) Pin Function y t i XV-DV515...
Page 142: Disc / Content Format Playback Compatibility
See below for notes about particular software and formats. • Check the DVD-R/RW or CD-R/RW soft- ware disc boxes for additional compati- bility information. XV-DV515...
Page 143: Cleaning
Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Position to be cleaned Cleaning tools Pickup lenses Cleaning liquid : GEM1004 Cleaning paper : GED-008 Position to be cleaned Cleaning tools Fans Cleaning paper : GED-008 XV-DV515...
Page 144: Panel Facilities
12 Disc tray FM/AM Press to switch to the tuner function, then to toggle between the FM and AM bands. VOLUME buttons Use to adjust the volume. STANDBY/ON Press to switch the system on or into standby. PHONES jack Headphone jack. XV-DV515...
Page 145 Lights when the Midnight mode is selected. PRO LOGIC II Lights during Dolby Pro Logic decoding. QUIET Lights when the Quiet mode is selected. DIGITAL Lights during playback of a Dolby Digital source. Lights when a program list has been programmed. XV-DV515...
Page 146 13 Speaker indicators 20 WIRELESS (XV-DV515 only) These show which speakers are being used to Lights when either the W.Surr. or W. Stereo output the current source. The illustrations mode is selected. below show some example displays. 5.1 channel surround sound Stereo (2.1 channel) sound...
Page 147: Remote Control
Press to switch the system on or into standby. Use to tune the radio. Function select buttons ST +/– Press to select the source you want to listen to Use to select station presets when (DVD (CD) . TUNER, TV, LINE) listening to the radio. XV-DV515...
Page 148 SURROUND HOME MENU Use to select a Surround mode. Press to display (or exit) the on-screen ADVANCED menu for Initial Settings, Play Mode Use to select an Advanced Surround. functions, etc. BASS MODE Use to select a Bass Mode. XV-DV515...
Page 149 21 MAIN /SUB Change from MAIN to SUB to access the functions/commands printed in green on the remote. WIRELESS (XV-DV515 only) Press to switch between modes with the wireless speaker system. ROOM SETUP Press to start Room Setup. XV-DV515...

This manual is also suitable for:

Xv-dv313

Pioneer XV-DV515 Service Manual

1 Specifications

2 Exploded Views and Parts List

3 Block Diagram and Schematic Diagram

4 Pcb Connection Diagram

5 Pcb Parts List

6 Adjustment

7 General Information

8 Panel Facilities

Quick Links

Troubleshooting

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Summary of Contents for Pioneer XV-DV515

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Table of Contents