Napoleon BGD42P Installation And Operation Instructions Manual
Vented gas fireplace heater
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INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS
DIRECT VENT MILLIVOLT SYSTEM
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
Do not store or use gasoline or other flammable vapours and liquids in the vicinity
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your build-
ing.
Installation and service must be performed by a qualified installer, service agency
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031
INSTALLATION AND OPERATION INSTRUCTIONS FOR
VENTED GAS FIREPLACE HEATER
NATURAL GAS MODEL
PROPANE GAS MODEL
FOR YOUR SAFETY
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
or the gas supplier.
www.napoleonfireplaces.com • ask@napoleon.on.ca
BGD42N
BGD42P
• Immediately call your gas supplier from
a neighbour's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
1
W415-0381 / E / 02.09.06
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Summary of Contents for Napoleon BGD42P
- Page 1 Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031 www.napoleonfireplaces.com • ask@napoleon.on.ca VENTED GAS FIREPLACE HEATER BGD42N BGD42P FOR YOUR SAFETY of this or any other appliance. • Immediately call your gas supplier from a neighbour's phone.
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Page 2: Table Of Contents
TABLE of CONTENTS PG 2-4 INTRODUCTION Warranty General Instructions General Information Care of Glass & Plated Parts 5 - 12 VENTING Venting Lengths Air Terminal Locations Typical Vent Installations Special Vent Installations 13 - 18 INSTALLATION Wall and Ceiling Protection Using Flexible Vent Components Fireplace Vent Connection Using Rigid Vent Components... -
Page 3: Warranty
NAPOLEON products are manufactured under the strict Standard of the world recognized ISO 9001 : 2000 Quality Assurance Certificate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. Once assembled the complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON. -
Page 4: General Instructions
GENERAL INSTRUCTIONS THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERV- ICED BY A QUALIFIED INSTALLER to conform with local codes. In absence of local codes, install the BGD42 to the current Na- tional Fuel Gas Code, ANSI Z223.1, or the current CAN/CGA B149, Installation Codes. -
Page 5: Venting
VENTING LENGTHS Use only Wolf Steel, Simpson Dura-Vent, Temp or American Metal Amerivent Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for ei- ther system are set out in this manual and must be ad- hered to. - Page 6 AIR TERMINAL INSTALLATIONS FIGURE 2 INSTALLATIONS CANADIAN U.S.A. 12 INCHES 12 INCHES 12 INCHES 9 INCHES 12 INCHES* 12 INCHES* 32 INCHES** 32 INCHES** 32 INCHES** 32 INCHES** 0 INCHES 0 INCHES 0 INCHES*** 0 INCHES*** 2 INCHES*** 2 INCHES*** 3 FEET 3 FEET**** 3 FEET...
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Page 7: Typical Vent Installations
TYPICAL VENT INSTALLATIONS NOTE: When terminating vertically, the restrictor plate W500-0205 must be installed. Refer to Restricting Vertical Vents. FIGURES 3 a-c SPECIAL VENT INSTALLATIONS PERISCOPE TERMINATION Use the GD401 periscope kit to locate the air termination above grade. The periscope must be installed so that when final grading is completed, the bottom air slot is located a minimum of 12 inches above grade. - Page 8 VENTING APPLICATION FLOW CHART HORIZONTAL TERMINATION vertical rise is equal to or greater than horizontal horizontal run + verti- cal rise to m a x i m u m of 40 feet W415-0381 / E / 02.09.06 VERTICAL TERMINATION vertical rise vertical rise is less than is equal to...
- Page 9 DEFINITIONS for the following symbols used in the venting calcula- tions and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than - total of both horizontal vent lengths (H sets (H ) in feet - combined horizontal vent lengths in feet...
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Page 10: And V
HORIZONTAL TERMINATION when (H ) > (V Simple venting configuration (only one 45º and 90° elbow) See graph to determine the re- quired vertical rise V for the re- quired horizontal run H REQUIRED VERTICAL RISE IN INCHES (V HORIZONTAL VENT RUN PLUS OFFSETS IN FEET (HT) The shaded area within the lines represents acceptable values for H and V... - Page 11 VERTICAL TERMINATION when (H ) < (V Simple venting configurations FIGURE 9 See graph to determine the required vertical rise V required horizontal run H REQUIRED VERTICAL RISE IN FEET (V HORIZONTAL VENT RUN PLUS OFFSETS IN FEET (H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 45º...
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Page 12: Figure 11
VERTICAL TERMINATION when (H ) > (V Simple venting configurations FIGURE 11 See graph to determine the required vertical rise V required horizontal run H REQUIRED VERTICAL RISE FEET (V HORIZONTAL VENT RUN PLUS OFFSET IN FEET (H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 45º... -
Page 13: Installation
WALL AND CEILING PROTECTION FOR SAFE AND PROPER OPERATION OF THE FIREPLACE, FOLLOW THE VENTING INSTRUCTIONS EXACTLY. NOTE: Only a clearance to combustibles of 1" all around the vent pipe is required. HORIZONTAL INSTALLATION This application occurs when vent- ing through an exterior wall. Having determined the air terminal location, cut and frame a hole in an exterior wall with a minimum opening as... -
Page 14: Using Flexible Vent Components
USING FLEXIBLE VENT COMPONENTS Use only approved aluminum flexible liner kits marked: "Wolf Steel Approved Venting" as identified by the stamp only on the 7” outer liner. HORIZONTAL AIR TERMINAL INSTALLATION A VENT SHIELD MUST BE USED IF THE WALL TERMINAL IS INSTALLED ON COMBUSTIBLE, EXTERIOR SURFACES. -
Page 15: Fireplace Vent Connection
5. Remove nails from the shingles, above and to the sides of the chimney. Place the flashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the flashing. Slide the flashing underneath the sides and upper edge of the shingles. -
Page 16: Restricting Vertical Vents
VERTICAL VENTING INSTALLATION 1. Move the fireplace into position. 2. Fasten the roof support to the roof using the screws provided. FIGURE 21. The roof support is optional. In this case the venting is to be adequately supported using ei- ther an alternate method suitable to the authority having jurisdiction or the optional roof support. - Page 17 FIGURE 29 in place. Use #10 hex head screws, inserted through the TOP OF THE FIREBOX holes in the base to secure. It is recommended that the fireplace be secured in all installations. Always turn off the pilot and the fuel supply at the source, prior to moving the mobile home.
- Page 18 NAILING TAB INSTALLATION 1) Attach the nailing tabs to the corner posts using the 2 sheet metal screws supplied. Secure through the centre of the top and bottom slots in the nailing tab and then through the existing holes in the corner posts. If there are no existing holes, follow these instructions: Position the nailing tab so that the front...
- Page 19 GDL42 LOUVRE INSTALLATION PHAZER logs and glowing embers, exclusive to Napo- UPPER LOUVRE leon Fireplaces, provide a unique and realistic glowing ef- fect that is different in every installation. Take the time to SLOT carefully position the glowing embers for a maximum glow- ing effect.
- Page 20 the front row of ports covering all of the burner area in front of the small logs (#2 & #3). Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the fibre hairs will glow. The ember material will only glow when exposed to direct flame;...
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Page 21: Optional Blower Installation
CHARCOAL EMBERS bracket allow ease of adjustment when attaching the blower. VERMICULITE For a quiet running blower, do not allow the assembly to sit on the OPTIONAL BLOWER INSTALLATION FIGURE 41 Ensure that the blower does not touch the fireplace base or the firebox. -
Page 22: Optional Fan Installation
OPTIONAL FAN INSTALLATION Position the vibration reducing pad into the clip and onto the threaded stud at the other end, piercing a hole into the pad. The fan assembly must be able to be positioned en- tirely onto the pad. Slide the fan assembly past the controls and into the clip. -
Page 23: Operation / Maintenance
OPERATION / MAINTENANCE OPERATING INSTRUCTIONS than air and will settle on the floor C. Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, do not try to repair it. Call a qualified service technician. Force or at- tempted repair may result in a fire or explosion. -
Page 24: Adjustments
PILOT BURNER ADJUSTMENT Air shutters have been factory set open according to the chart below: These settings are for the maximum horizontal vent run.- Adjustment may be required depending on fuel type, vent FIGURE 51 configuration and altitude. Closing the air shutter will cause a more yellow flame, but can lead to carboning. -
Page 25: Replacements
Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your Napoleon dealer or distributor. FOR WARRANTY REPLACEMENT PARTS THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED FURTHER INFORMATION CONTACT YOUR NAPOLEON DEALER... - Page 26 W415-0381 / E / 02.09.06...
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Page 27: Trouble Shooting Guide
TROUBLE SHOOTING GUIDE EFORE ATTEMPTING TO TROUBLESHOOT PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR REMOVED SYMPTOM PROBLEM Main burner goes Pilot flame is not large out; pilot stays on. enough or not engulfing the thermopile Thermopile shorting Remote wall switch wire is... - Page 28 SYMPTOM PROBLEM Pilot goes Gas piping is undersized. while standing; Main burner is in 'OFF' position. Flames are con- Unit is over-fired or under- sistently too large fired. small. Carboning occurs. Door is ajar Flames are very aggressive. Venting action is too great. Main burner flame Blockage in vent.