Dodge 2015 RAM Owner's Manual

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R A M T R U C K

2 0 1 5

D I E S E L S U P P L E M E N T

O W N E R ' S M A N U A L

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Summary of Contents for Dodge 2015 RAM

Page 1 R A M T R U C K 2 0 1 5 D I E S E L S U P P L E M E N T O W N E R ’ S M A N U A L...
Page 2 VEHICLES SOLD IN CANADA With respect to any Vehicles Sold in Canada, the name This manual illustrates and describes the operation of Chrysler Group LLC shall be deemed to be deleted and the features and equipment that are either standard or op- name Chrysler Canada Inc.
Page 3 RAM DIESEL SUPPLEMENT RAM 1500 ..............3 RAM 2500 / 3500 / 4500 / 5500 .
Page 5 RAM 1500...
Page 7: Table Of Contents
TABLE OF CONTENTS SECTION PAGE INTRODUCTION ............. 7 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE .
Page 9: Introduction
INTRODUCTION CONTENTS A MESSAGE FROM CHRYSLER GROUP LLC ..8...
Page 10 8 INTRODUCTION A MESSAGE FROM CHRYSLER GROUP LLC store information about vehicle modifications that increase horsepower and torque output such as Chrysler Group LLC welcomes you as a turbocharged whether or not performance-enhancing powertrain diesel-powered truck owner. Your diesel truck will components, commonly referred to as downloaders, sound, feel, drive, and operate differently from a power boxes, or performance chips have been used.
Page 11: Things To Know Before Starting Your Vehicle
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE CONTENTS REMOTE STARTING SYSTEM ....10 ENGINE BREAK-IN RECOMMENDATIONS ..11 ▫ How To Use Remote Start ....10...
Page 12 10 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE REMOTE STARTING SYSTEM How To Use Remote Start All of the following conditions must be met before the This system uses the Remote Keyless Entry engine will remote start: (RKE) transmitter to start the engine conve- •...
Page 13: Engine Break-In Recommendations
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 11 ENGINE BREAK-IN RECOMMENDATIONS WARNING! The diesel engine does not require a break-in period due • Do not start or run an engine in a closed garage or to its construction. Normal operation is allowed, provid- confined area.
Page 14 12 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE NOTE: Light duty operation such as light trailer towing or no load operation will extend the time before the engine is at full efficiency. Reduced fuel economy and power may be seen at this time. The engine oil installed in the engine at the factory is a high-quality energy conserving type lubricant.
Page 15: Understanding Your Instrument Panel
UNDERSTANDING YOUR INSTRUMENT PANEL CONTENTS ▫ Diesel Exhaust Fluid (DEF) Fault Warning INSTRUMENT CLUSTER ....14 Messages ......48 ▫...
Page 16: Instrument Cluster
14 UNDERSTANDING YOUR INSTRUMENT PANEL INSTRUMENT CLUSTER...
Page 17: Instrument Cluster Descriptions
UNDERSTANDING YOUR INSTRUMENT PANEL 15 Instrument Cluster Descriptions ignition switch is turned to the ON/RUN position, have the light inspected by an authorized dealer. 1. Tachometer 3. Malfunction Indicator Light (MIL) The tachometer indicates engine speed in Revolutions Per Minute (RPM x 1000). The Malfunction Indicator Light (MIL) is part of an Onboard Diagnostic (OBDII) system 2.
Page 18 16 UNDERSTANDING YOUR INSTRUMENT PANEL Although your vehicle will usually be drivable and not WARNING! (Continued) need towing, see your authorized dealer for service as slowly or park over flammable substances such as dry soon as possible. plants, wood, cardboard, etc. This could result in death or serious injury to the driver, occupants or others.
Page 19 UNDERSTANDING YOUR INSTRUMENT PANEL 17 NOTE: 6. Turn Signal Indicators • The “ESC Off Indicator Light” and the “ESC The arrow will flash with the exterior turn Activation/Malfunction Indicator Light” come on mo- signal when the turn signal lever is operated. mentarily each time the ignition switch is turned to ON/RUN.
Page 20 18 UNDERSTANDING YOUR INSTRUMENT PANEL 8. Park/Headlight ON Indicator — If Equipped placard or tire inflation pressure label, you should deter- mine the proper tire inflation pressure for those tires.) This indicator will illuminate when the park As an added safety feature, your vehicle has been lights or headlights are turned on.
Page 21 UNDERSTANDING YOUR INSTRUMENT PANEL 19 Your vehicle has also been equipped with a TPMS CAUTION! malfunction indicator to indicate when the system is not operating properly. The TPMS malfunction indicator is The TPMS has been optimized for the original combined with the low tire pressure telltale. When the equipment tires and wheels.
Page 22 20 UNDERSTANDING YOUR INSTRUMENT PANEL 11. Cargo Light If a problem is detected, the light will come on while the engine is running. Cycle the ignition key when the The cargo light will illuminate when the cargo vehicle has completely stopped and the transmission is in light is activated by pressing the cargo light the PARK position.
Page 23 UNDERSTANDING YOUR INSTRUMENT PANEL 21 15. Air Suspension Off-Road 1 Indicator Lamp — If at the same speed. Low range provides a greater gear reduction ratio to provide increased torque at the wheels. Equipped For further information on four-wheel drive operation This light will illuminate when the air suspension system and proper use, refer to “Four-Wheel Drive Operation —...
Page 24 22 UNDERSTANDING YOUR INSTRUMENT PANEL For further information on four-wheel drive operation 22. Air Bag Warning Light and proper use, refer to “Four-Wheel Drive Operation — This light will turn on for four to eight seconds If Equipped” in “Starting And Operating”. as a bulb check when the ignition switch is first 20.
Page 25 UNDERSTANDING YOUR INSTRUMENT PANEL 23 NOTE: The highest available transmission gear is dis- If the light remains on when the parking brake has been played in the lower right corner of the EVIC whenever disengaged, and the fluid level is at the full mark on the the Electronic Range Select (ERS) feature is active.
Page 26 24 UNDERSTANDING YOUR INSTRUMENT PANEL NOTE: The light may flash momentarily during sharp Operation of the Brake Warning Light can be checked by cornering maneuvers, which change fluid level condi- turning the ignition switch from the OFF position to the tions.
Page 27 UNDERSTANDING YOUR INSTRUMENT PANEL 25 if the driver’s seat belt remains unbuckled, the seat belt (DEF) is required to maintain normal vehicle operation reminder light will flash or remain on continuously. Refer and emissions compliance. More information is available to “Occupant Restraints” in “Things To Know Before in the Electronic Vehicle Information (EVIC) or Driver Starting Your Vehicle”...
Page 28: Instrument Cluster
26 UNDERSTANDING YOUR INSTRUMENT PANEL INSTRUMENT CLUSTER...
Page 29: Instrument Cluster Descriptions
UNDERSTANDING YOUR INSTRUMENT PANEL 27 Instrument Cluster Descriptions If the ABS light remains on or turns on while driving, it indicates that the anti-lock portion of the brake system is 1. Tachometer not functioning and that service is required. However, The tachometer indicates engine speed in Revolutions the conventional brake system will continue to operate Per Minute (RPM x 1000).
Page 30 28 UNDERSTANDING YOUR INSTRUMENT PANEL testing the light will come on when the ignition is first WARNING! turned on and remain on for 15 seconds, then blink for 5 seconds, and remain on until the vehicle is started. If the A malfunctioning catalytic converter, as referenced bulb does not come on during starting, have the condi- above, can reach higher temperatures than in normal...
Page 31 UNDERSTANDING YOUR INSTRUMENT PANEL 29 • Check for an inoperative outside light bulb if either CAUTION! (Continued) indicator remains on and does not flash, or flashes at a with the air conditioner turned off until the pointer rapid rate. drops back into the normal range. If the pointer 5.
Page 32 30 UNDERSTANDING YOUR INSTRUMENT PANEL 6. Brake Warning Light The dual brake system provides a reserve braking capac- ity in the event of a failure to a portion of the hydraulic This light monitors various brake functions, system. A leak in either half of the dual brake system is including brake fluid level and parking brake indicated by the Brake Warning Light, which will turn on application.
Page 33 UNDERSTANDING YOUR INSTRUMENT PANEL 31 The light also will turn on when the parking brake is WARNING! applied with the ignition switch in the ON/RUN posi- tion. Driving a vehicle with the red brake light on is dangerous. Part of the brake system may have failed. NOTE: This light shows only that the parking brake is It will take longer to stop the vehicle.
Page 34 32 UNDERSTANDING YOUR INSTRUMENT PANEL if the driver’s seat belt remains unbuckled, the seat belt lubrication system malfunction. Immediate service reminder light will flash or remain on continuously. Refer should be obtained from an authorized dealer. to “Occupant Restraints” in “Things To Know Before If the gauge pointer moves to either extreme of the gauge, Starting Your Vehicle”...
Page 35 UNDERSTANDING YOUR INSTRUMENT PANEL 33 14. Fuel Gauge vehicle placard or tire inflation pressure label, you should determine the proper tire inflation pressure for those Shows level of fuel in tank when ignition switch is in the tires.) ON/RUN position. As an added safety feature, your vehicle has been 15.
Page 36 34 UNDERSTANDING YOUR INSTRUMENT PANEL Your vehicle has also been equipped with a TPMS CAUTION! malfunction indicator to indicate when the system is not operating properly. The TPMS malfunction indicator is The TPMS has been optimized for the original combined with the low tire pressure telltale. When the equipment tires and wheels.
Page 37 UNDERSTANDING YOUR INSTRUMENT PANEL 35 17. Front Fog Light Indicator — If Equipped NOTE: The highest available transmission gear is dis- played in the lower right corner of the DID whenever the This indicator will illuminate when the front Electronic Range Select (ERS) feature is active. Use the fog lights are on.
Page 38 36 UNDERSTANDING YOUR INSTRUMENT PANEL 22. TOW/HAUL NOTE: • The “ESC Off Indicator Light” and the “ESC The TOW HAUL button is located on the center stack upper switch bank. This light will illumi- Activation/Malfunction Indicator Light” come on mo- nate when TOW HAUL mode is selected.
Page 39: Electronic Vehicle Information
UNDERSTANDING YOUR INSTRUMENT PANEL 37 24. DEF Gauge NOTE: • The gauge may take up to five seconds to update after The DEF Gauge displays the actual level of Diesel Exhaust Fluid in the DEF tank. Diesel Exhaust Fluid adding a gallon or more of Diesel Exhaust Fluid (DEF) (DEF) is required to maintain normal vehicle operation to the DEF tank.
Page 40: Electronic Vehicle Information Center (Evic)
38 UNDERSTANDING YOUR INSTRUMENT PANEL ELECTRONIC VEHICLE INFORMATION CENTER This system conveniently allows the driver to select a (EVIC) variety of useful information by pressing the switches mounted on the steering wheel. The Electronic Vehicle Information Center (EVIC) fea- tures a driver-interactive display that is located in the Refer to “Electronic Vehicle Information Center –...
Page 41: Displays - 3.5" Display
UNDERSTANDING YOUR INSTRUMENT PANEL 39 Electronic Vehicle Information Center (EVIC) 1. Compass Display Displays — 3.5” Display Displays the current direction. For further information, refer to “Compass Settings” under “Customer Program- mable Features — Uconnect® 5.0/8.4 Settings”. 2. Temperature Display Displays the temperature in degrees Celsius or degrees Fahrenheit.
Page 42 40 UNDERSTANDING YOUR INSTRUMENT PANEL • Electronic Speed Control SET • Windshield Washer Fluid Low Indicator This light will turn on when the electronic This telltale will turn on to indicate the wind- speed control is SET. For further information, shield washer fluid is low.
Page 43 UNDERSTANDING YOUR INSTRUMENT PANEL 41 Protection Mode will automatically be selected in CAUTION! order to “protect” the air suspension system, air suspension adjustment is limited due to payload. Continuous driving with the Transmission Tempera- • Water In Fuel Indicator Light — Diesel Only ture Warning Light illuminated will eventually cause severe transmission damage or transmission failure.
Page 44 42 UNDERSTANDING YOUR INSTRUMENT PANEL NOTE: The “Wait To Start” telltale may not illuminate if Do not operate the vehicle until the cause is cor- the intake manifold temperature is warm enough. rected. This light does not show how much oil is in •...
Page 45 UNDERSTANDING YOUR INSTRUMENT PANEL 43 If jump starting is required, refer to “Jump Starting reduced performance, an elevated/rough idle or en- Procedures” in “What To Do In Emergencies”. gine stall and your vehicle may require towing. • Electronic Throttle Control (ETC) Light •...
Page 46 44 UNDERSTANDING YOUR INSTRUMENT PANEL • Electric Power Steering Malfunction Warning Light • Five Second Stored Messages This telltale is on when the Electric Power When the appropriate conditions occur, this type of Steering is not operating and needs service. message takes control of the main display area for five seconds and then returns to the previous screen.
Page 47: Diesel Particulate Filter (Dpf) Messages
UNDERSTANDING YOUR INSTRUMENT PANEL 45 • Unstored Messages Until RUN into your vehicle and managed by the Powertrain Con- trol Module (PCM). The PCM manages engine combus- These messages deal primarily with the Remote Start tion to allow the exhaust system’s catalyst to trap and feature.
Page 48 46 UNDERSTANDING YOUR INSTRUMENT PANEL Your vehicle has the ability to alert you to additional minutes, you can remedy the condition in the particu- maintenance required on your vehicle or engine. Refer to late filter system and allow your diesel engine and the following messages that may be displayed on your exhaust after-treatment system to cleanse the filter to Electronic Vehicle Information Center (EVIC):...
Page 49: Diesel Exhaust Fluid (Def) Warning Messages
UNDERSTANDING YOUR INSTRUMENT PANEL 47 • Exhaust Service Required — See Dealer Now — This CAUTION! messages indicates regeneration has been disabled due to a system malfunction. At this point the engine See your authorized dealer, as damage to the exhaust Powertrain Control Module (PCM) will register a fault system could occur soon with continued operation.
Page 50: Diesel Exhaust Fluid (Def) Fault Warning Messages
48 UNDERSTANDING YOUR INSTRUMENT PANEL a single chime. The remaining mileage can be pulled EVIC/DID during vehicle start up, and it will be up anytime by way of the “Messages” list within the accompanied by a single chime. The DEF Low telltale EVIC/DID will be illuminated continuously until DEF fluid tank is filled with a minimum of two gallons of DEF.
Page 51 UNDERSTANDING YOUR INSTRUMENT PANEL 49 • Engine Will Not Restart Service DEF System See authorized dealer and have your vehicle serviced immediately. If not corrected in 50 miles, vehicle will Dealer — This message will display if DEF system enter the “Engine Will not restart in XXXmi Service issue detected is not serviced during the allowed DEF See dealer”...
Page 52: Evic/Did Displays
50 UNDERSTANDING YOUR INSTRUMENT PANEL • Exhaust System – Filter XX% Full Service Required See chime. Your Malfunction Indicator Light will be con- tinuously illuminated. If the message appears and you Dealer can not start the engine, we recommend you have your •...
Page 53: Oil Life Reset
UNDERSTANDING YOUR INSTRUMENT PANEL 51 Oil Life Reset 3. Press and release the RIGHT arrow button to access the ”Oil Life” screen. Your vehicle is equipped with an engine oil change indicator system. The “Oil Change Required” message 4. Press and release the DOWN arrow button to select will display in the EVIC display for approximately 10 “Reset”, then press and release the Right arrow button seconds after a single chime has sounded, to indicate the...
Page 54: Vehicle Information (Customer Information Features)
52 UNDERSTANDING YOUR INSTRUMENT PANEL 3. Press and release the RIGHT arrow button to access through the available Vehicle Information sub menu(s) to the “Vehicle Info” screen then scroll UP or DOWN to display anyone of the following choices. select “Oil Life” . 4.
Page 55 UNDERSTANDING YOUR INSTRUMENT PANEL 53 • Coolant Temp Vehicle Information Sub Menus • Battery Voltage Displays the actual coolant temperature. • Tire Pressure Monitor System Displays the actual battery voltage. • Fuel Filter Life Displays the actual tire pressure. • Engine Hours Displays the life of the fuel filter.
Page 56: Driver Information Display (Did)
54 UNDERSTANDING YOUR INSTRUMENT PANEL DRIVER INFORMATION DISPLAY (DID) This system conveniently allows the driver to select a variety of useful information by pressing the switches The Driver Information Display (DID) features an inter- mounted on the steering wheel. Refer to “Driver Infor- active display that is located in the instrument cluster.
Page 57: Driver Information Display
UNDERSTANDING YOUR INSTRUMENT PANEL 55 Driver Information Display (DID) — 7” Display 1. Main Screen — The inner ring of the display will illuminate in grey under normal conditions, yellow for non critical warnings, red for critical warnings and white for on demand information. 2.
Page 58 56 UNDERSTANDING YOUR INSTRUMENT PANEL • Five Second Stored Messages 9. Selectable Gauge (Trans Temp, Oil Temp, Oil Life, Trailer Brake, Current MPG, Fuel Filter Life, Turbo When the appropriate conditions occur, this type of Boost, Exhaust Brake, Battery Voltage) message takes control of the main display area for five 10.
Page 59 UNDERSTANDING YOUR INSTRUMENT PANEL 57 • Unstored Messages Until RUN DID Amber Telltales This area will show reconfigurable amber caution tell- These messages deal primarily with the Remote Start tales. These telltales include: feature. This message type is displayed until the ignition is in the RUN state.
Page 60 58 UNDERSTANDING YOUR INSTRUMENT PANEL initiate start until telltale is out. Refer to “Starting Proce- allow the exhaust system’s catalyst to trap and burn dures” in “Starting And Operating” for further informa- Particulate Matter (PM) pollutants, with no input or tion.
Page 61 UNDERSTANDING YOUR INSTRUMENT PANEL 59 when this maintenance is due, the Cluster will display Remedy” message will be displayed in the DID. If this “Perform Service”. When the “Perform Service” mes- message is displayed, you will hear one chime to assist sage is displayed on the DID it is necessary to have the in alerting you of this condition emissions maintenance performed.
Page 62 60 UNDERSTANDING YOUR INSTRUMENT PANEL • Exhaust Service Required — See Dealer Now — This CAUTION! messages indicates regeneration has been disabled due to a system malfunction. At this point the engine See your authorized dealer, as damage to the exhaust Powertrain Control Module (PCM) will register a fault system could occur soon with continued operation.
Page 63 UNDERSTANDING YOUR INSTRUMENT PANEL 61 • Engine Will Not Restart Refill DEF — This message a single chime. The remaining mileage can be pulled up anytime by way of the “Messages” list within the will display when the DEF driving range is less than 1 mile, DEF fluid top off is required or the engine will not restart.
Page 64 62 UNDERSTANDING YOUR INSTRUMENT PANEL When the DEF system needs to be serviced the following reaches zero unless the vehicle is serviced. We recom- warnings will display: mend you drive to your nearest authorized dealer and have your vehicle serviced immediately. •...
Page 65 UNDERSTANDING YOUR INSTRUMENT PANEL 63 • If the vehicle is idled for an extended period of time, • System Setup Unavailable – Vehicle Not in Park approximately one hour or greater. • System Setup Unavailable – Vehicle in Motion • If the system detects that the level of fuel in the tank •...
Page 66 64 UNDERSTANDING YOUR INSTRUMENT PANEL • Engine Will Not Restart Refill DEF NOTE: Use the steering wheel DID controls for the following procedure(s) • Service DEF System See Dealer Vehicles Equipped With Passive Entry • Incorrect DEF Detected See Dealer 1.
Page 67 UNDERSTANDING YOUR INSTRUMENT PANEL 65 6. Press and release the Up arrow button to exit the DID 6. Press and release the Up arrow button to exit the DID screen. screen. Vehicles Not Equipped With Passive Entry NOTE: If the indicator message illuminates when you start the vehicle, the oil change indicator system did not 1.
Page 68 66 UNDERSTANDING YOUR INSTRUMENT PANEL • Coolant Temp Displays the actual coolant temperature. • Trans Temperature Displays the actual transmission sump temperature. • Tire Pressure Monitor System Displays the actual tire pressure. • Oil Life Displays the actual oil life. •...
Page 69: Starting And Operating
STARTING AND OPERATING CONTENTS ▫ Cooling System Tips — Automatic STARTING PROCEDURES ....69 Transmission......77 ▫...
Page 70 68 STARTING AND OPERATING ▫ Bulk Fuel Storage — Diesel Fuel ...88 ▫ Adding Diesel Exhaust Fluid ....90 ▫...
Page 71: Starting Procedures
STARTING AND OPERATING 69 STARTING PROCEDURES WARNING! (Continued) Before starting your vehicle, adjust your seat, both inside • Never leave children alone in a vehicle, or with and outside mirrors, and fasten your seat belts. access to an unlocked vehicle. Leaving children in a vehicle unattended is dangerous for a number of The starter is allowed to crank for up to 30-second reasons.
Page 72: Normal Starting
70 STARTING AND OPERATING when the engine starts. If the engine fails to start, turn the CAUTION! key fob to the OFF position, wait five seconds, then • The engine is allowed to crank as long as 30 repeat the “Normal Starting” procedure. seconds.
Page 73: Keyless Enter-N-Go
STARTING AND OPERATING 71 Keyless Enter-N-Go™ 2. Press and hold the brake pedal while pressing the ENGINE START/STOP button once. This feature allows the driver to oper- NOTE: A delay of the start of up to five seconds is ate the ignition switch with the push possible under very cold conditions.
Page 74: Extreme Cold Weather
72 STARTING AND OPERATING 3. The system will automatically engage the starter to periods and should be plugged in two hours prior to crank the engine. If the vehicle fails to start, the starter start. Its use is required for cold starts with temperatures will disengage automatically after 30 seconds.
Page 75: Starting Fluids
STARTING AND OPERATING 73 Starting Fluids WARNING! (Continued) The engine is equipped with a glow plug preheating • Never leave children alone in a vehicle, or with system. If the instructions in this manual are followed, access to an unlocked vehicle. Allowing children to the engine should start in all conditions and no type of be in a vehicle unattended is dangerous for a starting fluid should be used.
Page 76: Normal Operation
74 STARTING AND OPERATING NORMAL OPERATION Cold Weather Precautions Observe the following when the diesel engine is operat- Operation in ambient temperature below 32°F (0°C) may ing. require special considerations. The following charts sug- gest these options: • All message center lights are off. Fuel Operating Range •...
Page 77 STARTING AND OPERATING 75 NOTE: Engine Oil Usage • Use of Climatized Ultra Low Sulfur Diesel Fuel or Refer to “Maintenance Procedures” in “Maintaining Your Vehicle” for the correct engine oil viscosity. Number 1 Ultra Low Sulfur Diesel Fuel results in a noticeable decrease in fuel economy.
Page 78: Engine Idling
76 STARTING AND OPERATING Engine Idling Stopping The Engine Avoid prolonged idling, long periods of idling may be After full load operation, idle the engine for a few harmful to your engine because combustion chamber minutes before shutting it down. This idle period will temperatures can drop so low that the fuel may not burn allow the lubricating oil and coolant to carry excess heat completely.
Page 79: Cooling System Tips - Automatic Transmission
STARTING AND OPERATING 77 NOTE: Under certain conditions the engine fan will run Do Not Operate The Engine With Low Oil after the engine is turned off. These conditions are under Pressure high load and high temperature conditions. If the low oil pressure warning light turns on while driving, stop the vehicle and shut down the engine as Cooling System Tips —...
Page 80: Engine Block Heater - If Equipped
78 STARTING AND OPERATING Do Not Operate The Engine With Failed Parts ENGINE BLOCK HEATER — IF EQUIPPED All engine failures give some warning before the parts The engine block heater warms engine coolant and fail. Be on the alert for changes in performance, sounds, permits quicker starts in cold weather.
Page 81: Fuel Requirements
STARTING AND OPERATING 79 provide good performance. If the vehicle is exposed to WARNING! extreme cold (below 20°F or -7°C), or is required to operate at colder-than-normal conditions for prolonged Remember to disconnect the cord before driving. periods, use climatized No. 2 diesel fuel or dilute the No. Damage to the 110–115 Volt electrical cord could 2 diesel fuel with 50% No.
Page 82: Fuel Specifications
80 STARTING AND OPERATING fuel conditioners should not be required in your vehicle. NOTE: If available in your area, a high cetane “premium” diesel • If you accidentally fill the fuel tank with gasoline on fuel may offer improved cold-starting and warm-up your diesel vehicle, do not start the engine.
Page 83: Biodiesel Fuel Requirements
STARTING AND OPERATING 81 Biodiesel Fuel Requirements CAUTION! A maximum blend of 5% biodiesel meeting ASTM speci- Failure to comply with Oil Change requirements for fication D975 is recommended for use with your diesel vehicles operating on biodiesel blends between 6% engine.
Page 84 82 STARTING AND OPERATING Fuel Quality — Must Comply With ASTM CAUTION! Standards Use of blends greater than 20% is not approved. Use The quality of Biodiesel fuel may vary widely. Only fuel of blends greater than 20% can result in engine produced by a BQ9000 supplier to the following specifi- damage.
Page 85 STARTING AND OPERATING 83 Fuel Water Separation — Must Use Mopar Biodiesel Fuel Filter Change Intervals Approved Fuel Filter Elements The use of biodiese requires intervals shorter than the Biodiesel fuel has a natural affinity to water and water outlined 30,000 miles (48 280 km) and must not exceed accelerates microbial growth.
Page 86: Diesel Exhaust Fluid
84 STARTING AND OPERATING DIESEL EXHAUST FLUID System Overview Your vehicle is equipped with a Selective Catalytic Re- This vehicle is equipped with a Diesel Exhaust Fluid duction system to meet the very stringent diesel emis- (DEF) injection system and a Selective Catalytic Reduc- sions standards required by the Environmental Protec- tion (SCR) catalyst to meet the emission requirements.
Page 87: Adding Fuel - 1500 Diesel Models
STARTING AND OPERATING 85 The DEF injection system and SCR catalyst enable the ADDING FUEL — 1500 DIESEL MODELS achievement of diesel emissions requirements; while 1. Open the fuel filler door. maintaining outstanding fuel economy, drivability, torque and power ratings. Refer to “Electronic Vehicle Information Center (EVIC)”...
Page 88 86 STARTING AND OPERATING NOTE: There is no fuel filler cap. A flapper door inside A funnel is provided to open the flapper door to allow the filler pipe seals the system. emergency refueling with a fuel can. 2. Insert the fuel nozzle fully into the filler pipe – the nozzle opens and holds the flapper door while refuel- ing.
Page 89 STARTING AND OPERATING 87 1. Retrieve fuel funnel from the jack kit located under the front passenger seat. Emergency Fuel Fill Location NOTE: Ensure funnel is inserted fully to hold flapper door open. Fuel Fill Funnel Location 1500 Models 2. Insert funnel into same filler pipe opening as the fuel 3.
Page 90: Avoid Using Contaminated Fuel
88 STARTING AND OPERATING Avoid Using Contaminated Fuel CAUTION! Fuel that is contaminated by water or dirt can cause To avoid fuel spillage and overfilling, do not “top severe damage to the engine fuel system. Proper main- off” the fuel tank after filling. tenance of the engine fuel filter and fuel tank is essential.
Page 91 STARTING AND OPERATING 89 If the vehicle will not start, refer to “Maintenance DEF is subject to freezing at the lowest temperatures. For Procedures/Priming If The Engine Has Run Out Of Fuel” example, DEF may freeze at temperatures at or below in “Maintaining Your Vehicle”...
Page 92 90 STARTING AND OPERATING Adding Diesel Exhaust Fluid The DEF gauge (located on the instrument cluster) will display the level of DEF remaining in the tank. Refer to “Instrument Cluster” and “Instrument Cluster Descrip- tions” in “Understanding Your Instrument Panel” for further information.
Page 93 STARTING AND OPERATING 91 2. Insert DEF fill adapter/nozzle into DEF tank filler CAUTION! neck. • To avoid DEF spillage, and possible damage to the NOTE: DEF tank from overfilling, do not “top off” the DEF • The DEF gauge may take up to five seconds to update tank after filling.
Page 94 92 STARTING AND OPERATING 3. Stop filling the DEF tank immediately when any of the Extra care should be taken when filling with portable following happen: DEF stops flowing from the fill containers to avoid overfilling. Note the level of the DEF bottle into the DEF tank, DEF splashes out the filler gauge in your instrument cluster.
Page 95: Maintaining Your Vehicle
MAINTAINING YOUR VEHICLE CONTENTS ▫ Maintenance-Free Batteries ....107 ENGINE COMPARTMENT — 3.0L DIESEL ..94 ▫ Cooling System ..... .108 MAINTENANCE PROCEDURES .
Page 96: Engine Compartment - 3.0L Diesel
94 MAINTAINING YOUR VEHICLE ENGINE COMPARTMENT — 3.0L DIESEL 1 — Air Cleaner Filter 5 — Battery 2 — Engine Oil Dipstick 6 — Power Distribution Center (PDC) 3 — Engine Oil Fill 7 — Washer Fluid Reservoir 4 — Brake Fluid Reservoir 8 —...
Page 97: Maintenance Procedures
MAINTAINING YOUR VEHICLE 95 MAINTENANCE PROCEDURES CAUTION! (Continued) The pages that follow contain the required maintenance • Your vehicle has been built with improved fluids services determined by the engineers who designed your that protect the performance and durability of your vehicle.
Page 98: Engine Oil
96 MAINTAINING YOUR VEHICLE Engine Oil Engine Oil Selection For best performance and maximum protection under all types of operating conditions, the manufacturer recom- mends engine oils that meet the requirements of Chrysler Material Standard MS-11106, and that are approved to ACEA C3.
Page 99 MAINTAINING YOUR VEHICLE 97 Checking the oil while the vehicle is on level ground will Never operate the engine with oil level below the “MIN” improve the accuracy of the oil level readings. Add oil mark or above the upper “MAX” mark. only when the level on the dipstick is below the “MIN”...
Page 100: Engine Air Cleaner Filter
98 MAINTAINING YOUR VEHICLE Only use ACEA C3 SAE 5W-30 Synthetic Low Ash engine Disposing Of Used Engine Oil And Oil Filters oil meeting Chrysler material standard MS-11106 or Care should be taken in disposing of used engine oil and Pennzoil Ultra Euro L full synthetic 5W-30 motor oil, oil filters from your vehicle.
Page 101 MAINTAINING YOUR VEHICLE 99 Engine Air Cleaner Filter Selection WARNING! The quality of replacement engine air cleaner filters The air induction system (air cleaner, hoses, etc.) varies considerably. Only high quality filters should be provides a measure of protection. Do not remove the used to assure most efficient service.
Page 102 100 MAINTAINING YOUR VEHICLE Engine Air Cleaner Filter Removal 2. Lift the air cleaner cover to access the air cleaner filter. 1. Release the spring clips from the air cleaner cover. Open Air Cleaner Filter Assembly 3.0 Diesel Air Cleaner Filter Cover 1 —...
Page 103 MAINTAINING YOUR VEHICLE 101 3. Remove the air cleaner filter element from the housing Engine Air Cleaner Filter Installation assembly. NOTE: Inspect and clean the housing if dirt or debris is present before replacing the air filter element. 1. Install the air cleaner filter element into the housing assembly with the air cleaner filter inspection surface facing downward.
Page 104: Draining Fuel/Water Separator Filter
102 MAINTAINING YOUR VEHICLE Draining Fuel/Water Separator Filter The fuel filter/water separator filter housing is located above the rear axle next to the fuel tank. The best access to this water drain valve is from under the vehicle. CAUTION! • Do not drain the fuel/water separator filters when the engine is running.
Page 105 MAINTAINING YOUR VEHICLE 103 NOTE: Care should be taken in disposing of used fluids CAUTION! from your vehicle. Used fluids, indiscriminately dis- carded, can present a problem to the environment. Con- If the “Water In Fuel Indicator Light” remains on, DO tact an authorized dealer, service station, or government NOT START the engine before you drain water from agency for advice on recycling programs and for where...
Page 106: Underbody Mounted Fuel Filter Replacement
104 MAINTAINING YOUR VEHICLE If more than two ounces or 60 milliliters of fuel have been drained, follow the directions for “Priming If The Engine Has Run Out Of Fuel.” Underbody Mounted Fuel Filter Replacement NOTE: Using a fuel filter that does not meet the manu- facturer’s filtration and water separating requirements can severely impact fuel system life and reliability.
Page 107: Priming If The Engine Has Run Out Of Fuel
MAINTAINING YOUR VEHICLE 105 3. Open the water drain valve, and let any accumulated Priming If The Engine Has Run Out Of Fuel water drain. WARNING! 4. Close the water drain valve. Do not open the high pressure fuel system with the 5.
Page 108 106 MAINTAINING YOUR VEHICLE CAUTION! CAUTION! The starter motor will engage for approximately 30 Due to lack of lubricants in alcohol or gasoline, the seconds at a time. Allow two minutes between crank- use of these fuels can cause damage to the fuel ing intervals.
Page 109: Intervention Regeneration Strategy - Message Process Flow
MAINTAINING YOUR VEHICLE 107 Intervention Regeneration Strategy — Message WARNING! Process Flow A hot exhaust system can start a fire if you park over This engine meets all required diesel engine emissions materials that can burn. Such materials might be standards.
Page 110: Cooling System
108 MAINTAINING YOUR VEHICLE Cooling System CAUTION! WARNING! It is essential when replacing the cables on the battery that the positive cable is attached to the You or others can be badly burned by hot engine positive post and the negative cable is attached to the coolant (antifreeze) or steam from your radiator.
Page 111 MAINTAINING YOUR VEHICLE 109 spraying water from a garden hose vertically down the Cooling System — Drain Flush And Refill face of the A/C condenser (if equipped) or the back of the If the engine coolant (antifreeze) is dirty or contains a radiator core.
Page 112 110 MAINTAINING YOUR VEHICLE CAUTION! CAUTION! (Continued) • Do not use water alone or alcohol-based engine • Mixing of engine coolant (antifreeze) other than coolant (antifreeze) products. Do not use additional specified Organic Additive Technology (OAT) en- rust inhibitors or antirust products, as they may not gine coolant (antifreeze), may result in engine be compatible with the radiator engine coolant and damage and may decrease corrosion protection.
Page 113 MAINTAINING YOUR VEHICLE 111 you use the same engine coolant (OAT coolant conform- (antifreeze) solution. The use of lower quality water ing to MS-12106) throughout the life of your vehicle. will reduce the amount of corrosion protection in the engine cooling system. Please review these recommendations for using Organic Additive Technology (OAT) engine coolant (antifreeze) Please note that it is the owner’s responsibility to main-...
Page 114 112 MAINTAINING YOUR VEHICLE have a authorized dealer drain, flush, and refill with WARNING! (Continued) OAT coolant (conforming to MS-12106) as soon as build up in the cooling system. To prevent scalding possible. or injury, do not remove the pressure cap while the Cooling System Pressure Cap system is hot or under pressure.
Page 115 MAINTAINING YOUR VEHICLE 113 • If frequent engine coolant (antifreeze) additions are Points To Remember required, the cooling system should be pressure tested NOTE: When the vehicle is stopped after a few miles/ for leaks. kilometers of operation, you may observe vapor coming •...
Page 116: Charge Air Cooler - Inter-Cooler
114 MAINTAINING YOUR VEHICLE Charge Air Cooler — Inter-Cooler Brake System The charge air cooler is positioned in front of the radiator Brake Master Cylinder — Brake Fluid Level Check and the air conditioner condenser. Air enters the engine The fluid level of the master cylinder should be checked through the air cleaner and passes through the turbo- when performing under the hood service, or immedi- charger, where it is pressurized.
Page 117 MAINTAINING YOUR VEHICLE 115 WARNING! WARNING! (Continued) • Overfilling the brake fluid reservoir can result in • Use only manufacturer’s recommended brake fluid. spilling brake fluid on hot engine parts, causing Refer to “Fluids, Lubricants, and Genuine Parts” in the brake fluid to catch fire. Brake fluid can also “Maintaining Your Vehicle”...
Page 118: Fluid Capacities
116 MAINTAINING YOUR VEHICLE FLUID CAPACITIES U.S. Metric Fuel (Approximate) 3.0L Diesel Engine 26 Gallons 98.5 Liters Diesel Exhaust Fluid Tank 8 Gallons 30.3 Liters Engine Oil With Filter 3.0 Liter Diesel Engine (SAE 5W-30 10.5 Quarts 10 Liters Synthetic, API Certified Low Ash) Cooling System 3.0L Turbo Diesel Engine 11.6 Quarts...
Page 119: Fluids, Lubricants And Genuine Parts
MAINTAINING YOUR VEHICLE 117 FLUIDS, LUBRICANTS AND GENUINE PARTS Engine Component Fluid, Lubricant, or Genuine Part Engine Coolant We recommend you use MOPAR® Antifreeze/Coolant 10 Year/150,000 Mile Formula OAT (Organic Additive Technology). Engine Oil Only use ACEA C3 5W-30 Synthetic Low Ash engine oil meeting Chrysler material standard MS-11106 or Pennzoil Ultra Euro L full synthetic 5W-30 motor oil.
Page 120 118 MAINTAINING YOUR VEHICLE Component Fluid, Lubricant, or Genuine Part Fuel Selection Use good quality diesel fuel from a reputable supplier in your vehicle. Federal law requires that you must fuel this vehicle with Ultra Low Sulfur Highway Diesel fuel (15 ppm Sulfur maximum) and prohibits the use of Low Sulfur Highway Diesel fuel (500 ppm Sulfur maximum) to avoid damage to the emissions control system.
Page 121 MAINTAINING YOUR VEHICLE 119 NOTE: If the vehicle is exposed to extreme cold (below CAUTION! (Continued) 20°F or -7°C), or is required to operate at colder-than- coolant (antifreeze) is introduced into the cooling normal conditions for prolonged periods, use climatized system in an emergency, the cooling system will No.
Page 122: Chassis
120 MAINTAINING YOUR VEHICLE Chassis Component Fluid, Lubricant, or Genuine Part Automatic Transmission Only use Mopar® ZF 8&9 Speed ATF™ Automatic Transmission Fluid or equivalent. Failure to use the correct fluid may affect the function or performance of your transmission. Transfer Case We recommend you use MOPAR®...
Page 123: Maintenance Schedule
MAINTENANCE SCHEDULE CONTENTS ▫ Additional Maintenance — B6 To B20 MAINTENANCE SCHEDULE ... . .122 Biodiesel ......127 ▫...
Page 124 122 MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE than your authorized dealer, the message can be reset by referring to the steps described under “Electronic Vehicle Your vehicle is equipped with an automatic oil change Information Center (EVIC)” or “Driver Information Dis- indicator system. The oil change indicator system will play (DID)”...
Page 125 MAINTENANCE SCHEDULE 123 Required Maintenance At Every Oil Change Interval As Indicated By Oil Change Indicator System: Refer to the Maintenance Schedules on the following • Inspect battery and clean and tighten terminals as pages for required maintenance. required. At Every Oil Change Interval As Indicated By Oil •...
Page 126 124 MAINTENANCE SCHEDULE Maintenance Chart — Diesel Fuel Up To B5 Biodiesel Mileage or time passed (whichever comes first) Or Years: 1 Or Kilometers: Additional Inspections Completely fill the Diesel Exhaust Fluid tank. Inspect the CV/Universal joints. Inspect front suspension, tie rod ends, and re- place if necessary.
Page 127 MAINTENANCE SCHEDULE 125 Mileage or time passed (whichever comes first) Or Years: 1 Or Kilometers: Inspect the brake linings, parking brake function. Inspect the transfer case fluid. Additional Maintenance Replace fuel filter and drain water from the fuel filter assembly. Replace engine air filter.
Page 128 126 MAINTENANCE SCHEDULE Mileage or time passed (whichever comes first) Or Years: 1 Or Kilometers: Replace accessory drive belt(s). Inspect the transfer case fluid, change for any of the following: police, taxi, fleet, or frequent trailer towing. Change transfer case fluid.
Page 129 MAINTENANCE SCHEDULE 127 Additional Maintenance — B6 To B20 Biodiesel WARNING! NOTE: • You can be badly injured working on or around a • Under no circumstances should oil change intervals motor vehicle. Do only service work for which you exceed 8,000 miles (12 875 km) or six months, which- have the knowledge and the right equipment.
Page 130 128 MAINTENANCE SCHEDULE Additional Maintenance Chart — B6 to B20 Biodiesel Mileage or time passed (whichever comes first) Or Years: 1 Or Kilometers: Additional B6 to B20 Maintenance Replace fuel filter and drain water from the fuel filter assembly.
Page 131 MAINTENANCE SCHEDULE 129 WARNING! • You can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment. If you have any doubt about your ability to perform a service job, take your vehicle to a competent me- chanic.
Page 133 RAM 2500 / 3500 / 4500 / 5500...
Page 135 TABLE OF CONTENTS SECTION PAGE INTRODUCTION ............135 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE .
Page 137: Introduction
INTRODUCTION CONTENTS A MESSAGE FROM CHRYSLER GROUP LLC . .136...
Page 138 136 INTRODUCTION A MESSAGE FROM CHRYSLER GROUP LLC NOTE: • Some aftermarket products may cause severe engine/ Chrysler Group LLC and Cummins® welcome you as a Cummins® turbocharged diesel-powered truck owner. transmission and/or exhaust system damage. Your vehicle’s Powertrain Control Systems can detect and Your diesel truck will sound, feel, drive, and operate store information about vehicle modifications that differently from a gasoline-powered truck.
Page 139 INTRODUCTION 137 This information cannot be erased and will stay in the system’s memory even if the modification is removed. This information can be retrieved by Chrysler Group LLC, and service and repair facilities, when servicing your vehicle. This information may be used to determine if repair will be covered by the New Vehicle Limited Warranty.
Page 141: Things To Know Before Starting Your Vehicle
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE CONTENTS REMOTE STARTING SYSTEM — IF ENGINE BREAK-IN RECOMMENDATIONS . . .144 EQUIPPED ......140 ▫...
Page 142 140 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE REMOTE STARTING SYSTEM — IF EQUIPPED How To Use Remote Start All of the following conditions must be met before the This system uses the Remote Keyless Entry engine will remote start: (RKE) transmitter to start the engine conve- •...
Page 143 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 141 • Water In Fuel Indicator Light is not illuminated Remote Start Abort Message • Wait To Start Light is not illuminated The following messages will display in the EVIC/DID if the vehicle fails to remote start or exits remote start prematurely: WARNING! •...
Page 144 142 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE • The engine can be started two consecutive times (two To Enter Remote Start Mode 15-minute cycles) with the RKE transmitter. However, the ignition switch must be cycled to the ON position Press and release the REMOTE START button before you can repeat the start sequence for a third on the RKE transmitter twice, within five sec-...
Page 145 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 143 To Exit Remote Start Mode And Drive The Vehicle Remote Start Comfort Systems — If Equipped To exit Remote start Mode and Drive the vehicle Before When remote start is activated, the heated steering the end of the 15-minute cycle, press and release the wheel, and driver heated seat features will automatically unlock button on the RKE transmitter to unlock the door...
Page 146 144 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE ENGINE BREAK-IN RECOMMENDATIONS NOTE: Light duty operation such as light trailer towing or no load operation will extend the time before the The Cummins® turbocharged diesel engine does not engine is at full efficiency. Reduced fuel economy and require a break-in period due to its construction.
Page 147: Understanding Your Instrument Panel
UNDERSTANDING YOUR INSTRUMENT PANEL CONTENTS INSTRUMENT CLUSTER ....146 Driver Information Display (DID) — 7” Display . . .192 ▫ Instrument Cluster Descriptions ...147 ▫...
Page 148: Instrument Cluster
146 UNDERSTANDING YOUR INSTRUMENT PANEL INSTRUMENT CLUSTER...
Page 149: Instrument Cluster Descriptions
UNDERSTANDING YOUR INSTRUMENT PANEL 147 Instrument Cluster Descriptions ignition switch is turned to the ON/RUN position, have the light inspected by an authorized dealer. 1. Tachometer 3. Malfunction Indicator Light (MIL) 1. The tachometer indicates engine speed in Revolutions Per Minute (RPM x 1000). The Malfunction Indicator Light (MIL) is part of an Onboard Diagnostic (OBDII) system 2.
Page 150 148 UNDERSTANDING YOUR INSTRUMENT PANEL Although your vehicle will usually be drivable and not WARNING! (Continued) need towing, see your authorized dealer for service as drive slowly or park over flammable substances such soon as possible. as dry plants, wood, cardboard, etc. This could result in death or serious injury to the driver, occupants or CAUTION! others.
Page 151 UNDERSTANDING YOUR INSTRUMENT PANEL 149 (kilometers) at speeds greater than 30 mph (48 km/h), see 5. High Beam Indicator your authorized dealer as soon as possible to have the This indicator shows that headlights are on problem diagnosed and corrected. high beam.
Page 152 150 UNDERSTANDING YOUR INSTRUMENT PANEL NOTE: 9. Electronic Vehicle Information Center (EVIC) • A continuous chime will sound if the vehicle is driven The Electronic Vehicle Information Center (EVIC) fea- more than 1 mile (1.6 km) with either turn signal on. tures an interactive display that is located in the instru- ment cluster.
Page 153 UNDERSTANDING YOUR INSTRUMENT PANEL 151 As an added safety feature, your vehicle has been Your vehicle has also been equipped with a TPMS equipped with a Tire Pressure Monitoring System malfunction indicator to indicate when the system is not (TPMS) that illuminates a low tire pressure telltale when operating properly.
Page 154: Driver Information Display
152 UNDERSTANDING YOUR INSTRUMENT PANEL 11. Cargo Light CAUTION! The cargo light will illuminate when the cargo The TPMS has been optimized for the original light is activated by pressing the cargo light equipment tires and wheels. TPMS pressures and button on the headlight switch.
Page 155 UNDERSTANDING YOUR INSTRUMENT PANEL 153 If a problem is detected, the light will come on while the 15. 4 LOW engine is running. Cycle the ignition key when the This light alerts the driver that the vehicle is in vehicle has completely stopped and the transmission is the four-wheel drive LOW mode.
Page 156 154 UNDERSTANDING YOUR INSTRUMENT PANEL 17. 4WD AUTO Indicator Light — If Equipped For further information on four-wheel drive operation and proper use, refer to “Four-Wheel Drive Operation — This light alerts the driver that the vehicle is in If Equipped” in “Starting And Operating”. the four-wheel drive auto mode, and the front 19.
Page 157 UNDERSTANDING YOUR INSTRUMENT PANEL 155 21. Exhaust Brake Auto Indicator 23. Vehicle Security Light — If Equipped This light will indicate when the Exhaust Brake This light will flash at a fast rate for approxi- is activated automatically. mately 15 seconds, when the vehicle security alarm is arming, and then will flash slowly until the vehicle is disarmed.
Page 158 156 UNDERSTANDING YOUR INSTRUMENT PANEL In this case, the light will remain on until the condition WARNING! has been corrected. If the problem is related to the brake booster, the ABS pump will run when applying the brake Driving a vehicle with the red brake light on is and a brake pedal pulsation may be felt during each stop.
Page 159 UNDERSTANDING YOUR INSTRUMENT PANEL 157 The light also will turn on when the parking brake is 26. Seat Belt Reminder Light applied with the ignition switch in the ON/RUN posi- When the ignition switch is first turned to tion. ON/RUN, this light will turn on for four to NOTE: This light shows only that the parking brake is eight seconds as a bulb check.
Page 160: Driver Information Display
158 UNDERSTANDING YOUR INSTRUMENT PANEL 27. Electronic Stability Control (ESC) OFF Indicator Information Display (DID) section under the heading of Light — If Equipped Diesel Exhaust Fluid (DEF) Warning Messages. This light indicates that the Electronic Stability NOTE: Control (ESC) is in Partial Off or Full Off mode. •...
Page 161: Instrument Cluster
UNDERSTANDING YOUR INSTRUMENT PANEL 159 INSTRUMENT CLUSTER...
Page 162: Instrument Cluster Descriptions
160 UNDERSTANDING YOUR INSTRUMENT PANEL Instrument Cluster Descriptions If the ABS light remains on or turns on while driving, it indicates that the anti-lock portion of the brake system is 1. Tachometer not functioning and that service is required. However, The tachometer indicates engine speed in Revolutions the conventional brake system will continue to operate Per Minute (RPM x 1000).
Page 163 UNDERSTANDING YOUR INSTRUMENT PANEL 161 testing the light will come on when the ignition is first CAUTION! (Continued) turned on and remain on for 15 seconds, then blink for 5 converter damage and power loss will soon occur. seconds, and remain on until the vehicle is started. If the Immediate service is required.
Page 164 162 UNDERSTANDING YOUR INSTRUMENT PANEL NOTE: CAUTION! • A continuous chime will sound if the vehicle is driven Driving with a hot engine cooling system could more than 1 mile (1.6 km) with either turn signal on. damage your vehicle. If the temperature gauge reads •...
Page 165 UNDERSTANDING YOUR INSTRUMENT PANEL 163 has been corrected. If the problem is related to the brake WARNING! (Continued) booster, the ABS pump will run when applying the brake Vehicle.” Follow the warnings under the “Cooling and a brake pedal pulsation may be felt during each stop. System Pressure Cap”...
Page 166 164 UNDERSTANDING YOUR INSTRUMENT PANEL The light also will turn on when the parking brake is WARNING! applied with the ignition switch in the ON/RUN posi- tion. Driving a vehicle with the red brake light on is dangerous. Part of the brake system may have failed. NOTE: This light shows only that the parking brake is It will take longer to stop the vehicle.
Page 167 UNDERSTANDING YOUR INSTRUMENT PANEL 165 if the driver’s seat belt remains unbuckled, the seat belt lubrication system malfunction. Immediate service reminder light will flash or remain on continuously. Refer should be obtained from an authorized dealer. to “Occupant Restraints” in “Things To Know Before If the gauge pointer moves to either extreme of the gauge, Starting Your Vehicle”...
Page 168 166 UNDERSTANDING YOUR INSTRUMENT PANEL 14. Fuel Gauge vehicle placard or tire inflation pressure label, you should determine the proper tire inflation pressure for those Shows level of fuel in tank when ignition switch is in the tires.) ON/RUN position. As an added safety feature, your vehicle has been 15.
Page 169: Driver Information Display
UNDERSTANDING YOUR INSTRUMENT PANEL 167 Your vehicle has also been equipped with a TPMS CAUTION! malfunction indicator to indicate when the system is not operating properly. The TPMS malfunction indicator is The TPMS has been optimized for the original combined with the low tire pressure telltale. When the equipment tires and wheels.
Page 170: Driver Information Display
168 UNDERSTANDING YOUR INSTRUMENT PANEL 17. Front Fog Light Indicator — If Equipped NOTE: The highest available transmission gear is dis- played in the lower right corner of the DID whenever the This indicator will illuminate when the front Electronic Range Select (ERS) feature is active. Use the fog lights are on.
Page 171 UNDERSTANDING YOUR INSTRUMENT PANEL 169 22. TOW/HAUL NOTE: • The “ESC Off Indicator Light” and the “ESC The TOW HAUL button is located on the center stack upper switch bank. This light will illumi- Activation/Malfunction Indicator Light” come on mo- nate when TOW HAUL mode is selected.
Page 172: Electronic Vehicle Information Center (Evic)
170 UNDERSTANDING YOUR INSTRUMENT PANEL Information Display (DID) section under the heading of ELECTRONIC VEHICLE INFORMATION CENTER Diesel Exhaust Fluid (DEF) Warning Messages. (EVIC) The Electronic Vehicle Information Center (EVIC) fea- NOTE: tures a driver-interactive display that is located in the •...
Page 173: Electronic Vehicle Information Center (Evic) And Driver Information Display (Did) Messages
UNDERSTANDING YOUR INSTRUMENT PANEL 171 • Exhaust Filter XX% Full Safely Drive at Highway This system conveniently allows the driver to select a variety of useful information by pressing the switches Speeds To Remedy mounted on the steering wheel. • Exhaust Filter Full – Power Reduced See Dealer Refer to “Electronic Vehicle Information Center –...
Page 174: Vehicle Information (Customer Information Features)
172 UNDERSTANDING YOUR INSTRUMENT PANEL • Service DEF System See Dealer Vehicle Information (Customer Information Features) • 5 MPH Max Speed in XXX mi Service DEF System See Press and release the UP arrow or DOWN arrow Dealer button until “Vehicle Info” displays in the Cluster. Press •...
Page 175 UNDERSTANDING YOUR INSTRUMENT PANEL 173 NOTE: The battery voltage may show a fluctuation at various engine temperatures. This cycling operation is caused by the post-heat cycle of the intake manifold heater system. The number of cycles and the length of the cycling operation is controlled by the engine control module.
Page 176 174 UNDERSTANDING YOUR INSTRUMENT PANEL • Engine Hours • Exhaust Brake Displays the total hours of engine operation, and the Displays actual exhaust brake power. hours in drive and at idle. • Turbo Boost • Oil Life Displays actual turbo boost value. Displays the percentage of oil filter life remaining, and •...
Page 177: Electronic Vehicle Information Center (Evic) Displays - 3.5" Display
UNDERSTANDING YOUR INSTRUMENT PANEL 175 Electronic Vehicle Information Center (EVIC) 1. Compass Display Displays — 3.5” Display Displays the current direction. For further information, refer to “Compass Settings” under “Customer Program- mable Features — Uconnect® 5.0/8.4 Settings”. 2. Temperature Display Displays the temperature in degrees Celsius or degrees Fahrenheit.
Page 178 176 UNDERSTANDING YOUR INSTRUMENT PANEL • Electronic Speed Control SET • Windshield Washer Fluid Low Indicator This light will turn on when the electronic This telltale will turn on to indicate the wind- speed control is SET. For further information, shield washer fluid is low.
Page 179 UNDERSTANDING YOUR INSTRUMENT PANEL 177 Protection Mode will automatically be selected in CAUTION! order to “protect” the air suspension system, air suspension adjustment is limited due to payload. Continuous driving with the Transmission Tempera- • Service Stop/Start System Telltale — If Equipped ture Warning Light illuminated will eventually cause severe transmission damage or transmission failure.
Page 180 178 UNDERSTANDING YOUR INSTRUMENT PANEL fuel filters to prevent engine damage. Refer to “Mainte- 6. EVIC Red Telltales nance Procedures/Draining Fuel/Water Separator Fil- • Door Ajar ters” in “Maintaining Your Vehicle” for further This light will turn on to indicate that one or information.
Page 181 UNDERSTANDING YOUR INSTRUMENT PANEL 179 • Oil Temperature Warning Light • Electronic Throttle Control (ETC) Light This telltale indicates engine oil temperature is This light informs you of a problem with the high. If the light turns on while driving, stop Electronic Throttle Control (ETC) system.
Page 182 180 UNDERSTANDING YOUR INSTRUMENT PANEL • Engine Temperature Warning Light • Electric Power Steering Malfunction Warning Light This light warns of an overheated engine condi- This telltale is on when the Electric Power tion. As temperatures rise and the gauge ap- Steering is not operating and needs service.
Page 183 UNDERSTANDING YOUR INSTRUMENT PANEL 181 • Unstored Messages The main display area will normally display the main menu or the screens of a selected feature of the main This message type is displayed indefinitely or until the menu. The main display area also displays “pop up” condition that activated the message is cleared.
Page 184 182 UNDERSTANDING YOUR INSTRUMENT PANEL EVIC Warning Lights NOTE: The “Wait To Start Light” may not illuminate if the intake manifold temperature is warm enough. Water In Fuel Indicator Light Low Coolant Level Indicator The “Water In Fuel Indicator Light” will illu- minate when there is water detected in the fuel This telltale will turn on to indicate the vehicle filters.
Page 185 UNDERSTANDING YOUR INSTRUMENT PANEL 183 • Engine Power Reduced Up To 30 Sec (Seconds) equipped with a state-of-the-art engine and exhaust During Warmup — This message will display during system. These systems are seamlessly integrated into start up when the ambient temperature is between your vehicle and managed by the Powertrain Control -10°...
Page 186 184 UNDERSTANDING YOUR INSTRUMENT PANEL Your vehicle has the ability to alert you to additional the exhaust particulate filter reaches 80% of its maxi- maintenance required on your vehicle or engine. Refer to mum storage capacity. Under conditions of exclusive the following messages that may be displayed on your short duration and low speed driving cycles, your EVIC or DID:...
Page 187 UNDERSTANDING YOUR INSTRUMENT PANEL 185 • Exhaust Filter Full — Power Reduced See Dealer — Filter (DPF) is self-cleaning. Maintain your current driving condition until regeneration is completed. This message indicates the PCM has derated the engine to limit the likelihood of permanent damage to •...
Page 188 186 UNDERSTANDING YOUR INSTRUMENT PANEL • 5 MPH Max Speed on Restart, Long Idle or Refuel message sequence is ignored, your vehicle may be lim- ited to a maximum speed of 5 MPH (8 km/H) unless DEF Refill DEF — This message will continuously display is added.
Page 189 UNDERSTANDING YOUR INSTRUMENT PANEL 187 NOTE: A minimum of 2 gallons (9.5 Liters) may be When the DEF system needs to be serviced the following required to restore normal vehicle operation. Although warnings will display: the vehicle will start normally and can be placed in gear •...
Page 190 188 UNDERSTANDING YOUR INSTRUMENT PANEL • 5 MPH Max Speed Service DEF System See Dealer — NOTE: Under some circumstances this mileage counter may start with a value of less than 150 miles (241 km). For This message will continuously display, and will be example, if recurring faults are detected in a time interval accompanied by a periodic chime.
Page 191 UNDERSTANDING YOUR INSTRUMENT PANEL 189 Fuel Filter Life Reset 3. Press and release the RIGHT arrow button to access the ”Fuel Filter Life” screen. The cluster will display the “Service Fuel Filter” message when the fuel filter maintenance life is less than 5%. To 4.
Page 192 190 UNDERSTANDING YOUR INSTRUMENT PANEL 4. Press and release the DOWN arrow button to select NOTE: Use the steering wheel EVIC controls for the “Reset”, then press and release the Right arrow button following procedure(s) to select reset of the Fuel Filter Life to 100%. Vehicles Equipped With Passive Entry 5.
Page 193 UNDERSTANDING YOUR INSTRUMENT PANEL 191 Vehicles Not Equipped With Passive Entry 4. Press and hold the RIGHT arrow button to select “Reset”, then select “NO” or “YES” by pressing the 1. Without pressing the brake pedal, press the ENGINE RIGHT arrow then press the RIGHT arrow button to START/STOP button and place the ignition to the select reset of the Oil Life to 100%.
Page 194: Driver Information Display (Did) - 7" Display
192 UNDERSTANDING YOUR INSTRUMENT PANEL Driver Information Display (DID) — 7” Display 1. Main Screen — The inner ring of the display will illuminate in grey under normal conditions, yellow for non critical warnings, red for critical warnings and white for on demand information. 2.
Page 195 UNDERSTANDING YOUR INSTRUMENT PANEL 193 • Five Second Stored Messages 9. Selectable Gauge (Trans Temp, Oil Temp, Oil Life, Trailer Brake, Current MPG, Fuel Filter Life, Turbo When the appropriate conditions occur, this type of Boost, Exhaust Brake, Battery Voltage) message takes control of the main display area for five 10.
Page 196: Did Amber Telltales
194 UNDERSTANDING YOUR INSTRUMENT PANEL • Unstored Messages Until RUN Water In Fuel Indicator Light These messages deal primarily with the Remote Start The “Water In Fuel Indicator Light” will illu- feature. This message type is displayed until the ignition minate when there is water detected in the fuel is in the RUN state.
Page 197: Cold Ambient Derate Mode Messages
UNDERSTANDING YOUR INSTRUMENT PANEL 195 • Engine Power Reduced Up To 30 Sec (Seconds) NOTE: The “Wait To Start” telltale may not illuminate if the intake manifold temperature is warm enough. During Warmup — This message will display during start up when the ambient temperature is between Low Diesel Exhaust Fluid Light -10°...
Page 198: Diesel Particulate Filter (Dpf) Messages
196 UNDERSTANDING YOUR INSTRUMENT PANEL Diesel Particulate Filter (DPF) Messages WARNING! (Continued) The Cummins® diesel engine meets all EPA Heavy Duty system. Do not park or operate your vehicle in areas Diesel Engine Emissions Standards, resulting in one of where your exhaust system can contact anything that the lowest emitting diesel engines ever produced.
Page 199 UNDERSTANDING YOUR INSTRUMENT PANEL 197 • By simply driving your vehicle at highway speeds for clearing and resetting the Perform Service indicator message is located in the appropriate Service Informa- as little as 45 minutes, you can remedy the condition in tion.
Page 200: Diesel Exhaust Fluid (Def) Warning Messages
198 UNDERSTANDING YOUR INSTRUMENT PANEL • Exhaust Service Required — See Dealer Now — This CAUTION! messages indicates regeneration has been disabled due to a system malfunction. At this point the engine See your authorized dealer, as damage to the exhaust Powertrain Control Module (PCM) will register a fault system could occur soon with continued operation.
Page 201: Diesel Exhaust Fluid (Def) Fault Warning Messages
UNDERSTANDING YOUR INSTRUMENT PANEL 199 a single chime. The remaining mileage can be pulled not restart. The message will be displayed in the DID up anytime by way of the “Messages” list within the during vehicle start up, and it will be accompanied by a single chime.
Page 202 200 UNDERSTANDING YOUR INSTRUMENT PANEL When the DEF system needs to be serviced the following reaches zero unless the vehicle is serviced. We recom- warnings will display: mend you drive to your nearest authorized dealer and have your vehicle serviced immediately. •...
Page 203: Ram Active Air System
UNDERSTANDING YOUR INSTRUMENT PANEL 201 • The vehicle will only be capable of a maximum speed RAM Active Air System of 5 MPH upon the first of the following conditions to Your vehicle is equipped with an advanced Ram Active occur: Air system that provides enhanced performance, espe- •...
Page 204 202 UNDERSTANDING YOUR INSTRUMENT PANEL Vehicles Equipped With Passive Entry Vehicles Not Equipped With Passive Entry 1. Without pressing the brake pedal, press the ENGINE 1. Without pressing the brake pedal, cycle the ignition to START/STOP button and place the ignition in the the ON/RUN position (do not start the engine.) ON/RUN position (do not start the engine.) 2.
Page 205: Oil Life Reset
UNDERSTANDING YOUR INSTRUMENT PANEL 203 7. Press and release the Up arrow button to exit the EVIC Vehicles Equipped With Passive Entry screen once the Fuel Filter Life is 100% 1. Without pressing the brake pedal, press the ENGINE NOTE: If the indicator message illuminates when you START/STOP button and cycle the ignition to the start the vehicle, the oil change indicator system did not ON/RUN position (do not start the engine.)
Page 206 204 UNDERSTANDING YOUR INSTRUMENT PANEL Vehicles Not Equipped With Passive Entry 5. Press and release the DOWN arrow button to select “Yes”, then press and release the Right arrow button to 1. Without pressing the brake pedal, cycle the ignition to select reset of the Oil Life.
Page 207: Starting And Operating
STARTING AND OPERATING CONTENTS ▫ Starting Fluids......219 STARTING PROCEDURES ....208 ▫...
Page 208 206 STARTING AND OPERATING ENGINE BLOCK HEATER — IF EQUIPPED . . .228 POWER TAKE OFF OPERATION — IF EQUIPPED (CHASSIS CAB ONLY) ....250 ▫...
Page 209 STARTING AND OPERATING 207 ▫ Diesel Exhaust Fluid Storage....264 DIESEL EXHAUST FLUID....267 ▫...
Page 210: Starting Procedures
208 STARTING AND OPERATING STARTING PROCEDURES WARNING! (Continued) Before starting your vehicle, adjust your seat, adjust both • Never leave children alone in a vehicle, or with inside and outside mirrors, and fasten your seat belts. access to an unlocked vehicle. Allowing children to be in a vehicle unattended is dangerous for a The starter should not be operated for more than 15- number of reasons.
Page 211: Manual Transmission - If Equipped
STARTING AND OPERATING 209 Manual Transmission — If Equipped Keyless Enter-N-Go™ — If Equipped Apply the parking brake, place the shift lever in NEU- TRAL and press the clutch pedal to the floor before This feature allows the driver to oper- starting the vehicle.
Page 212 210 STARTING AND OPERATING 4. If you wish to stop the cranking of the engine prior to To Turn Off The Engine Using ENGINE START/STOP the engine starting, remove your foot from the brake Button pedal and press the button again. 1.
Page 213 STARTING AND OPERATING 211 NOTE: If the ignition switch is left in the ACC or RUN 3. Press the ENGINE START/STOP button a second time (engine not running) position and the transmission is in to change the ignition to the RUN position. PARK, the system will automatically time out after 30 4.
Page 214 212 STARTING AND OPERATING Follow the steps in the “Normal Starting” procedure CAUTION! except: If the “Water in Fuel Indicator Light” remains on, DO 1. Pushing the engine start button with the driver’s foot NOT START engine before you drain the water from on the brake will move the ignition from OFF or ACC the fuel filters to avoid engine damage.
Page 215: Extreme Cold Weather
STARTING AND OPERATING 213 5. After engine start-up, check to see that there is oil ignition switch to the OFF position for at least five pressure. seconds and then back ON. Repeat steps 1 through 7 of “Keyless Enter-N-Go™ Starting Procedure – Engine 6.
Page 216: Normal Starting Procedure - Engine Manifold Air Temperature Above 66° F (19° C)
214 STARTING AND OPERATING • A 12 Volt heater built into the fuel filter housings aid in 3. Turn the ignition switch to the ON position and watch preventing fuel gelling. It is controlled by a built-in the instrument panel cluster lights. thermostat.
Page 217: Starting Procedure - Engine Manifold Air
STARTING AND OPERATING 215 Starting Procedure — Engine Manifold Air CAUTION! Temperature 0°F To 66°F (–18°C to 19°C) Do not crank engine for more than 15 seconds at a NOTE: The temperature displayed in the Electronic time or starter motor damage may result. Turn the Vehicle Information Center (EVIC) or Driver Information ignition switch to the OFF position and wait at least Display (DID) does not necessarily reflect the engine...
Page 218 216 STARTING AND OPERATING 2. While the Wait To Start” telltale is on, the EVIC/DID CAUTION! will additionally display a gauge or bar whose initial length represents the full Wait To Start time period. Do not crank engine for more than 15 seconds at a Its length will decrease until it disappears when the time or starter motor damage may result.
Page 219: Starting Procedure - Engine Manifold Air Temperature Below 0°F (-18°C)
STARTING AND OPERATING 217 NOTE: seconds and then back ON. Repeat steps 1 through 5 of “Starting Procedure – Engine Manifold Air Tempera- • Engine idle speed will automatically increase to 1,000 ture Below 66°F (19°C).” RPM and engage the Variable Geometry Turbocharger at low coolant temperatures to improve engine warm- Starting Procedure —...
Page 220 218 STARTING AND OPERATING 1. If the engine stalls after the initial start, the ignition 4. If the engine is started before the “Wait To Start” must be turned to the OFF position for at least five telltale turns off, the preheat cycle will turn off. seconds and then to the ON position to recycle the 5.
Page 221: Starting Fluids
STARTING AND OPERATING 219 • If the engine stalls, or if the ignition switch is left ON The engine is equipped with an automatic electric air for more than two minutes after the “Wait To Start” preheating system. If the instructions in this manual are telltale goes out, reset the grid heaters by turning the followed, the engine should start in all conditions.
Page 222: Normal Operation - Diesel Engine
220 STARTING AND OPERATING NORMAL OPERATION — DIESEL ENGINE WARNING! (Continued) Observe the following when the engine is operating. • Never leave children alone in a vehicle, or with • All message center lights are off. access to an unlocked vehicle. Allowing children to be in a vehicle unattended is dangerous for a •...
Page 223: Cold Weather Precautions
STARTING AND OPERATING 221 Cold Weather Precautions NOTE: • Use of Climatized Ultra Low Sulfur Diesel Fuel or Operation in ambient temperature below 32°F (0°C) may require special considerations. The following charts sug- Number 1 Ultra Low Sulfur Diesel Fuel results in a gest these options: noticeable decrease in fuel economy.
Page 224 222 STARTING AND OPERATING diesel engine. However, if seasonably adjusted fuel is cycling frequently, increase the size of the opening in the not available and you are operating below 20°F (-6°C), winter front. A suitable cold weather cover is available Mopar®...
Page 225 STARTING AND OPERATING 223 NOTE: High-speed, no-load running of a cold engine can NOTE: If ambient temperatures are low and the coolant result in excessive white smoke and poor engine perfor- temperature is below 180°F (82°C), the engine idle speed mance.
Page 226: Engine Idling
224 STARTING AND OPERATING Engine Idling Idle-Up Feature — Automatic Transmission Only Avoid prolonged idling, long periods of idling may be The driver-controlled high idle speed feature will help harmful to your engine because combustion chamber increase cylinder temperatures and provide additional temperatures can drop so low that the fuel may not burn cab heat, however, excessive idling may still cause the completely.
Page 227: Stopping The Engine
STARTING AND OPERATING 225 2. The engine RPM will go up to 1100 RPM. To increase NOTE: the RPM, press and hold the ACCEL/RESUME switch • During engine shut down on vehicles equipped with and the idle speed will increase to approximately 1500 manual transmissions, it is normal for the diesel en- RPM.
Page 228: Idle Shutdown
226 STARTING AND OPERATING Idle Shutdown Idle Time Turbo- (min.) Be- This feature can be enabled so that the truck will auto- Driving charger Load fore En- matically shutdown when the truck has been idling for a Condition Tempera- gine Shut- set period of time when the engine is at operating ture down...
Page 229: Operating Precautions
STARTING AND OPERATING 227 Operating Precautions rings and injector nozzles. Also, the unburned fuel can enter the crankcase, diluting the lubricating oil and Avoid Overheating The Engine causing rapid wear to the engine. The temperature of the engine coolant (antifreeze) (a Cooling System Tips —...
Page 230: Engine Block Heater - If Equipped
228 STARTING AND OPERATING • engine misfiring or vibrating severely Do Not Operate The Engine With Low Oil Pressure • sudden loss of power When the engine is at normal operating temperature, the • unusual engine noises minimum oil pressures required are: •...
Page 231: Block Heater Usage
STARTING AND OPERATING 229 The engine block heater cord is routed under the hood to Block Heater Usage the right side and can be located just behind the grille For ambient temperatures below 0°F (-18°C), engine near the headlamp. block heater usage is recommended. NOTE: The engine block heater cord is a factory installed For ambient temperatures below –20°F (-29°C), engine option.
Page 232 230 STARTING AND OPERATING Benefits of the exhaust brake are: • vehicle driving control • reduced brake fade • longer brake life • faster cab warm-up The exhaust brake feature will only function when the driver toggles it on by pushing the exhaust brake button until the Exhaust Brake Indicator is illuminated.
Page 233 STARTING AND OPERATING 231 The automatic transmission will downshift more aggres- NOTE: For optimum braking power it is recommended sively in TOW/HAUL mode when the exhaust brake is to use the exhaust brake while in TOW/HAUL mode. enabled to increase brake performance. The exhaust brake feature can also be used to reduce the engine warm up time.
Page 234: Equipped
232 STARTING AND OPERATING Automatic Exhaust Brake can be enabled by pushing the CAUTION! (Continued) exhaust brake button again anytime after the normal Full • Before shifting into any gear, make sure your foot Exhaust Brake has been turned on. The “Exhaust Brake is firmly pressing the brake pedal.
Page 235 STARTING AND OPERATING 233 WARNING! (Continued) WARNING! (Continued) • Unintended movement of a vehicle could injure • Never leave children alone in a vehicle, or with those in or near the vehicle. As with all vehicles, access to an unlocked vehicle. Allowing children to you should never exit a vehicle while the engine is be in a vehicle unattended is dangerous for a running.
Page 236: Key Ignition Park Interlock
234 STARTING AND OPERATING Key Ignition Park Interlock Six-Speed Automatic Transmission — If Equipped This vehicle is equipped with a Key Ignition Park Inter- Chassis Cab models (with automatic transmission) use lock which requires the transmission to be in PARK the AS69RC transmission (which is equipped with a before the ignition switch can be turned to the LOCK/ Power Take-Off [PTO] access cover on the side of the...
Page 237 STARTING AND OPERATING 235 self-calibrating; therefore, the first few shifts on a new Gear Ranges vehicle may be somewhat abrupt. This is a normal DO NOT race the engine when shifting from PARK or condition, and precision shifts will develop within a few NEUTRAL into another gear range.
Page 238 236 STARTING AND OPERATING When parking on a hill, apply the parking brake before WARNING! (Continued) shifting the transmission to PARK, otherwise the load on • Your vehicle could move and injure you and others the transmission locking mechanism may make it diffi- if it is not in PARK.
Page 239 STARTING AND OPERATING 237 WARNING! (Continued) WARNING! (Continued) • Unintended movement of a vehicle could injure • Never leave children alone in a vehicle, or with those in or near the vehicle. As with all vehicles, access to an unlocked vehicle. Allowing children to you should never exit a vehicle while the engine is be in a vehicle unattended is dangerous for a running.
Page 240 238 STARTING AND OPERATING • Release the shift lever and make sure it is fully seated CAUTION! in the PARK gate. • Before moving the shift lever out of PARK, you • Look at the transmission gear position display and must turn the ignition switch from the LOCK/OFF verify that it indicates the PARK position.
Page 241 STARTING AND OPERATING 239 DRIVE (D) WARNING! This range should be used for most city and highway Do not coast in NEUTRAL and never turn off the driving. It provides the smoothest upshifts and down- ignition to coast down a hill. These are unsafe shifts, and the best fuel economy.
Page 242 240 STARTING AND OPERATING If the transmission temperature exceeds normal operat- During cold temperatures, transmission operation may ing limits, the powertrain controller will modify the be modified depending on engine and transmission transmission shift schedule and expand the range of temperature as well as vehicle speed.
Page 243 STARTING AND OPERATING 241 accelerate under heavily loaded conditions may be re- In the event of a momentary problem, the transmission duced. In all cases, normal operation will resume once can be reset to regain all forward gears by performing the the transmission temperature has risen to a suitable level.
Page 244 242 STARTING AND OPERATING If the transmission cannot be reset, authorized dealer service is required. Electronic Range Select (ERS) Operation The Electronic Range Select (ERS) shift control allows the driver to limit the highest available gear when the transmission is in DRIVE. For example, if you shift the transmission into 4 (fourth gear), the transmission will not shift above fourth gear, but will shift through the lower gears normally.
Page 245 STARTING AND OPERATING 243 WARNING! CAUTION! Do not downshift for additional engine braking on a When using ERS for engine braking while descend- slippery surface. The drive wheels could lose their ing steep grades, be careful not to overspeed the grip and the vehicle could skid, causing a collision or engine.
Page 246 244 STARTING AND OPERATING • The engine coolant has reached an adequate tempera- ture. • The vehicle speed is sufficiently high. • The driver is not heavily pressing the accelerator. When To Use TOW/HAUL Mode When driving in hilly areas, towing a trailer, carrying a heavy load, etc., and frequent transmission shifting oc- curs, press the TOW/HAUL switch to activate TOW/ HAUL mode.
Page 247 STARTING AND OPERATING 245 NOTE: WARNING! • The torque converter clutch will not engage (and Do not use the “TOW/HAUL” feature when driving 68RFE-equipped trucks will not shift to sixth gear), in icy or slippery conditions. The increased engine until the transmission fluid and engine coolant are braking could cause the rear wheels to slide, and the warm [usually after 1 to 3 miles (2 to 5 km) of driving].
Page 248: Manual Transmission - If Equipped
246 STARTING AND OPERATING MANUAL TRANSMISSION — IF EQUIPPED Shifting WARNING! You or others could be injured if you leave the vehicle unattended without having the parking brake fully applied. The parking brake should al- ways be applied when the driver is not in the vehicle, especially on an incline.
Page 249 STARTING AND OPERATING 247 Fully press the clutch pedal before shifting gears. As you Recommended Vehicle Shift Speeds release the clutch pedal, lightly press the accelerator To utilize your manual transmission efficiently for both pedal. fuel economy and performance, it should be upshifted as listed in recommended shift speed chart.
Page 250: Downshifting
248 STARTING AND OPERATING Downshifting CAUTION! Moving from a high gear down to a lower gear is When descending a hill, be very careful to downshift recommended to preserve brakes when driving down one gear at a time to prevent overspeeding the engine steep hills.
Page 251: Reverse Shifting
STARTING AND OPERATING 249 Maximum Recommended Downshifting Speeds Gear Selection 6 to 5 5 to 4 4 to 3 3 to 2 2 to 1 Maximum 68 mph 50 mph 32 mph 19 mph 10 mph ) Speed (109 km/h) (80 km/h) (51 km/h) (31 km/h)
Page 252: Power Take Off Operation - If Equipped (Chassis Cab Only)
250 STARTING AND OPERATING POWER TAKE OFF OPERATION — IF EQUIPPED Stationary Mode (CHASSIS CAB ONLY) To operate the PTO in this mode the vehicle must meet This vehicle when equipped with PTO Prep and either the following conditions: the AS69RC automatic six-speed or G-56 manual six- •...
Page 253 STARTING AND OPERATING 251 The Electronic Vehicle Information Center (EVIC) or Driver The torque converter clutch (TCC) will automatically Information Display (DID) will display a PTO On mes- engage at engine speeds above 1,200 RPM (engine speed) sage for five seconds if the above conditions are met. in PTO stationary mode.
Page 254: Mobile Mode
252 STARTING AND OPERATING • Brake pedal must not be applied. NOTE: Single set speed can be programmed via the PTO menu on the EVIC/DID screen. Further details are avail- • No vehicle, brake or clutch switch faults present. able at the Ram Truck Bodybuilders web site. •...
Page 255: Engine Runaway
STARTING AND OPERATING 253 NOTE: For application specific information with respect WARNING! to PTO and pump requirements and additional vehicle information (wiring schematics, preset idle values, en- In case of engine runaway due to flammable fumes gine speed limits, and vehicle hardware and software from fuel spills or turbocharger oil leaks being requirements) please refer to the Body Builders Guide by sucked into the engine, do the following to help...
Page 256: Fuel Requirements
254 STARTING AND OPERATING FUEL REQUIREMENTS WARNING! Use good quality diesel fuel from a reputable supplier in Do not use alcohol or gasoline as a fuel blending your vehicle. Federal law requires that you must fuel this agent. They can be unstable under certain conditions vehicle with Ultra Low Sulfur Highway Diesel fuel (15 and hazardous or explosive when mixed with diesel ppm Sulfur maximum) and prohibits the use of Low...
Page 257: Fuel Specifications
STARTING AND OPERATING 255 NOTE: CAUTION! • If you accidentally fill the fuel tank with gasoline on If the “Water in Fuel Indicator Light” remains on, DO your diesel vehicle, Do not start the vehicle. If you NOT START engine before you drain the water from restart your vehicle you risk damaging the engine and the fuel filter(s) to avoid engine damage.
Page 258: Bio-Diesel Fuel Requirements
256 STARTING AND OPERATING (-6°C), Mopar® Premium Diesel Fuel Treatment (or Pickup Models And Chassis Cab Models Ordered equivalent) may be beneficial to avoid fuel gelling. With B20 Option • No. 1 Ultra Low Sulfur diesel fuel should only be used Your vehicle has been validated and approved for the use of Biodiesel in blends up to 20% (B20) provided that you where extended arctic conditions (-10°F or -23°C) exist.
Page 259 STARTING AND OPERATING 257 B5. Use of blends greater than 20% is not approved. Use approved ASTM standards, if stored properly, provides of blends greater than 20% can result in engine damage. for protection against fuel oxidation for up to six months. Such damage is not covered by the New Vehicle Limited Fuel Water Separation —...
Page 260 258 STARTING AND OPERATING temperatures, such as storing the fuel in a heated build- CAUTION! ing or a heated storage tank, or using cold temperature • Under no circumstances should oil change inter- additives. vals exceed 15,000 miles (24 000 km) pickup or Fuel In Oil Dilution —...
Page 261: Adding Fuel - 2500/3500 Diesel Models
STARTING AND OPERATING 259 ADDING FUEL — 2500/3500 DIESEL MODELS NOTE: There is no fuel filler cap. A flapper door inside the filler pipe seals the system. 1. Open the fuel filler door. 2. Insert the fuel nozzle fully into the filler pipe – the nozzle opens and holds the flapper door while refuel- ing.
Page 262 260 STARTING AND OPERATING Emergency Fuel Can Refueling 1. Retrieve fuel funnel from the jack kit located under the front passenger seat. Most fuel cans will not open the flapper door. A funnel is provided to open the flapper door to allow emergency refueling with a fuel can.
Page 263 STARTING AND OPERATING 261 CAUTION! To avoid fuel spillage and overfilling, do not “top off” the fuel tank after filling. WARNING! • Never have any smoking materials lit in or near the vehicle when the fuel door is open or the tank is being filled.
Page 264: Adding Fuel - Chassis Cab Models
262 STARTING AND OPERATING ADDING FUEL — CHASSIS CAB MODELS WARNING! CAUTION! A fire may result if fuel is pumped into a portable container that is on a truck bed. You could be burned. To avoid fuel spillage and overfilling, do not “top Always place fuel containers on the ground while off”...
Page 265: Avoid Using Contaminated Fuel
STARTING AND OPERATING 263 microbes form “slime” that will clog the fuel filtration WARNING! system and lines. Drain condensation from the supply • Never have any smoking materials lit in or near the tank and change the line filter on a regular basis. vehicle when the fuel filler cap is removed or the NOTE: When a diesel engine is allowed to run out of tank filled.
Page 266: Starting And Operating
264 STARTING AND OPERATING Diesel Exhaust Fluid Storage Adding Diesel Exhaust Fluid Diesel Exhaust Fluid (DEF) is considered a very stable The DEF gauge (located on the instrument cluster) will product with a long shelf life. If DEF is kept in tempera- display the level of DEF remaining in the tank.
Page 267 STARTING AND OPERATING 265 1. Remove cap from DEF tank (located on drivers side of the vehicle or in fuel door). DEF Filler Cap And Fuel Fill 1500/2500/3500 Models 1 — Diesel Exhaust Fluid Fill Location DEF Filler Cap Chassis Cab Models 2 —...
Page 268 266 STARTING AND OPERATING 2. Insert DEF fill adapter/nozzle into DEF tank filler CAUTION! neck. • To avoid DEF spillage, and possible damage to the DEF tank from overfilling, do not “top off” the DEF tank after filling. • DO NOT OVERFILL. DEF will freeze below 12ºF (-11ºC).
Page 269: Diesel Exhaust Fluid
STARTING AND OPERATING 267 3. Stop filling the DEF tank immediately when any of the you may safely add a maximum of 2 gallons of DEF from following happen: DEF stops flowing from the fill portable containers when your DEF gauge is reading ½ full. bottle into the DEF tank, DEF splashes out the filler On Chassis Cab applications a maximum of 2 gallons may neck, or a DEF pump nozzle automatically shuts off.
Page 270: System Overview
268 STARTING AND OPERATING • NH3 sensor You can operate with the comfort that your vehicle is contributing to a cleaner, healthier world environment • Temperature sensors for this and generations to come. • SCR catalyst System Overview The DEF injection system and SCR catalyst enable the This vehicle is equipped with a Diesel Exhaust Fluid achievement of diesel emissions requirements;...
Page 271: What To Do In Emergencies
WHAT TO DO IN EMERGENCIES CONTENTS ▫ With Portable Starting Unit....273 JUMP STARTING ..... .270...
Page 272 270 WHAT TO DO IN EMERGENCIES JUMP STARTING cables to start a vehicle’s engine because its batteries are discharged, the following procedure should be used: WARNING! Set the parking brake and place an automatic transmis- sion in PARK (or NEUTRAL for a manual transmission). •...
Page 273 WHAT TO DO IN EMERGENCIES 271 1. Attach one jumper cable to the positive terminal of booster battery and the other end of the same cable to the positive terminal of the discharged battery. NOTE: Do not jump off fuses. Only jump directly off positive post.
Page 274 272 WHAT TO DO IN EMERGENCIES 2. Connect one end of the other jumper cable to negative 3. Take care that the clamps from one cable do not (-) post of booster battery. Connect the other end of the inadvertently touch clamps from the other cable. Do jumper cable to a good ground on the engine block of not lean over the battery when making connection.
Page 275 WHAT TO DO IN EMERGENCIES 273 WARNING! CAUTION! Any procedure other than above could result in: It is very important that the starting unit operating • Personal injury caused by electrolyte squirting out voltage does not exceed 12 Volts DC or damage to the battery vent;...
Page 277: Maintaining Your Vehicle
MAINTAINING YOUR VEHICLE CONTENTS ▫ Priming If The Engine Has Run Out Of Fuel . .295 ENGINE COMPARTMENT — 6.7L DIESEL — SIX-SPEED 68RFE (2500/3500 Models) ..277 ▫ Intervention Regeneration Strategy — Message ENGINE COMPARTMENT — 6.7L DIESEL — Process Flow .
Page 278 276 MAINTAINING YOUR VEHICLE ▫ Manual Transmission — If Equipped ..308 FLUIDS, LUBRICANTS AND GENUINE PARTS . .320 ▫ Automatic Transmission — If Equipped ..308 ▫ Engine ......320 ▫...
Page 279: Engine Compartment - 6.7L Diesel
MAINTAINING YOUR VEHICLE 277 ENGINE COMPARTMENT — 6.7L DIESEL — SIX-SPEED 68RFE (2500/3500 Models) 1 — Battery 7 — Washer Fluid Reservoir 2 — Engine Coolant Reservoir 8 — Power Steering Fluid Reservoir 3 — Automatic Transmission Dipstick 9 — Power Distribution Center 4 —...
Page 280: Engine Compartment - 6.7L Diesel - Six-Speed As69Rc Hd (3500/Chassis Cab Models)
278 MAINTAINING YOUR VEHICLE ENGINE COMPARTMENT — 6.7L DIESEL — SIX-SPEED AS69RC HD (3500/CHASSIS CAB MODELS) 1 — Battery 7 — Washer Fluid Reservoir 2 — Engine Coolant Reservoir 8 — Power Steering Fluid Reservoir 3 — Automatic Transmission Dipstick 9 —...
Page 281: Maintenance Procedures
MAINTAINING YOUR VEHICLE 279 MAINTENANCE PROCEDURES CAUTION! (Continued) The pages that follow contain the required maintenance • Your vehicle has been built with improved fluids services determined by the engineers who designed your that protect the performance and durability of your vehicle.
Page 282: Engine Oil
280 MAINTAINING YOUR VEHICLE Engine Oil Checking Oil Level To assure proper lubrication of your vehicle’s engine, the engine oil must be maintained at the correct level. Check the oil level at regular intervals. The best time to check the oil level is before starting the engine after it has been parked overnight.
Page 283 MAINTAINING YOUR VEHICLE 281 Checking the oil while the vehicle is on level ground will Engine Oil Selection improve the accuracy of the oil level readings. Add oil For best performance and maximum protection under all only when the level on the dipstick is below the “ADD” types of operating conditions, the manufacturer only mark.
Page 284 282 MAINTAINING YOUR VEHICLE American Petroleum Institute (API) Engine Oil CAUTION! Identification Symbol Do not use chemical flushes in your engine oil as the chemicals can damage your engine. Such damage is This symbol means that the oil has not covered by the New Vehicle Limited Warranty. been certified by the American Petro- leum Institute (API).
Page 285 MAINTAINING YOUR VEHICLE 283 Engine oil not designated by the Chrysler or Cummins® CAUTION! Material Standards and API CJ-4 should not be used, as engine and exhaust system durability may be compro- Failure to use SAE 5W-40 synthetic engine oil in mised.
Page 286: Engine Air Cleaner Filter
284 MAINTAINING YOUR VEHICLE the engine oil. Engine oil is an engineered product and its Engine Air Cleaner Filter performance may be impaired by supplemental addi- tives. CAUTION! Engine Oil Filter All air entering the engine intake must be filtered. The abrasive particles in unfiltered air will cause Refer to “Fluids, Lubricants, and Genuine Parts”...
Page 287 MAINTAINING YOUR VEHICLE 285 The condition of the air cleaner filter is monitored by the CAUTION! Engine Control Module. The “SERVICE AIR FILTER” message will display in the Electronic Vehicle Informa- Driving with a restricted air filter can cause engine tion Center (EVIC) or Driver Information Display (DID) damage.
Page 288 286 MAINTAINING YOUR VEHICLE NOTE: The air filter housing contains a Mass Air Flow CAUTION! sensor. This sensor is critical to proper engine operation and component longevity. Any damage or modification Many aftermarket performance air filter elements do to this sensor could result in major engine and/or not adequately filter the air entering the engine.
Page 289 MAINTAINING YOUR VEHICLE 287 Engine Air Cleaner Filter Removal 2. Lift the air cleaner cover to access the air cleaner filter. 1. Remove the screws from the air cleaner cover. Open Air Cleaner Filter Assembly Air Cleaner Filter Cover 1 — Air Cleaner Cover 1 —...
Page 290: Draining Fuel/Water Separator Filter
288 MAINTAINING YOUR VEHICLE 3. Remove the air cleaner filter element from the housing Engine Air Cleaner Filter Installation assembly. NOTE: Inspect and clean the housing if dirt or debris is present before replacing the air filter element. 1. Install the air cleaner filter element into the housing assembly with the air cleaner filter inspection surface facing downward.
Page 291 MAINTAINING YOUR VEHICLE 289 second filter location is on the frame behind the front CAUTION! axle. The best access to this water drain valve is from under the vehicle. If the “Water In Fuel Indicator Light” remains on, DO NOT START the engine before you drain water from CAUTION! the fuel filters to avoid engine damage.
Page 292: Engine Mounted Fuel Filter Replacement
290 MAINTAINING YOUR VEHICLE NOTE: Care should be taken in disposing of used fluids If more than a couple ounces/milliliters of fuel have been from your vehicle. Used fluids, indiscriminately dis- drained, follow the directions for “Priming If The Engine carded, can present a problem to the environment.
Page 293 MAINTAINING YOUR VEHICLE 291 2. Inferior/Non-approved filter is used. Use of OEM CAUTION! filter is required to ensure vehicle will run. • Diesel fuel will damage blacktop paving surfaces. Drain the filter into an appropriate container. • Do not prefill the fuel filter when installing a new fuel filter.
Page 294 292 MAINTAINING YOUR VEHICLE 5. Remove lid using a socket or strap wrench. Rotate 10. Push down on the cartridge to ensure it is properly counterclockwise for removal. Remove used o-ring seated. Do not pre-fill the filter housing with fuel. and discard it.
Page 295: Underbody Mounted Fuel Filter Replacement
MAINTAINING YOUR VEHICLE 293 Underbody Mounted Fuel Filter Replacement NOTE: • Using a fuel filter that does not meet the manufactur- er’s filtration and water separating requirements can severely impact fuel system life and reliability. • The underbody mounted filter housing will cause the engine not to run if: 1.
Page 296 294 MAINTAINING YOUR VEHICLE 5. Remove lid using a socket or strap wrench. Rotate CAUTION! counterclockwise for removal. Remove used o-ring • Diesel fuel will damage blacktop paving surfaces. and discard it. Drain the filter into an appropriate container. 6. Remove the used filter cartridge from the housing and •...
Page 297: Priming If The Engine Has Run Out Of Fuel
MAINTAINING YOUR VEHICLE 295 Priming If The Engine Has Run Out Of Fuel CAUTION! WARNING! Do not engage the starter motor for more than 15 seconds at a time. Allow two minutes between the Do not open the high pressure fuel system with the cranking intervals.
Page 298: Intervention Regeneration Strategy - Message Process Flow
296 MAINTAINING YOUR VEHICLE • Use of biodiesel mixture in excess of 20% can nega- CAUTION! tively impact the fuel filter’s ability to separate water from the fuel, resulting in high pressure fuel system Due to lack of lubricants in alcohol or gasoline, the corrosion or damage.
Page 299: Diesel Exhaust Fluid
MAINTAINING YOUR VEHICLE 297 To achieve these emissions standards, your vehicle is WARNING! equipped with a state-of-the-art engine and exhaust system. The engine and exhaust after-treatment system A hot exhaust system can start a fire if you park over work together to achieve the EPA Heavy Duty Diesel materials that can burn.
Page 300: Maintenance-Free Batteries
298 MAINTAINING YOUR VEHICLE Refer to “Fluids, Lubricants, and Genuine Parts” in CAUTION! “Maintaining Your Vehicle” for further information. It is essential when replacing the cables on the You can receive assistance in locating DEF in the United battery that the positive cable is attached to the States by calling 866-RAM-INFO (866-726-4636).
Page 301: Cooling System
MAINTAINING YOUR VEHICLE 299 Battery Blanket Usage Engine Coolant Checks A battery loses 60% of its cranking power as the battery Check the engine coolant (antifreeze) protection every 12 temperature decreases to 0°F (-18°). For the same de- months (before the onset of freezing weather, where crease in temperature, the engine requires twice as much applicable).
Page 302 300 MAINTAINING YOUR VEHICLE With the engine at normal operating temperature (but Cooling System — Drain Flush And Refill not running), check the cooling system pressure cap for If the engine coolant (antifreeze) is dirty or contains a proper vacuum sealing by draining a small amount of considerable amount of sediment, clean and flush with a engine coolant (antifreeze) from the radiator drain cock.
Page 303 MAINTAINING YOUR VEHICLE 301 CAUTION! CAUTION! (Continued) • Do not use water alone or alcohol-based engine • Mixing of engine coolant (antifreeze) other than coolant (antifreeze) products. Do not use additional specified Organic Additive Technology (OAT) en- rust inhibitors or antirust products, as they may not gine coolant (antifreeze), may result in engine be compatible with the radiator engine coolant and damage and may decrease corrosion protection.
Page 304 302 MAINTAINING YOUR VEHICLE • Use only high purity water such as distilled or deion- you use the same engine coolant (OAT coolant conform- ing to MS-12106) throughout the life of your vehicle. ized water when mixing the water/engine coolant (antifreeze) solution.
Page 305 MAINTAINING YOUR VEHICLE 303 NOTE: The cap should be inspected and cleaned if there is any accumulation of foreign material on the sealing surfaces. • Some vehicles require special tools to add coolant properly. Failure to fill these systems properly could WARNING! lead to severe internal engine damage.
Page 306 304 MAINTAINING YOUR VEHICLE Disposal Of Used Engine Coolant Points To Remember Used ethylene glycol-based engine coolant (antifreeze) is NOTE: When the vehicle is stopped after a few miles/ a regulated substance requiring proper disposal. Check kilometers of operation, you may observe vapor coming with your local authorities to determine the disposal from the front of the engine compartment.
Page 307: Charge Air Cooler - Inter-Cooler
MAINTAINING YOUR VEHICLE 305 • If frequent engine coolant (antifreeze) additions are result in unsatisfactory engine coolant (antifreeze) required, the cooling system should be pressure tested performance, poor gas mileage, and increased emis- for leaks. sions. • Maintain engine coolant (antifreeze) concentration at a Charge Air Cooler —...
Page 308: Brake System
306 MAINTAINING YOUR VEHICLE hoses leading to and from the charge air cooler for cracks With disc brakes, the fluid level can be expected to fall as or loose clamps resulting in loss of pressure and reduced the brake linings wear. However, an unexpected drop in engine performance.
Page 309: Clutch Hydraulic System
MAINTAINING YOUR VEHICLE 307 WARNING! (Continued) WARNING! (Continued) • To avoid contamination from foreign matter or • Do not allow petroleum based fluid to contaminate moisture, use only new brake fluid or fluid that has the brake fluid. Brake seal components could be been in a tightly closed container.
Page 310: Manual Transmission - If Equipped
308 MAINTAINING YOUR VEHICLE Selection of Lubricant vehicle is on level ground, enough lubricant should be added to bring the level to 1/4 in (6 mm) below the Refer to “Fluids, Lubricants, and Genuine Parts” in bottom of the filler hole. “Maintaining Your Vehicle”...
Page 311 MAINTAINING YOUR VEHICLE 309 of special dyes for diagnosing fluid leaks. Avoid using CAUTION! transmission sealers as they may adversely affect seals. Using a transmission fluid other than the manufac- CAUTION! turer’s recommended fluid may cause deterioration in transmission shift quality and/or torque converter Do not use chemical flushes in your transmission as shudder, and will require more frequent fluid and the chemicals can damage your transmission compo-...
Page 312 310 MAINTAINING YOUR VEHICLE EVIC/DID screen (refer to “Electronic Vehicle Informa- 3. Run the engine at normal idle speed for at least 60 tion Center [EVIC]” or “Driver Information Display seconds, and leave the engine running for the rest of [DID]”...
Page 313 MAINTAINING YOUR VEHICLE 311 7. Remove the dipstick again and note the fluid level on NOTE: If it is necessary to check the transmission below both sides. The fluid level reading is only valid if there the operating temperature, the fluid level should be is a solid coating of oil on both sides of the dipstick.
Page 314: Noise Control System Required Maintenance
312 MAINTAINING YOUR VEHICLE 8. Reinsert the dipstick. Check for leaks. Release the Noise Control System Required Maintenance & parking brake. Warranty All vehicles built over 10,000 lbs. (4 535 kg) Gross Vehicle NOTE: To prevent dirt and water from entering the Weight Rating and manufactured for sale and use in the transmission after checking or replenishing fluid, make United States are required to comply with the Federal...
Page 315 MAINTAINING YOUR VEHICLE 313 or suspected. Proper maintenance of the entire vehicle will help the effectiveness of the noise control systems. Exhaust System Inspect the entire exhaust system for leaks and damaged parts. Devices such as hangers, clamps, and U-bolts should be tight and in good condition.
Page 316 314 MAINTAINING YOUR VEHICLE Tampering With Noise Control System Prohibited AIR CLEANER • Removal of the air cleaner. Federal law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any • Removal of the air cleaner filter element from the air person, other than for purposes of maintenance, repair, or cleaner housing.
Page 317 MAINTAINING YOUR VEHICLE 315 ENGINE COOLING SYSTEM This warranty covers this vehicle as designed, built and equipped by the manufacturer, and is not limited to any • Removal or rendering inoperative the fan clutch. particular part, component or system of the vehicle •...
Page 318 316 MAINTAINING YOUR VEHICLE Maintenance Log and Service Chart (Diesel Engines) Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage closest to the mileage at which service was performed. MILES 7,500 15,000 22,500 30,000 37,500 45,000 52,500...
Page 319 MAINTAINING YOUR VEHICLE 317 Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage closest to the mileage at which service was performed. PERFORMED BY PERFORMED AT MILES 67,500 75,000 82,500 90,000 97,500 105,000 112,500 120,000 KILOMETERS 108 000...
Page 320: Fluid Capacities
318 MAINTAINING YOUR VEHICLE FLUID CAPACITIES U.S. Metric Fuel (Approximate) 2500/3500 Standard Cab Longbed 28 Gallons 106 Liters Models 2500/3500 Crew/Mega Cab Short- 31 Gallons 129 Liters bed Models 2500/3500 Crew Cab Longbed 32 Gallons 132 Liters Models Standard Rear Tank – Chassis Cab 52 Gallons 197 Liters Only...
Page 321 MAINTAINING YOUR VEHICLE 319 U.S. Metric Diesel Exhaust Fluid Tank (Ap- 9 Gallons 34 Liters proximate) – Chassis Cab Engine Oil With Filter 6.7L Turbo Diesel Engine 12 Quarts 11.4 Liters Cooling System 6.7L Turbo Diesel Engine 5.7 Gallons 21.4 Liters (MOPAR®...
Page 322 320 MAINTAINING YOUR VEHICLE FLUIDS, LUBRICANTS AND GENUINE PARTS Engine Component Fluid, Lubricant, or Genuine Part Engine Coolant We recommend you use MOPAR® Antifreeze/Coolant 10 Year/150,000 Mile Formula OAT (Organic Additive Technology). Engine Oil In ambient temperatures above 0°F (-18°C), we recommend you use 15W-40 engine oil such as MOPAR®, Shell Rotella®...
Page 323 MAINTAINING YOUR VEHICLE 321 Component Fluid, Lubricant, or Genuine Part Fuel Filters We recommend you use MOPAR® Fuel Filter. Must meet 3 micron rating. Using a fuel filter that does not meet the manufacturers filtration and water separating requirements can severely impact fuel system life and reliability. Crankcase Ventila- We recommend you use MOPAR®...
Page 324 322 MAINTAINING YOUR VEHICLE Component Fluid, Lubricant, or Genuine Part Fuel Selection Use good quality diesel fuel from a reputable supplier in your vehicle. Federal law requires that you must fuel this vehicle with Ultra Low Sulfur Highway Diesel fuel (15 ppm Sulfur maximum) and prohibits the use of Low Sulfur Highway Diesel fuel (500 ppm Sulfur maximum) to avoid damage to the emissions control system.
Page 325 MAINTAINING YOUR VEHICLE 323 Component Fluid, Lubricant, or Genuine Part Diesel Exhaust Fluid MOPAR® Diesel Exhaust Fluid (API Certified) (DEF) or equivalent that has been API Certified to the ISO 22241 standard. Use of fluids not API Certified to ISO 22241 may result in system damage.
Page 326 324 MAINTAINING YOUR VEHICLE Component Fluid, Lubricant, or Genuine Part Front and Rear Axle Fluid (2500/3500) We recommend you use Synthetic, GL-5 SAE 75W-85. Limited slip additive is not required for Limited-Slip Rear Axles. Front and Rear Axle Fluid (4500/5500) We recommend you use Synthetic, GL-5 SAE 75W-90.
Page 327: Maintenance Schedule
MAINTENANCE SCHEDULE CONTENTS ▫ Perform Service Indicator — Cummins® MAINTENANCE SCHEDULE — DIESEL ENGINE ......326 Diesel .
Page 328 326 MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE — DIESEL ENGINE At Each Oil Change • Change the engine oil filter. CAUTION! • Inspect the exhaust system. Failure to perform the required maintenance items • Check the coolant level, hoses, and clamps. may result in damage to the vehicle. •...
Page 329 MAINTENANCE SCHEDULE 327 the engine oil every 15,000 miles or 500 hours, whichever should oil change intervals exceed 15,000 miles (24 comes first, except for the Chassis Cab models that are 000 km) or six months, whichever comes first. using B20 biodiesel, which are 12,500 miles or 400 hours, NOTE: whichever comes first.
Page 330 328 MAINTENANCE SCHEDULE Perform Service Indicator — Cummins® Diesel Your vehicle will require emissions maintenance at a set interval. To help remind you when this maintenance is due, the Electronic Vehicle Information Center (EVIC) or Driver information Display (DID) will display “Perform Service”.
Page 331 MAINTENANCE SCHEDULE 329 7,500 Miles (12,000 km) or 6 Months Maintenance Service Schedule ❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary. ❏ Rotate tires. ❏ Lubricate front drive shaft fitting (4x4). ❏ Lubricate outer tie rod ends. ** Under no circumstances should oil change intervals exceed 15,000 miles (24 000 km) or six months or 500 Hours, whichever comes first.
Page 332 330 MAINTENANCE SCHEDULE 15,000 Miles (24,000 km) or 12 Months Maintenance Service Schedule ❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary. ❏ Rotate tires. ❏ Replace engine fuel filter element. ❏ Replace chassis mounted fuel filter element. ❏...
Page 333 MAINTENANCE SCHEDULE 331 22,500 Miles (36,000 km) or 18 Months Maintenance Service Schedule ❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary. ❏ Rotate tires. ❏ Inspect drive belt, replace if necessary. ❏ Lubricate front drive shaft fitting (4x4). ❏...
Page 334 332 MAINTENANCE SCHEDULE 30,000 Miles (48,000 km) or 24 Months Maintenance Service Schedule ❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary. ❏ Rotate tires. ❏ Replace engine fuel filter element. ❏ Replace chassis mounted fuel filter element. ❏...
Page 335 MAINTENANCE SCHEDULE 333 37,500 Miles (60,000 km) or 30 Months Maintenance Service Schedule ❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary. ❏ Rotate tires. ❏ Lubricate front drive shaft fitting (4x4). ❏ Lubricate outer tie rod ends. ** Under no circumstances should oil change intervals exceed 15,000 miles (24 000 km) or six months or 500 Hours, whichever comes first.
Page 336 334 MAINTENANCE SCHEDULE 45,000 Miles (72,000 km) or 36 Months Maintenance Service Schedule ❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary. ❏ Rotate tires. ❏ Inspect drive belt, replace as necessary. ❏ Replace engine fuel filter element. ❏...
Page 337 MAINTENANCE SCHEDULE 335 52,500 Miles (84,000 km) or 42 Months Maintenance Service Schedule ❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary. ❏ Rotate tires. ❏ Lubricate front drive shaft fitting (4x4). ❏ Lubricate outer tie rod ends. ** Under no circumstances should oil change intervals exceed 15,000 miles (24 000 km) or six months or 500 Hours, whichever comes first.
Page 338 336 MAINTENANCE SCHEDULE 60,000 Miles (96,000 km) or 48 Months Maintenance Service Schedule ❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary. ❏ Rotate tires. ❏ Replace engine fuel filter element. ❏ Replace chassis mounted fuel filter element. ❏...
Page 339 MAINTENANCE SCHEDULE 337 67,500 Miles (108,000 km) or 54 Months Maintenance Service Schedule ❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary. ❏ Rotate tires. ❏ Inspect drive belt, replace as necessary. ❏ Lubricate front drive shaft fitting (4x4). ❏...
Page 340 338 MAINTENANCE SCHEDULE 75,000 Miles (120,000 km) or 60 Months Maintenance Service Schedule ❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary. ❏ Rotate tires. ❏ Replace engine fuel filter element. ❏ Replace chassis mounted fuel filter element. ❏...
Page 341 MAINTENANCE SCHEDULE 339 82,500 Miles (132,000 km) or 66 Months Maintenance Service Schedule ❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary. ❏ Rotate tires. ❏ Lubricate front drive shaft fitting (4x4). ❏ Lubricate outer tie rod ends. ** Under no circumstances should oil change intervals exceed 15,000 miles (24 000 km) or six months or 500 Hours, whichever comes first.
Page 342 340 MAINTENANCE SCHEDULE 90,000 Miles (144,000 km) or 72 Months Maintenance Service Schedule ❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary. ❏ Rotate tires. ❏ Inspect drive belt, replace as required. ❏ Replace engine fuel filter element. ❏...
Page 343 MAINTENANCE SCHEDULE 341 97,500 Miles (157,000 km) or 78 Months Maintenance Service Schedule ❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary. ❏ Rotate tires. ❏ Lubricate front drive shaft fitting (4x4). ❏ Lubricate outer tie rod ends. ❏...
Page 344 342 MAINTENANCE SCHEDULE 105,000 Miles (168,000 km) or 84 Months Maintenance Service Schedule ❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary. ❏ Rotate tires. ❏ Replace engine fuel filter element. ❏ Replace chassis mounted fuel filter element. ❏...
Page 345 MAINTENANCE SCHEDULE 343 112,500 Miles (180,000 km) or 90 Months Maintenance Service Schedule ❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary. ❏ Rotate tires. ❏ Inspect drive belt, replace as required. ❏ Lubricate front drive shaft fitting (4x4). ❏...
Page 346 344 MAINTENANCE SCHEDULE 120,000 Miles (192,000 km) or 96 Months Maintenance Service Schedule ❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary. ❏ Rotate tires. ❏ Replace engine fuel filter element. ❏ Replace chassis mounted fuel filter element. ❏...
Page 347 MAINTENANCE SCHEDULE 345 127,500 Miles (204,000 km) or 102 Months Maintenance Service Schedule ❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary. ❏ Rotate tires. ❏ Lubricate front drive shaft fitting (4x4). ❏ Lubricate outer tie rod ends. ** Under no circumstances should oil change intervals exceed 15,000 miles (24 000 km) or six months or 500 Hours, whichever comes first.
Page 348 346 MAINTENANCE SCHEDULE 135,000 Miles (216,000 km) or 108 Months Maintenance Service Schedule ❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary. ❏ Rotate tires. ❏ Inspect drive belt, replace as required. ❏ Replace engine fuel filter element. ❏...
Page 349 MAINTENANCE SCHEDULE 347 142,500 Miles (228,000 km) or 114 Months Maintenance Service Schedule ❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary. ❏ Rotate tires. ❏ Lubricate front drive shaft fitting (4x4). ❏ Lubricate outer tie rod ends. ** Under no circumstances should oil change intervals exceed 15,000 miles (24 000 km) or six months or 500 Hours, whichever comes first.
Page 350 348 MAINTENANCE SCHEDULE 150,000 Miles (240,000 km) or 120 Months Maintenance Service Schedule ❏ Check the Diesel Exhaust Fluid (DEF) tank, refill if necessary. ❏ Rotate tires. ❏ Replace engine fuel filter element. ❏ Replace chassis mounted fuel filter element. ❏...
Page 351 MAINTENANCE SCHEDULE 349 Inspection and service should also be performed anytime WARNING! a malfunction is observed or suspected. Retain all re- • You can be badly injured working on or around a ceipts. motor vehicle. Do only service work for which you * This maintenance is not required if belt was previously have the knowledge and the right equipment.
Page 353 INDEX...
Page 354 352 INDEX - RAM 1500 Adding Engine Coolant (Antifreeze) ... .110 Warning Light ..... . .23 , 30 Adding Fuel.
Page 355 INDEX - RAM 1500 353 Selection of Coolant (Antifreeze) ..109 , 117 Oil ......96 , 117 Oil Filler Cap .
Page 356 354 INDEX - RAM 1500 Diesel ......79 , 117 Airbag .......32 Filter .
Page 357 INDEX - RAM 1500 355 Oil, Engine ......96, 117 Selection of Coolant (Antifreeze)....117 Capacity .
Page 358 356 INDEX - RAM 1500 Turn Signals ......17, 28 Viscosity, Engine Oil ......97 Voltmeter.
Page 359 INDEX - RAM 2500 / 3500 / 4500 / 5500 357 Adding Engine Coolant (Antifreeze) ... .301 Blanket ......222 , 299 Emergency Starting .
Page 360 358 INDEX - RAM 2500 / 3500 / 4500 / 5500 Coolant Capacity ..... . .318 Electronic Range Select (ERS) ....242 Coolant Level .
Page 361 INDEX - RAM 2500 / 3500 / 4500 / 5500 359 Filters Requirements ......254 Engine Fuel ......288 Specifications .
Page 362 360 INDEX - RAM 2500 / 3500 / 4500 / 5500 Keyless Enter-N-Go......209 Manual Transmission ..... .246 Lights Fluid Level Check .
Page 363 INDEX - RAM 2500 / 3500 / 4500 / 5500 361 Materials Added to .....283 Reminder ......164 Recommendation .
Page 364 362 INDEX - RAM 2500 / 3500 / 4500 / 5500 Tires Pressure Warning Light ....150 Pressure Warning Light ....166 Torque Converter Clutch .
Page 365: Chrysler Group Llc
Chrysler Group LLC 15D241-226-AB SECOND Edition Printed in U.S.A.
Page 366 INSTALLATION OF RADIO TRANSMITTING EQUIPMENT Special design considerations are incorporated into this The antenna cable should be as short as practical and vehicle’s electronic system to provide immunity to radio routed away from the vehicle wiring when possible. Use frequency signals. Mobile two-way radios and telephone only fully shielded coaxial cable.

Dodge 2015 RAM Owner's Manual

Table of Contents

Understanding Your Instrument Panel

Starting and Operating

Maintaining Your Vehicle

Table of Contents

Understanding Your Instrument Panel

Starting and Operating

Maintaining Your Vehicle

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