Napoleon BGDV42N Installation And Operation Instructions Manual
Napoleon BGDV42N Installation And Operation Instructions Manual

Napoleon BGDV42N Installation And Operation Instructions Manual

Direct vent millivolt system vented gas fireplace heater natural and propane gas model

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INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
Do not store or use gasoline or other flammable vapours and liquids in the vicinity
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your build-
ing.
Installation and service must be performed by a qualified installer, service agency
R-2000
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031
DIRECT VENT MILLIVOLT SYSTEM
INSTALLATION AND OPERATION INSTRUCTIONS FOR
VENTED GAS FIREPLACE HEATER
NATURAL GAS MODEL
PROPANE GAS MODEL
FOR YOUR SAFETY
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
or the gas supplier.
www.napoleonfireplaces.com • ask@napoleon.on.ca
• Immediately call your gas supplier from
a neighbour's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
1
W415-0381 / C / 05.13.04

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Summary of Contents for Napoleon BGDV42N

  • Page 1 INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER. CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS DIRECT VENT MILLIVOLT SYSTEM INSTALLATION AND OPERATION INSTRUCTIONS FOR PROPANE GAS MODEL CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
  • Page 2: Table Of Contents

    TABLE of CONTENTS PG 2-4 INTRODUCTION Warranty General Instructions General Information Care of Glass & Plated Parts 5 - 12 VENTING Venting Lengths Air Terminal Locations Typical Vent Installations Special Vent Installations 13 - 18 INSTALLATION Wall and Ceiling Protection Using Flexible Vent Components Fireplace Vent Connection Using Rigid Vent Components...
  • Page 3 NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized ISO 9001 : 2000 Quality Assurance Certificate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. Once assembled the complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON.
  • Page 4: General Instructions

    GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERV- ICED BY A QUALIFIED INSTALLER to conform with local codes. In absence of local codes, install the BGD42 to the current Na- tional Fuel Gas Code, ANSI Z223.1, or the current CAN/CGA B149, Installation Codes.
  • Page 5: Venting Lengths

    VENTING LENGTHS Use only Wolf Steel or Simpson Dura-Vent Model DV-GS venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air termi- nal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, follow the installation procedure provided with the venting com- ponents.
  • Page 6 AIR TERMINAL INSTALLATIONS FIGURE 2 INSTALLATIONS CANADIAN U.S.A. 12 INCHES 12 INCHES 12 INCHES 9 INCHES 12 INCHES* 12 INCHES* 32 INCHES** 32 INCHES** 32 INCHES** 32 INCHES** 0 INCHES 0 INCHES 0 INCHES*** 0 INCHES*** 2 INCHES*** 2 INCHES*** 3 FEET 3 FEET**** 3 FEET...
  • Page 7: Typical Vent Installations

    TYPICAL VENT INSTALLATIONS NOTE: When terminating vertically, the restrictor plate W500-0205 must be installed. Refer to Restricting Vertical Vents. FIGURES 3 a-c SPECIAL VENT INSTALLATIONS PERISCOPE TERMINATION Use the GD401 periscope kit to locate the air termination above grade. The periscope must be installed so that when final grading is completed, the bottom air slot is located a minimum of 12 inches above grade.
  • Page 8: Venting Application Flow Chart

    VENTING APPLICATION FLOW CHART vertical rise vertical rise vertical rise vertical rise vertical rise is equal to is equal to is equal to is equal to is equal to or greater or greater or greater or greater or greater than than than than...
  • Page 9: Elbow Vent Length Values

    DEFINITIONS for the following symbols used in the venting calcula- tions and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than H - total of both horizontal vent lengths (H ) and off- sets (H ) in feet H - combined horizontal vent lengths in feet H - offset factor: .03(total degrees of offset - 135°*) in...
  • Page 10 HORIZONTAL TERMINATION when (H ) > (V Simple venting configuration (only one 45º and 90° elbow) See graph to determine the re- quired vertical rise V for the re- quired horizontal run H REQUIRED VERTICAL RISE IN INCHES (V HORIZONTAL VENT RUN PLUS OFFSETS IN FEET (HT) The shaded area within the lines represents acceptable values for H and V...
  • Page 11: Vertical Termination

    VERTICAL TERMINATION when (H ) < (V Simple venting configurations FIGURE 9 See graph to determine the required vertical rise V required horizontal run H REQUIRED VERTICAL RISE IN FEET (V HORIZONTAL VENT RUN PLUS OFFSETS IN FEET (H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 45º...
  • Page 12 VERTICAL TERMINATION when (H ) > (V Simple venting configurations FIGURE 11 See graph to determine the required vertical rise V required horizontal run H REQUIRED VERTICAL RISE FEET (V HORIZONTAL VENT RUN PLUS OFFSET IN FEET (H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 45º...
  • Page 13: Wall And Ceiling Protection

    WALL AND CEILING PROTECTION FOR SAFE AND PROPER OPERATION OF THE FIREPLACE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY. NOTE: Only a clearance to combustibles of 1" all around the vent pipe is required. HORIZONTAL INSTALLATION This application occurs when vent- ing through an exterior wall. Having determined the air terminal location, cut and frame a hole in an exterior wall with a minimum opening as...
  • Page 14: Using Flexible Vent Components

    USING FLEXIBLE VENT COMPONENTS Use only approved aluminum flexible liner kits marked: "Wolf Steel Approved Venting" as identified by the stamp only on the 8” outer liner. For safe and proper operation of the fireplace, follow the venting instructions exactly. HORIZONTAL AIR TERMINAL INSTALLATION A VENT SHIELD MUST BE USED IF THE WALL TERMINAL IS INSTALLED ON COMBUSTIBLE, EXTERIOR SURFACES.
  • Page 15: Fireplace Vent Connection

    5. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air termi- nal and slide it underneath the sides and upper edge of the shingles. Ensure that the air terminal is properly cen- tred within the flashing, giving a 3/4"...
  • Page 16 VERTICAL VENTING INSTALLATION 1. Move the fireplace into position. 2. Fasten the roof support to the roof using the screws provided. FIGURE 21. The roof support is optional. In this case the venting is to be adequately supported using ei- ther an alternate method suitable to the authority having jurisdiction or the optional roof support.
  • Page 17: Mobile Home Installation

    Seal and tighten securely. An adapter fitting is required between the gas valve and the copper tubing or flex con- nector. D D D D D o not kink flex connector. 5. Check for gas leaks by brushing on a soap and water solution.
  • Page 18: Nailing Tab Installation

    NAILING TAB INSTALLATION 1) Attach the nailing tabs to the corner posts using the 2 sheet metal screws supplied. Secure through the centre of the top and bottom slots in the nailing tab and then through the existing holes in the corner posts. If there are no existing holes, follow these instructions: Position the nailing tab so that the front...
  • Page 19: L42 Louvre Installation

    GDL42 LOUVRE INSTALLATION TO INSTALL THE UPPER LOUVRES: Insert the upper UPPER LOUVRE louvres into the slots on both brackets. SLOT DOOR LATCH FIGURES 37 TO INSTALL THE LOWER HINGE SCREEN LOUVRE ASSEMBLY: At- tach each hinge to the fire- box with 2 screws.
  • Page 20: Vermiculite

    LOG PLACEMENT PHAZER logs and glowing embers, exclusive to Napo- leon Fireplaces, provide a unique and realistic glowing ef- fect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glow- ing effect. Log colours may vary. During the initial use of the fireplace, the colours will become more uniform as colour pigments burn in during the heat activated curing process.
  • Page 21: Optional Blower Installation

    OPTIONAL BLOWER INSTALLATION FIGURE 41 INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be electrically connected and grounded in ac- cordance with local codes. In the absense of local codes, use the current CSA C22.1 C ANADIAN ELECTRICAL CODE Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE United States...
  • Page 22: Optional Fan Installation

    OPTIONAL FAN INSTALLATION ELECTRICAL INSTALLATION TO BE DONE BY A QUALI- FIED INSTALLER and must be connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 C Canada or the ANSI/NFPA 70 NATIONAL ELECTRICAL CODE United States.
  • Page 23: Operation / Maintenance

    OPERATION / MAINTENANCE OPERATING INSTRUCTIONS When lit for the first time, the fireplace will emit a slight odour for a few hours. This is a normal temporary condi- tion caused by the curing of the logs and the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again.
  • Page 24: Adjustments

    PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized flame. Turn in a clockwise direction to reduce the gas flow. PILOT SCREW FIGURE 51 FIGURE 52 VENTURI ADJUSTMENT Air shutters have been factory set open according to the chart below: AIR SHUTTER 1/ 4 "...
  • Page 25: Replacements

    Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Napoleon dealer or distribu- tor. When ordering replacement parts always give the follow- ing information: , , , , , REPLACEMENT PARTS PART NO.
  • Page 26 W415-0381 / C / 05.13.04...
  • Page 27: Trouble Shooting Guide

    TROUBLE SHOOTING GUIDE EFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED SYMPTOM PROBLEM Main burner goes Pilot flame is not large out; pilot stays on. enough or not engulfing the thermopile Thermopile shorting Remote wall switch wire is...
  • Page 28 SYMPTOM PROBLEM Pilot goes Gas piping is undersized. while standing; Main burner is in 'OFF' position. Flames are con- Unit is over-fired or under- sistently too large fired. small. Carboning occurs. Door is ajar Flames are very aggressive. Venting action is too great. Main burner flame Blockage in vent.

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