HAKO FM-202 Instruction Manual
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HAKO FM-202 Instruction Manual

HAKO FM-202 Instruction Manual

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®
High-output, temperature controlled
Thank you for purchasing the FM-202 soldering station. This
high-output, temperature controlled soldering station uses a
composite tip, incorporating heater and sensor functions into
one element. Several process control features, unique to the
FM-202, make it applicable to a broad range of soldering
applications.
Please read this manual before operating the FM-202. Keep
this manual readily accessible for reference.
1. PACKING LIST ................................................................ 1
2. SPECIFICATIONS ........................................................... 1
4. PART NAMES .................................................................. 3
5. INITIAL SETUP ............................................................... 3
6. OPERATION .................................................................... 5
7. TIP IDENTIFICATION NUMBER ..................................... 9
8. PARAMETER SETTINGS ............................................. 10
9. MAINTENANCE ............................................................ 12
10. ERROR MESSAGES .................................................... 14
11. TROUBLE SHOOTING GUIDE ..................................... 15
12. PARTS LIST .................................................................. 17
13. TIP STYLES .................................................................. 20
14. APPENDIX A ................................................................. 22
15. WIRING DIAGRAM ....................................................... 23
soldering station
Instruction Manual

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Summary of Contents for HAKO FM-202

  • Page 1: Table Of Contents

    Several process control features, unique to the FM-202, make it applicable to a broad range of soldering applications. Please read this manual before operating the FM-202. Keep this manual readily accessible for reference.
  • Page 2 FM-202 Control card Soldering station Card chain Iron holder Tip tray Power cord Heat resistant pad *Yellow, orange or blue sleeve assembly is included.

  • Page 3: Warnings, Cautions, Notes And Examples

    Inform others in the area that the unit is hot and should not be touched. Turn the power off when not in use, or left unattended. Turn the power off when connecting the MODEL FM-2021 or storing the MODEL FM-202. Do not remove or damage the bar code sticker.

  • Page 4: Part Names

    4. PART NAMES Power switch FM-202 Control card Soldering station Power receptacle Process gate Fuse Receptacle Card chain Tip cleaner Tip (not included) FM-2021 connector assembly Sleeve assembly Iron holder Tip tray Power cord Heat resistant pad 5. INITIAL SETUP A.

  • Page 5: Operation

    Receptacle at the front of the station. 3. Plug the power cord into a grounded wall socket. The FM-202 is protected against Push the plug in as far as it will go, and try to remove it electrostatic discharge and must be without pressing the release pin.
  • Page 6 • Data entry: Selected quantity (see ‘data entry procedures’ for exact characteristics) • Temperature scale: The front panel of the FM-202 soldering station °C or °F, depending upon selection has four control buttons, the process gate, the • Error detection: receptacle, and the card slot.
  • Page 7 Once the tip is inserted NOTE: into the connector, heat control begins. The FM-202 is preset at 750°F. at the factory. 4. When the set temperature is reached, the Check the temperature setting by pressing the button.
  • Page 8 Control card Each FM-202 comes with a small card, which inserts into the Card slot on the front of the unit. This card is used when entering data for the process control function (a temperature value is to be changed, or data are to be entered). Any FM-202 card can be used with any FM-202 soldering station.
  • Page 9 a. Hold the button down for at least one When the station is ON and the second. control card is in the station, the data entry procedure is: b. The current temperature setting will be displayed, then the hundreds digit will begin to flash.

  • Page 10: Tip Identification Number

    Do not damage or remove the Tip ID bar code sticker. a specific Tip ID; whenever a tip is changed, the Tip ID should be entered into the FM-202 for most effective process control. There are two ways to enter Tip ID data into the FM-202: See below or page 6 of this manual.

  • Page 11: Parameter Settings

    8. PARAMETER SETTINGS Entering the parameters The FM-202 has the following four parameters: 1) °C or °F temperature display selection 2) Auto power shutoff 3) Low-temperature alarm tolerance setting 4) Supervisor or operator control setting Once the station enters parameter mode, set the parameters in the order shown below.
  • Page 12 When the temperature returns within the allowable range, the buzzer will stop. 2. If you enter a value exceeding the allowable The value is stored in the FM-202 as described range shown to the left, you will be brought below:...

  • Page 13: Maintenance

    High temperatures shorten tip life and may cause thermal shock to components. Always use the lowest possible temperature when soldering. The excellent thermal recovery characteristics of the FM-202 ensure effective soldering at low temperatures. 2. Cleaning Always clean the soldering tip before use, to remove any residual solder or flux adhering to it.
  • Page 14 Checking Procedure WARNING: Unless otherwise directed, carry out these procedures with the power switch OFF and the power UNPLUGGED. Check for a broken heater or 1. Check for a broken heater or sensor sensor Measure the resistance across this position. T7-D24 1Y100CB3 Verify the electrical integrity of the heater and...

  • Page 15: Error Messages

    10. ERROR MESSAGES Sensor Error When there is the possibility that a failure has occurred in the sensor or heater (including the sensor circuit), is displayed and the power is shut down. NOTE: The sensor error also occurs if the tip is not inserted properly.

  • Page 16: Trouble Shooting Guide

    11. TROUBLE SHOOTING GUIDE WARNING: • Before checking the inside of the FM-202 or replacing parts, be sure to disconnect the power plug. Failure to do so may result in electric shock. The unit does not CHECK : Is the power cord and/or the connection plug dis-...
  • Page 17 The low-temperature CHECK : Is the tip too small for the items to be soldered? ACTION : Use a tip with a larger thermal capacity. alarm tolerance error CHECK : Is the setting value for the low-temperature alarm occurs frequently. tolerance too low? ACTION : Increase the setting value.

  • Page 18: Parts List

    Nut M3 External tooth lock washer Nominal size 4 Spring washer Nominal size 4 (2) Pan head screw M4 x 55 (2) FM-202 Station Tapping screw Nominal size Item 2.6 x 10 (4) Part No. Part Name Specifications B2749 Control card...
  • Page 19 Item No. Part No. Part Name Specifications FM2021-01 Conversion kit is yellow FM2021-02 Connector assembly B2770 Connector cover B2765C Sleeve assembly Yellow B2768C Sleeve assembly Orange B2769C Sleeve assembly Blue B2300 Heat resistant pad ¥ Iron Holder Item No. Part No. Part Name Specifications 634-01...

  • Page 20: Tip Styles

    13. TIP STYLES (4.53) (5.47) Unit: mm (in.) T7-D08 SHAPE-0.8D Chisel T7-D12 SHAPE-1.2D Chisel T7-D16 SHAPE-1.6D Chisel T7-D24 SHAPE-2.4D Chisel (0.14) (0.02) (0.02) (0.17) (0.02) (0.16) (0.02) (0.12) (0.39) (0.39) (0.39) (0.37) T7-D32 SHAPE-3.2D Chisel T7-D4 SHAPE-4D Chisel T7-D52 SHAPE-5.2D Chisel T7-B SHAPE-B Conical (0.05) (0.28)
  • Page 21 Unit: mm (in.) T7-R20 SHAPE-2.0R Slot T7-R23 SHAPE-2.3R Slot (0.05) (0.06) (0.07) (0.06) (0.2) (0.2) T7-R27 SHAPE-2.7R Slot T7-R48 SHAPE-4.8R Slot T7-R34 SHAPE-3.4R Slot T7-1001 SOP5.1 x 4.6 (0.08) (0.23) (0.09) (0.07) (0.09) (0.07) (0.07) (0.18) (0.2) (0.2) (0.18) (0.2) T7-1002 SOP5.1 x 10.4 T7-1005 SOP9.5 x 13.2 T7-1004 SOP9.5 x 15.8...

  • Page 22: Appendix A

    14. APPENDIX A How to enter the tip identification number into the FM-202: 1. Insert the card to unlock the system. Example: 2. Press the button and hold for more When the tip identification number is 07. than one second.

  • Page 23: Wiring Diagram

    15. WIRING DIAGRAM Power switch Power receptacle P.W.B./ Temperature control White Black P.W.B/Temperature setting P.W.B./ Display Ground Connector board P.W.B./ P.W.B./ Process gate process process switch gate B gate A HEAD OFFICE 4-5, SHIOKUSA 2-CHOME, NANIWA-KU, OSAKA, 556-0024 JAPAN TEL:+81-6-6561-3225 FAX:+81-6-6561-8466 http://www.hakko.com AMERICAN HAKKO PRODUCTS, INC.

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