Napoleon N415-0158 Assembly And Operating Instructions Manual
Napoleon N415-0158 Assembly And Operating Instructions Manual

Napoleon N415-0158 Assembly And Operating Instructions Manual

Outdoor stainless steel gas grill

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ASSEMBLY AND OPERATING INSTRUCTIONS
MIRAGE 730
OUTDOOR STAINLESS STEEL GAS GRILL
DANGER
NOTICE TO INSTALLER:
IF YOU SMELL GAS:
• Shut off gas to the appliance.
LEAVE THESE INSTRUCTIONS
• Extinguish any open flame.
WITH THE GRILL OWNER FOR
• Open lid.
FUTURE REFERENCE
• If odor continues, keep away from the
appliance and immediately call your
gas supplier or your fire department
DO NOT TRY TO LIGHT THIS APPLIANCE WITHOUT READING LIGHTING INSTRUCTIONS
SECTION OF THIS MANUAL
NAPOLEON APPLIANCE CORPORATION.,
214 BAYVIEW DR., BARRIE, ONTARIO, CANADA L4N 4Y8 PHONE: (705)726-4278
FAX: (705)725-2564 EMAIL: care@nac.on.ca WEB SITE: www.napoleongrills.com
N415-0158 APR 11/07

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Summary of Contents for Napoleon N415-0158

  • Page 1 DO NOT TRY TO LIGHT THIS APPLIANCE WITHOUT READING LIGHTING INSTRUCTIONS SECTION OF THIS MANUAL NAPOLEON APPLIANCE CORPORATION., 214 BAYVIEW DR., BARRIE, ONTARIO, CANADA L4N 4Y8 PHONE: (705)726-4278 FAX: (705)725-2564 EMAIL: care@nac.on.ca WEB SITE: www.napoleongrills.com N415-0158 APR 11/07...
  • Page 2 This warranty defines the obligation and liability of NAPOLEON with respect to the NAPOLEON gas grill and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.
  • Page 3: Safety Precautions

    •Follow lighting instructions carefully when operating grill. •Gas must be turned off at the propane cylinder or at the natural gas supply valve when the gas grill is not in use. •Keep children and pets away from hot grill, DO NOT allow children to climb inside cabinet.
  • Page 4 A fire will result if these directions are ignored. The regulator supplies a pressure of 11 inches water column to the gas grill and has a QCC1 type fitting. Cylinders to be used with this unit must be supplied with a Sherwood #3349 QCC1 cylinder valve. A QCC1 cylinder has a positive seating connection, which will not allow gas flow until a positive seal has been achieved.
  • Page 5: Lighting Instructions

    LIGHTING INSTRUCTIONS OPEN LID. ENSURING BURNER CONTROLS ARE IN THE OFF POSITION, TURN ON THE GAS SUPPLY VALVE. MAIN BURNER LIGHTING 1. PUSH AND TURN ANY MAIN BURNER KNOB SLOWLY TO THE ’HI’ POSTION. THIS ACTION WILL IGNITE THE PILOT FLAME WHICH WILL IN TURN LIGHT THE SELECTED BURNER.
  • Page 6: Operating The Grill

    BURN IN PROCEDURE When lit for the first time, the gas grill will emit a slight odour. This is a normal temporary condition caused by the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again. Simply run the main burners on high for approximately ½...
  • Page 7: Infrared Heat

    INFRARED HEAT Most people don’t realize that the heat source that we are most familiar with, namely the sun warms the earth using mainly infrared energy. Infrared energy is a form of electro-magnetic energy that has a wavelength just greater than the red end of the visible light spectrum, but less than that of radio waves.
  • Page 8: Maintenance/Cleaning Instructions

    Do not use oven cleaner to clean any part of this gas grill. Do not use a self cleaning oven to clean cooking grids or any other parts of the gas grill. Barbecue sauce and salt can be corrosive and will cause rapid deterioration of the gas grill components unless cleaned regularly.
  • Page 9 (flashback) at the air shutter underneath the control panel. To clean the inside of the burner, it must be removed from the gas grill. Remove the screw located in the center of each burner. Lift the back of the burner upwards to remove.
  • Page 10: Troubleshooting

    Possible Causes Solution For propane - improper lighting Ensure lighting procedure is followed carefully. All gas grill valves must be in the off position when the tank valve is procedure. turned on. Turn tank on slowly to allow pressure to equalize.
  • Page 11: Ordering Replacement Parts

    ORDERING REPLACEMENT PARTS MODEL: DATE OF PURCHASE: SERIAL NUMBER: (record information here for easy reference) Before contacting the customer service department, check the NAC web site for more extensive cleaning, maintenance, troubleshooting and part replacement instructions at www.napoleongrills.com. Contact the factory directly for replacement parts and warranty claims.
  • Page 12: Assembly Instructions

    ASSEMBLY INSTRUCTIONS CAUTION: During unpacking and assembly it is recommended that you wear work gloves and safety glasses for your protection. Although we make every effort to make the assembly process as problem free and safe as possible, it is characteristic of fabricated steel parts that the edges and corners may be sharp and can cause cuts if handled incorrectly during assembly.
  • Page 13 2 x N430-0002 MAGNET CATCH Magnet Installation Snap magnets into slots in front of bottom shelf. 16 X N570-0073 (1/4-20 X 3/8”) Caster Installation Attach (4) casters using (4) 1/4 - 20 X 3/8” screws and (4) 1/4-20 lock nuts for each caster.
  • Page 14: Left And Right Cart Panel Installation

    PROPANE ONLY Propane Tank Ring Installation Insert propane tank ring into slots in bottom shelf as shown. Fold tabs over to secure in place. N570-0080 (#14 X 1/2") Left and Right Cart Panel Installation Install end cart panels ensuring slots in panel are to the top, rest panel on bottom shelf and line up holes.
  • Page 15 N570-0080 (#14 X 1/2") Rear Cart Panel Installation Fit rear cart panel between the two end panels, ensure large hole in panel is to the bottom right hand corner as illustrated. Fasten using (6) #14 x 1/2” screws, three on each side. Condiment Basket / Propane Tank Mount Installation Rotate basket slightly to allow wire to enter the holes in the side panel.
  • Page 16 N570-0080 (#14 X 1/2") DRAWER/HOUSING INSTALLATION Place complete drawer housing assembly onto bottom shelf lining up holes in housing with holes in bottom shelf. Fasten using (4) #14 X 1/2” screws.
  • Page 17 N570-0080 (#14 X 1/2") Front Cabinet Support Installation Fasten top rail assembly to the front of side panels and top of the drawer housing assembly using (6) #14 x 1/2” screws. For ease of installation start all screws before tightening completely. N570-0080 (#14 X 1/2") Propane Tank Heat Shield Installation Attach propane tank heat shield above propane tank ring.
  • Page 18: Grill Head Installation

    N570-0073 (1/4-20 x 3/8”) Grill Head Installation PROPANE ONLY - To avoid assembly difficulties, prior to mounting the grill head, remove zip tie holding regulator up under control panel. This was installed at the factory to protect the regulator hose during shipping and is no longer re- quired.
  • Page 19: Side Shelf Installation

    10 x N570-0073 (1/4-20 x 3/8") Assembling End Caps to Side Shelf / Side Burner Peel protective coating from side shelf / side burner. Attach corresponding end cap as shown using (5) 1/4-20 x 3/8” screws. Bend Tabs on front of shelf up with a flat head screw driver, insert screw through tab and into end cap.
  • Page 20: Side Burner Installation

    N570-0082 (1/4-20 x 5/8") Side Burner Installation Insert (4)1/4-20 x 5/8” screws through washers into threaded holes in side of base. Do not tighten all the way. Slide assembled side burner over screw heads and finish tightening. Fit orifice into burner tube and secure with hose retainer clip sup- plied.
  • Page 21 16 X N570-0080 (#14 X 1/2") Assembling Side Enclosures Take (1) side enclosure panel and place on solid surface. Fasten top and bottom to side using (8) #14 x 1/2” screws. Repeat for other side. 12 X N570-0080 (#14 X 1/2") Side Enclosure Installation Insert (2) #14 x 1/2”...
  • Page 22 8 x N120-0010 THREAD CAPS Thread Cap Installation Attach the supplied thread caps to the threads of the screws inside your grill cabinet as illustrated, both top and bottom. 4 x N105-0011 DOOR BUSHING Bushing and Magnet Installation Insert bushing into either end of bottom shelf and into either of side enclosures. Snap remaining magnets into top and bottom of enclosures.
  • Page 23: Cabinet Door Installation

    4 x N570-0073 4 X N735-0003 (1/4-20 X 3/8") (1/4” LOCK WASHER) Cabinet Door Installation Install door handle onto front of door using (2) 1/4-20 x 3/8” screws and (2) 1/ 4” washers per door. Insert pivot rod through hole on inside top of door. Holding door in one hand, direct pivot rod into hole in underside of front beam.
  • Page 24 4 x N570-0073 (1/4-20 X 3/8") Door Installation Side Enclosure Installed door handle onto front of door using (2) 1/4-20 x 3/8” screws and (2) 1/ 4” lock washers per door. Insert pivot rod through hole on inside top of door. Holding door in one hand, direct pivot rod into the top bushing on the enclosure.
  • Page 25 3 X N305-0057 3 X N305-0058 1 X N520-0025 Sear Plate , Grill and Warming Rack Installation. Insert sear plates into base, position one over each tube burner with slots down to allow drippings to travel through. Rest warming rack on brackets inside hood, and insert grills into unit so they sit on back and front lip of base.
  • Page 26: Grease Tray And Holder Installation

    Grease Tray and Holder Installation Clip the wire grease tray holder into the two holes located in the center of the back panel. Place the aluminum grease tray into the grease tray holder. Drip Pan Installation Slide drip pan into rear of base as shown. Ensure drip pan rides along rails on bottom of base.
  • Page 27 PROPANE ONLY NATURAL GAS ONLY INSTALL BUSHING INTO BACK PANEL THIS MUST BE PERFORMED BY A LICENSED GAS FITTER. DO NOT USE PIPE DOPE OR TEFLON TAPE ON THIS CONNECTION CLIP HOSE TO SIDE PANEL USING HOSE RETAINER CLIP SUPPLIED 1x105-0002 CLIP HOSE TO SIDE PANEL USING HOSE RETAINER CLIP SUPPLIED...
  • Page 28: Leak Testing Instructions

    LEAK TESTING INSTRUCTIONS LEAK TESTING: This must be done before initial use, annually and whenever any gas components are replaced or serviced. No smoking while performing this test, and remove all sources of ignition. See Leak Testing Diagram for areas to check. 1.
  • Page 29: Parts List

    Item Part # Description N135-0024K left side lid casting N385-0129 NAPOLEON logo W450-0005 logo spring clips N510-0010 black silicone lid bumper N685-0003 temperature gauge N051-0004 temperature gauge bezel N335-0045 stainless steel lid insert N585-0043 heat shield lid N010-0524 lid handle N135-0025K right side lid casting N570-0015...
  • Page 30 Item Part # Description N725-0037 rear burner valve N475-0183P left / right side panel cabinet enclosure N555-0018 door pivot rod N010-0506 cart door assembly N325-0048 door/draw er handle N570-0073 door/draw er handle screw s N590-0151P bottom shelf N010-0525 front cabinet support N475-0196P rear cart panel N585-0041P...
  • Page 32 NOTES...

This manual is also suitable for:

Mirage 730

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