Table Of Contents - Red-D-Arc ZR-8 Operator's Manual

vi
Installation.......................................................................................................................Section A
Technical Specifications .......................................................................................................A-1
Safety Precautions ........................................................................................................A-2
Machine Grounding .......................................................................................................A-2
Spark Arrester ...............................................................................................................A-2
Towing...........................................................................................................................A-2
Vehicle Mounting...........................................................................................................A-3
Pre-Operation Engine Service..............................................................................................A-3
Fuel ...............................................................................................................................A-3
Oil ..................................................................................................................................A-3
Battery Connections ......................................................................................................A-3
Welding Cable Connections ..........................................................................................A-4
Angle of Operation ........................................................................................................A-4
Lifting.............................................................................................................................A-4
High Altitude Operation .................................................................................................A-4
Location and Ventilation ................................................................................................A-5
Stacking ........................................................................................................................A-5
Connection of Wire Feeders .........................................................................................A-5
Connection of Tig Module .............................................................................................A-5
Additional Safety Precautions,Welding Operation Output.............................................A-5
Auxiliary Power Receptacles, and Plugs .............................................................................A-6
Motor Starting and Extension Cord Length Table ................................................................A-6
Electrical Device Used with the ZR-8 ...................................................................................A-7
Auxiliary Power While Welding, Standby Power Connections ............................................A-8
Premises Wiring ...................................................................................................................A-9
________________________________________________________________________________
Operation.........................................................................................................................Section B
Safety Precautions ...............................................................................................................B-1
General Description..............................................................................................................B-1
Welder Controls Function and Operation .............................................................................B-1
Polarity, Range and Control Switch......................................................................................B-2
Approximate Fuel Consumption ...........................................................................................B-2
Starting/Shutdown Instructions ....................................................................................................B-3
Starting the Engine........................................................................................................B-3
Safety Precautions ........................................................................................................B-3
Stopping the Engine ......................................................................................................B-3
Break-In Period .............................................................................................................B-3
Welding Process ..................................................................................................................B-4
Stick (Constant Current) Welding..................................................................................B-4
TIG (Constant Current) Welding ..................................................................................B-4
Wire Feed Welding Processes (Constant Voltage) ......................................................B-4
Arc Gouging ..................................................................................................................B-4
Summary of Welding Processes ...................................................................................B-5
________________________________________________________________________________
Accessories ........................................................................................................Section C
Optional Equipment ...............................................................................................C-1
Recommended Equipment ....................................................................................C-2
________________________________________________________________________
Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
Routine Engine Maintenance ..........................................................................D-1,D2
Engine Adjustments...............................................................................................D-3
Slip Rings, Battery and Engine Maintenance Parts...............................................D-3
________________________________________________________________________
Troubleshooting ..............................................................................................Section E
How to Use Troubleshooting Guide.......................................................................E-1
Troubleshooting Guide...................................................................................E-2, E-3
________________________________________________________________________
Wiring Diagrams & Dimension Print..............................................................Section F
Wiring and Connection Diagrams....................................................................F-1,F-2
Dimension Print......................................................................................................F-3
________________________________________________________________________
Parts List.................................................................................................................P-502
________________________________________________________________________

TABLE OF CONTENTS

vi
Page