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Wouxun KG-UV920R Service Manual
Wouxun KG-UV920R Service Manual

Wouxun KG-UV920R Service Manual

Twin band mobile radio
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Twin Band Mobile Radio Service Manual
1
4V
TXCO-U
138-CLK
AFi-U
TX-U
138-DATA
DEV-U
138-Rdata
138-CSN-U
U512
6.144MHz
CMX138
MOD-U
MIC
D
1/2V
U523
U522
DQT-U
SQL-U
AMP
AMP
5V
5R-U
U522
DTMF-STD-U
Q4
AMP
DEV-U
Q3
U518
Q2
MT8870
3.58MHz
Q1
DTMF-TOE-U
4V
TXCO-V
138-Rdata
AFi-V
TX-V
138-CLK
DEV-V
6.144MHz
138-DATA
138-CSN-V
U460
CMX138
C
MOD-V
MIC
4V
U523
U523
DQT-V
SQL-V
1/2V
AMP
AMP
5V
1/2V
U523
DTMF-STD-V
Q4
AMP
DEV-V
Q3
U519
Q2
MT8870
3.58MHz
Q1
DTMF-TOE-V
5V
CLK
DTMF-V
DATA
DTMF-U
B
U724
APC
HT9200
Multi-AF
M62363FP-LD
M62363FP-CLK
3.58MHz
M62363FP-Data
AFi-U
AFi-V
5V
CLK
SW714
DATA
U725
Multi-AF
AFi-V
BUSY
VOICE
SW-13
SW
SW-8
SW713
FM-AF/DTMF/VOICE
Multi-AF
AFi-U
SW-15
SW
SW-11
中 转接口
A
有线复制 接口
写 频接口
1
I Structure of Frequency
This model uses twice frequency conversion. For UHF band, the 1
455KHz; For VHF band, the 1
provided by PLL circuit. PLL circuit is also produced the necessary transmitting frequencies(see Chart
I). A, B, C, D frequency points of Chart I are as followings:
Structure of
Frequency
(1)
136~174.995MHz
(2)
136~174.995MHz
(3)
136~174.995MHz
2
5V
T115
Fin-U
RF
U111
5C-U
T132
AMP
15U36
TCX O-U
Do-U
Ripple
LPF
Filter
5C-U
CR111
19.2MHz
TX/RX-U
DCS-U
DC
MOD-U
BUFF
VCO
SW
AMP
T133
T116
T112
SW-10
38.4MHz
450KHz
450KHz
CF
5R-U
T527
FM IF
U512
SQL-U
DEV-U
TA31136F
AMP
5V
T118
Fin-U
RF
U114
5C-V
T121
AMP
TCX O-V
15U36
Do-U
Ripple
LPF
Filter
CR114
19.2MHz
T/RX-U
DCS-V
DC
BUFF
MOD-V
VCO
SW
AMP
T113
5V
T134
T119
SW-1
x2
5R-V
28.8MHz
T114
FM IF
U512
ANSQL
DEV-V
TA31136F
AMP
T520
450KHz
CF
450KHz
5V
5V
T737
P-SPK1
MOD-V
SW
STANDBY
MOD-U
5V
TUNE-U
T738
U460
TUNE-V
Filter
SW
CMX138
AFo-U
AFo-V
RXo
RXi
SW714
SW714
RXo
SW714
SW
MOD-V
AFo-V
SW-13
SW
SW-14
SW
SW713
SW713
RXo
SW713
SW
MOD-U
AFo-U
SW-15
SW
SW-16
SW
TXD
RXD
2
st
IF is 29.95MHz, and the 2
A
165.250~204.245MHz
165.250~204.245MHz
165.250~204.245MHz
3
5C-U
5C-U
5R-U 8T-U
8T-U
RF
T/R
RF
RF
U/V
AMP
SW
AMP
AMP
SW
T117
D121,D142
T139
T140
D330
FL519,FL520
5R-U
5R-U
5R-U
38.85MHz
T539
IF
1st
RF
MCF
BPF
BPF
MIX ER
AMP
T537
TUNE
5C-V
5C-V
5R-V 8T-V
8T-V
8T-V
RF
T/R
RF
U/V
BPF
BPF
5C-V
AMP
SW
AMP
SW
T120
T138
D329
D122,D144
5R-V
5R-V
5R-V
29.25MHz
T540
IF
1st
RF
MCF
BPF
BPF
MIX ER
AMP
FL521,FL522
T238
TUNE
CLK
STcp
SHcp
Ds
JK713
U781
PHONE
74HC595
JACK
5V
SP714
U742
5V
L4600
BATT
JK714
PHONE
JACK
SP713
控制面板接 口
BATT
BATT
MIC
T736
AFo
MUTE
U730
SW
BATT
TA7368P
8V
CLK
DC
DC
DATA
T734
SW
SW
CS
DC
P_SPK2
T732
T735
POWER
SW
3
nd
IF is 450KHz.The 1st local oscillations is
Chart I
C
400~470.995MHz
450~520.995MHz
245~245.995MHz
1
4
D338,D339,D326
D332,T332,T329
BATTo
BATT
8T-U 8T-V
D333,D334,T334
RF
RF
RF
U/V
LPF
LPF
AMP
AMP
AMP
SW
T325
T326
T331
8T-U 8T-V
U/V
U/V
LPF
LPF
SW
SW
D527,D528,D327
T327 T328 D331
D335,T333,T330
D336,D337,T335
rectifier
rectifier
8V
D342
D340
compare
AMP
APC
IC312
CLK
DATA
5V
RF
AMP
STcp
BATTo
8V
U812
SHcp
5V
Regulator
SW-1
SW-10
SW-2
SW-11
SW-3
SW-12
8V
5V
U811
SW-4
U781
SW-13
SW-5
SW-14
Regulator
74HC595
SW-6
SW-15
SW-7
5V
SW-16
8V
SW-8
RX-V
DC
8T-U
TX-U
Q7
SW
T819 T812
8V
5M
CPU
DC
8T-V
TX-V
5V
U752
U912
SW
TEMP
TEMP
T820 T811
Voice-CLK
ROM -WP
DET
Voice-Data
ROM -CLK
Voice-BUSY
ROM -Data
BATT
5V
TE M
PLL_LE-U
4V
BATT
BATT Test
U733
BATT Test
PLL_LE-V
DET
Regulator
FM-SC LK
595-Ds
FM-Data
595-STcp
138-CSN-U
595-SHcp
U729
5V
WP
138-Data
DAC -LD
CLK
138-RData
CLK-P LL/DAC
24C64
DATA
138-CLK
Data-P LL/DAC
RXD
DTM F-STD _U
DTMF-TOE _V
BATT
Q4
RX-U
Q1
FAN
Q3
TXD
DTMF-STD _V
Q2
MCU -CS
P-SP K2
DTM F-TOE _U
HT9200-Data
M CU -DATA
11.0592MHZ
HT9200-CLK
Filter
M CU -CLK
FAN
P-SP K1
138-CSN-V
4
st
IF is 38.85MHz, and the 2
B
429.25~500.245MHz
479.25~550.245MHz
274.25~275.245MHz
LPF
D
rectifier
D341 T336
5V
C
32.768KHz
FM
T501
RADIO
SW
Multi-AF
AF
SW-2
BATT
DC
SW
T818,T825
POWER
5V
DC
5R-U
RX-U
SW
T814 T821
B
5V
DC
5R-V
RX-V
SW
T816 T822
5V
5C-V
RX-V
DC
TX-V
SW
T817 T823
5V
5C-U
RX-U
DC
TX-U
SW
T815 T824
JP812
A
FAN
DC
SW
nd
IF is
D

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Summary of Contents for Wouxun KG-UV920R

  • Page 1 Twin Band Mobile Radio Service Manual 5C-U T115 Fin-U U111 5C-U T132 TXCO-U 138-CLK 15U36 AFi-U TCX O-U Do-U Ripple TX-U 138-DATA D338,D339,D326 DEV-U Filter 138-Rdata 138-CSN-U D332,T332,T329 5C-U CR111 5C-U 5R-U 8T-U 8T-U BATTo BATT 8T-U 8T-V D333,D334,T334 19.2MHz U512 6.144MHz TX/RX-U...
  • Page 2 Ⅱ Receiving Chart II (1) The front end of U Band (RF Amplifier) The signal which is received from the antenna enters the transmission/receive change-over switch diode circuit (D332, D333, D338 and D339), then goes through BPF(L1560, L561 and L562), and is enlarged by RF amplifier (T539).
  • Page 3 (4)Intermediate Frequency Enlarging Circuit For U band, the 1 intermediate frequency signal via filter enters the 1 intermediate frequency amplifier T527(2SC4215) to amplify and enter the intermediate frequency system IC U524. The intermediate frequency system chip provides 2 mixer, 2 local oscillations’...
  • Page 4 Chart III III Synthesis of PLL Frequency PLL circuit creates the local oscillator signals for receiving and RF signals for transmitting. Chart IV (1) PLL The step frequency for PLL circuit is 5KHz or 6.25KHz. Reference oscillation signals of 14.4MHz and 19.2MHz are split frequencies by a fixed counter on U111 and U114.
  • Page 5 by T116 and T117, and then are transmitted to RF amplifier and receiver separately via D142 and D135. ( See Chart IV) VCO for V Band For V band, the used frequency points are generated by T134 for transmitting and receiving. Transmit the VCO controlling voltage that is obtained from the phase comparator to variable diode (D116, D114) to control oscillation frequency.
  • Page 6: Power Supply

    Chart VI (3) Auto Power Control (APC) Circuit For U band, a part of the output from RF power amplifier is commuted to DC voltage by D340, D341 and T336, and then is sent to APC IC312. APC IC312 produces a controlled voltage by comparing DC voltage and the 3 output reference voltage from U723 D/A converter.
  • Page 7: Control Circuit

    VI Control Circuit The control circuit is consist of the micro processor(U912) and the outside circuit. It controls TX-RX unit. The main functions for the U912 are as followings: Switch the TX-RX state according to the signal input from PTT. Read out the data of the systems, groups, frequencies and programming from the memory circuit.
  • Page 8 LCD displays the information, which is controlled the unicircuit of the display driver for the screen by the micro processor (IC811), to ensure that the LCD displays the corresponding information.(See Chart X) Chart X 2) Backlight Circuit The LCD screen for this radio is using three color of the backlight, while the keyboard is using the solid color.
  • Page 9 Transmission Segment Measurement Adjustment SPEC/ ITEM CONDITON MARK Test Facility Terminal Components Method 1.Frequecny 1) CH: High Frequency High Adjustment 2)PTT:ON Meter Frequenc +/-50Hz 2.High Power Test CH: Low Power Meter 4.0W Adjustment Center Current Meter +/-0.1V High 1.9A BATT Terminal below Voltage:13.8V...
  • Page 10 SSGMOD:1.5 KHz Test CH: Low Programming Write-into Squelch SQL(Squelch Center Software Open Threshold High Value) Write-into Output:-123dBm(0. [Wide] 16uV) SSGMOD:3.0 KHz [NARROW] Test CH: Center Output:-122dBm(0. 16uV) SSGMOD:3.0 KHz 4. SQL(Deep Test CH: Center squelch threshold High value) Write-into Output:-117dBm(0.3 [Wide] SSGMOD:3.0 KHz [ Narrow]...
  • Page 11 IX Component List Front Component List on PCB SPEC USE/Function encapsulation Item 0.5P Chip capacitor C0603 C396 C397 C883 C884 C859 C851 C856 C855 C736 C735 C115 C501 C485 C480 C478 C473 C472 C468 C766 C767 100P Chip capacitor C0402 C865 C867 C869 C870 C873 C875 C885 C886 C890 C891 C892 C894 C895 C896...
  • Page 12 Chip capacitor C0402 C658 12P.Q Chip capacitor C1210 C412 150P Chip capacitor C0402 C456 C538 Chip capacitor C0402 C688 Chip capacitor C0603 C229 15P.Q Chip capacitor C0805 C419 15P.Q Chip capacitor C1210 C350 C403 180P Chip capacitor C0402 C176 Chip capacitor C0603 C141 C201 18P.Q...
  • Page 13 7P.Q Chip capacitor C1210 C388 C425 Chip capacitor C0402 C153 82P.Q Chip capacitor C1210 C366 Chip capacitor C0603 C142 9P.Q Chip capacitor C1210 C433 R541 R750 R481 R477 R466 R465 Resistor chip R0402 R474 R882 R872 R581 R178 Resistor chip R0603 R382 1.2K...
  • Page 14 R319 R587 R467 R452 R451 R248 R502 R501 R829 R531 R532 R533 Resistor chip R0402 R534 R743 R741 R485 R480 R478 R468 R472 R473 C881 C871 R169 R168 R767 R861 R818 R820 2.2K Resistor chip R0402 R832 2.2K Resistor chip R0603 R237 R383 200K...
  • Page 15 D926 RLS4148 Diode D611 D610 1SS372 Diode D812 D612 32.768KHz Crystal MC-146 CR811 2.5 mm Earphone socket ST-104 JK513 3.5 mm Speaker socket ST-301 JK611 JP20 20 chip console JP-20-2L JP811 CH100nH Fixed conductor L0603 L811 L611 L520 L517 CH68nH Fixed conductor L0603 L519 L518...
  • Page 16 Resistor chip R0402 R145 R110 Resistor chip R0402 R138 150K Resistor chip R0402 R655 R654 Resistor chip R0402 R650 R647 R645 5.6R Resistor chip R0402 R926 560R Resistor chip R0402 R117 R312 220R Resistor chip R0603 R358 R356 Resistor chip R0603 R360 150K...
  • Page 17 Obverse Component List on PCB SPEC Use/Function encapsulatin Item ANT-2 Antenna ANT-KX01 ANT112 BATTERY Battery contract BATTERY3 BATT611 C666 C819 C317 C137 C363 C264 C247 C546 C539 C281 C555 C532 C531 C426 C412 C405 C401 C400 C391 C375 C351 102P Chip capacitor C0402 C339 C228 C212 C266 C183 C172 C170...
  • Page 18 C440 C439 C419 C418 C191 C188 C187 Chip capacitor C0402 C111 Chip capacitor C0402 C437 Chip capacitor C0402 C410 C246 C245 C265 C119 Chip capacitor C0402 C406 C280 Chip capacitor C0402 C404 C395 C346 C337 C333 C253 Chip capacitor C0402 C399 C342 0.5P Chip capacitor...
  • Page 19 D133 D323 D316 D315 D314 D312 D148 HSC277 Diode D138 D137 D136 D135 D311 D321 D320 D145 D144 D143 D142 D319 1SV305 Variable diode D318 D141 HSM88A Diode D443 D147 BA592 Diode D322 D146 1SV278 Variable diode D317 Chip tantalum 0.1uF electrolytic EIA3216...
  • Page 20 Fixed HW82nH L0603 L343 L320 C415 inductance Fixed HW560nH L0603 L326 inductance Fixed CH220nH L0603 L324 L323 inductance Fixed HW47nH L0603 L318 inductance Fixed CH100nH L0603 L317 L153 inductance Fixed CH120nH L0603 L316 L312 L311 inductance Fixed CI6.8uH L0603 L315 L152 inductance Fixed CH270nH...
  • Page 21 inductance Fixed CI560nH L0805 L174 inductance Fixed CI100nH L0805 L328 inductance Fixed HW220nH L0805 L176 L330 L175 inductance Fixed HW1uH L0805 L329 inductance 0.31*1.5*7T Air core coil LC03155T L338 L335 0.31*1.5*8T Air core coil LC03155T L336 0.31*1.5*5T Air core coil LC03155T L185 L182 L181 0.31*1.5*7T...
  • Page 22 2.7K Resistor chip R0402 R455 Resistor chip R0402 R448 R447 R445 R201 R418 R176 R172 R166 R192 R334 R205 Resistor chip R0402 R187 R452 680R Resistor chip R0402 R417 R330 R317 R194 R190 Resistor chip R0402 R394 R349 R333 R186 R185 R364 3.3K Resistor chip R0402...
  • Page 23 LCD Controlled Board Component List Front Component List on PCB SPEC Use/Function encapsulation ITEM Light-emitting D0603 D616 D615 D612 D611 diode Backlight film D812 Speaker MIC60 MIC611 Obverse Component List on PCB SPEC Use/Function encapsulation ITEM 103P Chip capacitor C0402 C624 C620 102P Chip capacitor...
  • Page 24 X Elementary Diagram and PCB Diagram Motherboard Diagram C361 未受控前电调 R316 T 327 1.8K 104P 8T-V RN2107 C337 IC312B R378 C330 R402 R408 R328 D331 102P LM2904 4.7K DAN235E 102P 330K C323 C346 R382 T 328 102P T332 型钽电解 型钽电解 102P RN1107 5C-U...
  • Page 25: Panel Diagram

    Panel Diagram R843 100K T841 R842 R911 R912 R914 R916 R918 R920 R922 DTC114EE 2.2K R841 POWER 10K+-1% 2.2K+-1% 2.2K+-1% 2.2K+-1% 3.3K+-1% 3.3K+-1% 6.8K+-1% T844 4.7K C911 SW912 SW913 SW914 SW915 SW916 SW917 R818 C912 C921 C922 C923 C924 C925 C926 SW-2 102P...
  • Page 33 g g g g g g g g...