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SERVICE MANUAL
Megapixel Camera
CONTENTS
SPECIFICATIONS .............................................3
1. DISASSEMBLY ..............................................5
2. ADJUSTMENT ...............................................9
3. PARTS LIST ................................................12
The components designated by a symbol ( ! ) in this schematic diagram designates components whose value are of
special significance to product safety. Should any component designated by a symbol need to be replaced, use only the
part designated in the Parts List. Do not deviate from the resistance, wattage, and voltage ratings shown.
RoHS
This product does not contain any hazardous substances prohibited by the RoHS Directive.
WARNING
You are requested to use RoHS compliant parts for maintenance or repair.
You are requested to use lead-free solder.
(This product has been manufactured using lead-free solder. Be sure to follow the warning given on page 2 when carrying
out repair work.)
NOTE: 1. Parts order must contain model number, part number, and description.
2. Substitute parts may be supplied as the service parts.
3. N.S.P. : Not available as service parts.
Design and specifications are subject to change without notice.
L5DK2/XE2-Z, XE2-C1F, XE2-C8F, US2-Z, US2-C1F, US2-C8F (R)
PRODUCT SAFETY NOTICE
FILE NO.
VDC-HD3100P
(Product Code : 117 412 02)
(Product Code : 117 462 02)
(Product Code : 117 462 12)
(Europe, U.K., Southeast Asia)
VDC-HD3100
(Product Code : 117 412 03)
(Product Code : 117 462 03)
(Product Code : 117 462 13)
(U.S.A., Canada, Taiwan, Brazil)
REFERENCE No.SM5310799

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Table of Contents

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   Summary of Contents for Sanyo VDC-HD3100P

  • Page 1: Table Of Contents

    FILE NO. SERVICE MANUAL VDC-HD3100P Megapixel Camera (Product Code : 117 412 02) (Product Code : 117 462 02) (Product Code : 117 462 12) (Europe, U.K., Southeast Asia) VDC-HD3100 (Product Code : 117 412 03) (Product Code : 117 462 03) (Product Code : 117 462 13) (U.S.A., Canada, Taiwan, Brazil)
  • Page 2 WARNING Do not use solder containing lead. Note: This product has been manufactured using lead-free If replacing existing solder containing lead with lead-free solder in order to help preserve the environment. solder in the soldered parts of products that have been manufactured up until now, remove all of the existing solder Because of this, be sure to use lead-free solder when at those parts before applying the lead-free solder.
  • Page 3: Specifications

    Backlight compensation : Multi-spot evaluative metering, center-weighted evaluative metering, masking Electronic sensitivity boosting : Auto (32 x max) or Off Electronic shutter : 1/25, 1/50, 1/120, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/10000 (VDC-HD3100P) Electronic shutter : 1/30, 1/60, 1/100, 1/250, 1/500, 1/1000, 1/2000, 1/4000, 1/10000 (VDC-HD3100)
  • Page 4 Network Image/ video compression : H.264/ JPEG Video size (H.264) : (16:9) 1920x1080, 1280x720, 640x360, 320x180 Video size (H.264) : (4:3) 1600x1200, 1280x960, 1024x768, 640x480, 320x240 Video size (JPEG) : (16:9) 1920x1080, 1280x720, 1024x576, 640x360 Video size (JPEG) : (4:3) 2288x1712,1600x1200, 1280x960, 1024x768, 800x600, 640x480, 320x240 Picture quality : QUALITY mode: BASIC, NORMAL, ENHANCED, FINE, SUPER FINE Picture quality : BITRATE mode: User-specified bit rate...
  • Page 5: Disassembly

    1. DISASSEMBLY 1-1. REMOVAL OF CABINET 1. Three special screws 4 x 20 2. Two screws 3 x 4 3. Holder safety 4. Two spacers 14. Two screws 3 x 6 5. Three screws 3 x 6 15. Two gasket O rings 6.
  • Page 6 1-2. REMOVAL OF CA-2 BOARD AND CA-3 BOARD 1. Connector (CN714) 2. Connector (CN713) 3. Two screws 3 x 6 4. Fixer cable 5. Assy, wire (W4007, CN106) 6. Assy, wire (video cable, CN111) 7. Assy, wire (W4005, CN401) 8. Two screws 3 x 6 9.
  • Page 7 1-3. REMOVAL OF CA-4 BOARD, ASSY LENS AND BOARD LOCATION 1. Screw 3 x 6 2. Special washer 3. Pipe 4. Screw 3 x 6 5. Arm pan 6. FPC (CN704) 7. Harness (CN702) 8. Two screws 2 x 4 9.
  • Page 8 1-4. HEATER POTION BOARD When assembling, organize the cables as illustrated in the figure shown above. (...
  • Page 9: Adjustment

    3. Double-click on the DscCalDi.exe. Chroma meter VJ8-0192 4. L5DK2/--2 is selected with Model Code. Spare lump (pattern box) VJ8-0191 5. PAL (VDC-HD3100P) or NTSC (VDC-HD3100) is selected with Video Mode. Collimator VJ8-0260 Spare lump (collimator) VJ8-0282 2-4-1. Computer screen during adjustment 1.
  • Page 10 2-5. Adjustment Adjustment method: 1. AWB Adjustment 1. Connect the camera’s USB terminal to the computer’ USB connector. 2. It turns on power while pushing the FAR button and the SET button of the operation panel. 3. Double-click on the DscCalDi.exe. 4.
  • Page 11 4. Focus Assistance Drive Adjustment 2-6. Overwriting firmware from the calibration software Preparation: PC with overwriting firmware copied to the preferred folder in the HD. Data: s32xxxxx.BIN (xxxxx: version) Overwriting method: 1. Connect the camera’s USB terminal to the computer’ USB connector.
  • Page 12: Parts List

    3. PARTS LIST LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION ACCESSORIES & PACKING MATERIALS CABINET & CHASSIS PARTS 9110 613 220 7560 INST MANUAL,SETUP A6,English,French, 5003 613 220 7836 COVER,INNER-L5DE2 Spanish,German,Chinese (Simplified) 5004 613 220 7843 HOLDER SAFETY-L5DE2 9111 613 222 0422 INST MANUAL,SUMMARY A6,English,French, 5011...
  • Page 13 5204 5003 NJ611 5203 NJ620 6005 6014 NJ820 8001 NJ617 6013 NJ820 5207 6006 8020 NJ810 8080 NJ820 8070 8050 8120 8000 8100 NJ810 8110 NJ622 NJ830 5201 6001 NJ645 6009 NJ616 5202 NJ618 NJ613 NJ614 6010 6012 6002 6012 W4009 6010 NJ613...
  • Page 14 ELECTRICAL PARTS Note: 1. Materials of Capacitors and Resistors are abbreviated as follows ; Resistors Capacitors MT-FILM Metallized Film Resistor MT-POLYEST Metallized Polyester Capacitor MT-GLAZE Metallized Glaze Resistor MT-COMPO Metallized Composite Capacitor OXIDE-MT Oxide Metallized Film Resistor TA-SOLID Tantalum Solid Capacitor AL-SOLID Aluminum Solid Capacitor NP-ELECT...
  • Page 15 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION C9706 303 336 3500 CERAMIC 0.47U K 16V R9753 301 226 1506 MT-GLAZE 0.000 ZA 1/16W C9707 303 338 0309 CERAMIC 0.1U K 10V R9755 301 105 0309 MT-GLAZE 10 JA 1/16W C9708 303 342 3303 CERAMIC...
  • Page 16 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION IC524 409 689 2709 IC XC9235A18CE C1059 303 380 6601 CERAMIC 0.22U K 6.3V IC525 409 695 6906 IC NJM2877F3-27 C1062 303 419 8903 CERAMIC 10U M 6.3V IC601 309 507 3805 IC NC7SZ32P5 C1063 303 338 0309...
  • Page 17 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION RB114 645 088 6959 R-NETWORK 39X2 1/16W R3020 301 225 1408 MT-GLAZE 47K JA 1/16W (RESISTORS) R3021 301 225 1408 MT-GLAZE 47K JA 1/16W R1001 301 224 9009 MT-GLAZE 10K JA 1/16W R3022 301 225 1408 MT-GLAZE...
  • Page 18 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION R6020 301 225 0302 MT-GLAZE 33 JA 1/16W (CAPACITORS) R6021 301 312 9508 MT-GLAZE 12.4K DC 1/16W C8851 303 428 3609 CERAMIC 0.01U K 350V R6022 301 225 0302 MT-GLAZE 33 JA 1/16W C8852 303 428 3609 CERAMIC...
  • Page 19: Circuit Diagrams & Printed Wiring Boards

    CIRCUIT DIAGRAMS & PRINTED WIRING BOARDS TABLE OF CONTENTS OVERALL WIRING, BLOCK DIAGRAM & CIRCUIT DIAGRAMS Page OVERALL WIRING OVERALL CIRCUIT BLOCK DIAGRAM CA-1 BOARD CMOS IMAGE SENSOR CA-2 BOARD (DM-A) SYSTEM ASIC CA-2 BOARD (DM-B) ETHERNET MAC/PHY CONTROLLER CA-2 BOARD (PW-A) POWER CA-2 BOARD (SY-A) SYSTEM CONTROL CA-3 BOARD (PW-B) POWER CA-3 BOARD (SY-B) IRIS DRIVER...
  • Page 20 NOTES: 1. All resistance values in "OHMS" unless otherwise noted. (K=1,000 ; M=1,000,000) 2. All capacitance values in "µF" unless otherwise noted. p=pico farad ; n=nano farad ; µ ,u or U=micro farad 3. All inductance values in "µH" unless otherwise noted. µ...
  • Page 21 OVERALL WIRING, BLOCK DIAGRAM & CIRCUIT DIAGRAMS OVERALL WIRING CA-1 IRIS CA-4 CN971 CN522 SY-B DM-A FILTER- FILTER- FILTER+ FILTER+ CA-3 ABF A+ ABF A+ ABF A- ABF A- ABF B+ ABF B+ ABF B- ABF B- IRIS_VCA IRIS_VCA IRIS_REF IRIS_REF (PW-B) BACKUP_GND...
  • Page 22 OVERALL CIRCUIT BLOCK DIAGRAM CA-2 IC112 CN111 VIDEO VIDEO OUT DRIVER (DM-A) CN102 ALARM IN/OUT CN106 ALARM IN/OUT IC121 IC102, IC103 (DM-B) DDR SDRAM FLASH MEMORY 512Mb 64Mb USB+ USB- CA-1 CA-4 IC107 CLOCK GENERATOR X6001 25.000MHz IC911 IC602 X1102 CMOS ETHERNET IC101...
  • Page 23: Board Cmos Image Sensor

    CA-1 BOARD CMOS IMAGE SENSOR CA-1 C1-40700/L5DK2-XE VOLTAGE: POWER ON CN911 DGND DGND XCLR DGND SDIP7 SDIP7 SDIN7 SDIN7 SDIP6 SDIP6 SDIN6 SDIN6 SDIP5 SDIP5 SDIN5 SDIN5 TOUT7 SDIP4 SDIP4 M12 TOUT8 SDIN4 SDIN4 M13 NC SCKIP0 SCKIP0 M14 NC SCKIN0 SCKIN0 N1 NC...
  • Page 24: Board (dm-a) System Asic

    CA-2 BOARD (DM-A) SYSTEM ASIC 3.3V(AL) C1114 TP111 TP112 RCU00000C RCU00000C IC112 BH76806FVM QBH76806FVM-J CN111 NVCC C1112 ASIC_CVBS_OUT R1126 L1101 75;1/10J BK1608LL121 VMUTE MON OUT R1008 A_VDD1.8 STBY Vout 0;1/16Z 1.8V(VDD) VA112 VIDEO DRIVER AVR-M1608C270MTABB L1004 A_VDD1.2 FBMH1608HL600 TO PW-A VDD1.2 VIDEO OUT 1608...
  • Page 25 CA-2 BOARD (DM-A) SYSTEM ASIC [UPPER-LEFT] R1008 A_VDD1.8 0;1/16Z 1.8V(VDD) A_VDD1.2 L1004 FBMH1608HL600 VDD1.2 TO PW-A 1608 A_VDD3 3.3V(AL) TO PW-A, SY-A L1003 Q1004 FBMH1608HL600 UPA650TT-A 1608 AD25 AC25 AL26 AJ17 AE25 AE24 AE14 AA21 AA18 AA17 AA14 AA13 R1093 33K;1/16J Q1005 2SC4081-R...
  • Page 26 CA-2 BOARD (DM-A) SYSTEM ASIC [UPPER-RIGHT] 3.3V(AL) C1114 TP111 TP112 RCU00000C RCU00000C IC112 BH76806FVM QBH76806FVM-J CN111 NVCC C1112 ASIC_CVBS_OUT R1126 L1101 75;1/10J BK1608LL121 VMUTE MON OUT STBY Vout VA112 VIDEO DRIVER AVR-M1608C270MTABB VIDEO OUT DQS19 DQS20 DQS20 DQS21 DQS21 DQS22 DQS22 DQS23 DQS23...
  • Page 27 EV3HB ZUSB_DET QEV3HB------N CA-2 BOARD (DM-A) SYSTEM ASIC [LOWER-LEFT] ZBOOT_COMREQ ASIC_SDO ASIC_SDI ASIC_SCK 16.0X16.0 MRST TO SY-A ZSREQ 0.500000 INA+ INA+ INA- INA- INB+ INB+ H=1.35 INB- INB- IRIS_VCA IRIS_VCA IRIS_REF IRIS_REF 1.8V(CS)_ON 1.8V(CS)_ON 1.8V(I/O)_ON 1.8V(I/O)_ON 3.0V(CS)_ON 3.0V(CS)_ON TO PW-A 3.3V(AL) TO PW-A, SY-A SYSTEM ASIC...
  • Page 28 DQP7 VSSQ DQP28 DQP28 DQSP1 DQSP0 DQS1 DQS0 DQP29 DQP29 DQP8 DQP30 VDDQ DQP30 DQP5 DQP31 VDDQ DQP31 DQP9 DQP6 DAP0 DAP0 B------N DQP10 3.3V(AL) DAP1 DQ10 VSSQ NOR FLASH MEMORY DAP1 CA-2 BOARD (DM-A) SYSTEM ASIC [LOWER-RIGHT] DQP3 DAP2 VSSQ IC121 DAP2...
  • Page 29: Board (dm-b) Ethernet Mac/phy Controller

    CA-2 BOARD (DM-B) ETHERNET MAC/PHY CONTROLLER T6801 (CN683) S558-5500-25-F L6801 DM-B R6812 0;1/16Z DLP11SN900SL2 TXCT D2-41200/L5DK2-XE R6813 0;1/16Z VOLTAGE: POWER ON R6814 0;1/16Z RXCT L6802 L6002 R6815 BLM18PG121SN1 DLP11SN900SL2 0;1/16Z TO CA-5 CN881 R6806 10;1/10D X6001 25.000MHz IC601 NC7SZ32P5X R6001 QNC7SZ32P5X-P R6004 R6005...
  • Page 30: Board (pw-a) Power

    CA-2 BOARD (PW-A) POWER CN521 5.0V(AL) 5.0V(AL) 5.0V(AL) TO SY-A 5.0V(AL) F5201 3.3V(AL) 2A32V 3.3V(AL) 3.3V(AL) C5207 3.3V(AL) R5219 0;1/16Z L5202 3.6V(AL) VDD1.2 C5208 TO DM-A 3.6V(AL) 1AV4L2WN2R0MG 22;B 6.3 3.6V(AL) 2125 C5202 0.1;B PVIN2 PGND2 POWER_FAIL R5203 PVIN1 PGND1 1K;1/16J REG.
  • Page 31: Board (sy-a) System Control

    CA-2 BOARD (SY-A) SYSTEM CONTROL R3034 0;1/8Z 3.3V(AL) TO PW-A, DM-A ZSREQ ZBOOT_COMREQ TO DM-A R3043 47K;1/16J SY-A R3089 100K;1/16J R3038 47K;1/16J Y1-41200/L5DK2-XE VOLTAGE: POWER ON R3040 150K;1/16J C3023 3.3V(AL) S3008 COMREQ SCAN IN1 SKQGAB A10 BAT_OFF DC_IN2 R3056 3.3K;1/16J B9 SREQ SCAN IN2 R3057...
  • Page 32: Board (pw-b) Power

    CA-3 BOARD (PW-B) POWER PW-B CN402 P2-41200/L5DK2-XE HEATER+ VOLTAGE: POWER ON HEATER- IC433 MC78L12ABD HEATER QMC78L12ABD-G POWER_FAIL 12.0 VOUT IRIS12V F4001 L4001 L4003 6.5V(AL) D4001 3.5A125V FBMH3225HM601N FBMH3225HM102N SJPB-L6 D4002 RF071M2S D4083 CN401 PS2701A-1-F3 R4420 D4003 15V(AL) 0;1/16Z RF071M2S AC24V/+ L4002 L4004 D4004...
  • Page 33: Board (sy-b) Iris Driver

    CA-3 BOARD (SY-B) IRIS DRIVER SY-B Y2-41200/L5DK2-XE 6.5V(AL) VOLTAGE: POWER ON IRIS12V R9756 0;1/16Z 3.3V(AL) TO PW-B R9751 0;1/16Z CN971 R9757 0;1/16Z R9752 0;1/16Z FILTER- FILTER+ 12.0 CN972 ABF A+ ABF A- FILTER+ ABF B+ FILTER- L9701 ABF B- R9723 BLM11B102SPT Q9704 0;1/10Z...
  • Page 34: Board Iris, Abf, Cmos Image Sensor Connector

    CA-4 BOARD IRIS, ABF, CMOS IMAGE SENSOR CONNECTOR CA-5 BOARD ETHERNET TO CA-1 CN911 CA-4 CN701 CA-5 DGND Z1 Z2 Z3 Z4 Z5 Z6 Z7 DGND C4-40800/L5DK2-XE2 D_GND XCLR XCLR DGND DGND XCLR XCLR C5-40800/L5DK2-XE ETHERNET SDIP7 SDIP7 DGND SDIN7 SDIN7 SDIP7 SDIP7...
  • Page 35: Printed Wiring Boards (p.w.b.)

    PRINTED WIRING BOARDS (P.W.B.) CA-1 P.W.B. (SIDE A) CA-1 P.W.B. (SIDE B) 1AC4B13B0020AA R9111 C9127 C9125 C9119 R9112 C9128 C9121 C9116 R9106 C9118 C9103 C9102 R9101 IC911 C9122 C9112 C9129 C9114 PWB,CA-1 C9123 C9126 CL911 SIDE-B C9132 1AC4B13B0020AA PWB,CA-1 SIDE-A...
  • Page 36 CA-2 P.W.B. (SIDE A) 1AC4B10H3801AA CL5221 CL5221 CN522 S9909 REVERSE CN522 SIDE-A S9902 NEAR L5DK2 PWB,CA2 C1016 S9903 R1093 Q1004 Q1005 C1025 C1030 L1003 C1005 CN104 R1008 S9904 C1033 L1004 R1139 C1012 C1050 C1057 R1010 CL1015 Q1001 R1011 R1009 C1058 R1056 L1001 Q1003...
  • Page 37 CA-2 P.W.B. (SIDE B) 1AC4B10H3801AA L5DK2 PWB.CA2 SIDE-B CN547 CN547 R1032 IC102 C1035 C1010 C1044 C1007 CL1011 IC121 CL1011 CL1009 IC102 C1202 IC103 CL1012 IC101 C1203 C1201 CL1010 CL1001 CL1005 CL1002 CL1003 CL1004 R1068 CL1006 CL1008 CL1013 CL1007 CL1014 CL1014 C1038 R1033 CL1019...
  • Page 38 CA-3 P.W.B. (SIDE A) CA-3 P.W.B. (SIDE B) 1AC4B10H3900AB 1AC4B10H3900AB L5DE2/L5DK2 PWB,CA3 L5DE2/L5DK2 PWB,CA3 SIDE-A CN971 SIDE-B CN971 R9701 R9710 R9706 C9714 R9705 Q9704 Q9702 R9708 C9703 C9701 IC971 Q9705 R9702 R9703 C9702 C9706 R9713 Q9703 CN972 R9707 IC981 R9803 R9805 R9801 R9806...
  • Page 39 CA-4 P.W.B. (SIDE A) CA-4 P.W.B. (SIDE B) 1AC4B10H3900BB 1AC4B10H3900BB PWB,CA4 CN701 SIDE-A CN701 CN714 CN714 CN713 PWB.CA4 SIDE-B CN713 CN703 CN702 CN704 CN703 CA-5 P.W.B. (SIDE A) CA-5 P.W.B. (SIDE B) 1AC4B10H3900CB SIDE-A JK881 D8851 D8851 D8853 D8853 D8854 D8854 D8852 D8852...
  • Page 40 SANYO Electric Co., Ltd. Osaka, Japan Nov./’09...

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