THIS UNIT MUST BE INSTALLED BY THE DEALER FROM WHOM YOU PURCHASED IT IN ACCORDANCE WITH THE PRESCRIBED INSTALLATION PROCEDURES. Information in this document is subject to change without notice and does not represent a commitment on the part of PROCHEM. 86317260 BLAZER GT...
8. Installation bolting kit. 9. Installation mounting plates. 10. Operation and service manuals for engine, water pump, and vacuum pump. 11. Carpet wand. 12. 5 gallon jug and holder. 13. Hose clamps for fuel & vacuum hoses. 86317260 BLAZER GT...
NOTE: The manual part number is located on the machine. Levels of hazards are identified that could lower left corner of the front cover. result in product damage, personal injury, or severe injury resulting in death. 86317260 BLAZER GT...
Always wear hearing protection when unit is running. Always comply with your company’s Personal Protection Equipment (PPE) plan. Always comply with local noise ordinance when operating units. 86317260 BLAZER GT...
Page 9
Use only ProChem supplied fuel installation kits. Ensure to use the kit specific for the truckmount model and van model being used. When traversing the vehicle floor with fuel lines, always use a bulkhead adapter. This will prevent leakage and ensure that the hose is not punctured by vehicle vibration abrasion.
Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use ProChem approved replacement parts. 86317260 BLAZER GT...
Ten percent (10%) of the overall unit weight, should be on tongue. Example: If loaded trailer weight is 2,000 lbs., tongue weight needs to be a minimum of 200 lbs. to tow properly. 86317260 BLAZER GT...
Install mounting plates underneath vehicle floor. c. Screw 3/8-16 hex head locknuts on mounting screws and tighten them until console and waste tank are firmly secured to vehicle floor. 86317260 BLAZER GT...
Layout with 60 Gallon Waste Tank & Optional Auxiliary Water Tank 2X 1 3X 37 2X 6 2X 12 WASTE TANK 2X 1 6X Ø AUXILIARY WATER TANK 2X 20 LENGTH 2X 40 CONSOLE TOP VIEW 3X 34 OVERALL HEIGHT WASTE TANK FRONT VIEW 86317260 BLAZER GT...
Layout with 100 Gallon Waste Tank & Optional Auxiliary Water Tank 2X 1 3X 49 2X 6 2X 12 WASTE TANK 2X 1 6X Ø AUXILIARY WATER TANK 2X 20 LENGTH 2X 40 CONSOLE TOP VIEW 3X 34 OVERALL HEIGHT WASTE TANK FRONT VIEW 86317260 BLAZER GT...
We recommend that a fire extinguisher, preferably 4. Do not connect the power cord to the truckmount rated for A, B, & C type fires, be installed inside the console wiring harness until installation is vehicle. complete. 86317260 BLAZER GT...
5. Attach the 1/4" fuel hose from the console to the 1/4” Hosebarb 90 degree elbow on the bulkhead. HOSEBARB ELBOW FUEL HOSE LOCTITE TO CONSOLE BULKHEAD ADAPTER BULKHEAD GASKET 5/8" DIA HOLE VEHICLE FLOOR BULKHEAD GASKET BULKHEAD NUT HOSEBARB ELBOW HOSE CLAMP FUEL HOSE FROM BYPASS FUEL FILTER HOSE MOUNTING CLAMPS USE AS NEEDED 86317260 BLAZER GT...
(+) terminal on the battery and tighten the holding nut. 2. Next, attach the black negative (-) battery cable from the console ground to the negative (-) terminal on the battery and tighten the holding nut. 86317260 BLAZER GT...
500 psi pressure throttle should be 13"Hg. If the unit is drawing a Full None 3200 rpm stronger vacuum (at full sealed suction) than 13" Hg, adjust the vacuum relief spring to 13" Hg. *±50 rpm tolerance 86317260 BLAZER GT...
1435 lbs. with full waste tank, and empty water tank 100 gallon waste tank, water tank & accessories 1935 lbs. with full waste and water tanks TORQUE VALUES Engine rear / vac pump pulley 21 foot lbs Engine front / water pump pulley 8 foot lbs 86317260 BLAZER GT...
50 hours using PROCHEM line of chemicals. For information on using standard petroleum based oil before switching to the cleaning compounds, refer to the chemical manual.
NOT covered under If you require a water softener, your dealer has a model the warranty. to meet your needs. Please contact your nearest distributor for information, price, and abailability. 86317260 BLAZER GT...
Page 27
10. LUBRICATION CUP the engine will continue to run. To turn power off, The lubrication cup allows lubricant spray to reach rotate key counter clockwise to stop position, the vacuum blower. engine will then stop. 86317260 BLAZER GT...
Page 28
DO NOT run this unit in an enclosed area. DO NOT operate this unit where the exhaust may enter any building doorway, win- dow, vent, or opening of any type 86317260 BLAZER GT...
The air is then filtered and rushes into the section. vacuum pump. HOT AIR TO HEAT EXCHANGER LUBRICATION VACUUM RELIEF VACUUM VALVE GAUGE VACUUM INLET VACUUM SILENCER VACUUM PUMP LEVEL SENSOR (ENGINE SHUT-OFF SWITCH) FILTER STRAINER WASTE TANK 86317260 BLAZER GT...
The cleaning solution then passes through high- pressure solution hoses and is distributed by the cleaning tool to a surface that is being cleaned, completing the water pumping and heating cycle of the cleaning unit. 86317260 BLAZER GT...
Page 31
= HOT EXHAUST AIR HOT AIR FROM VACUUM PUMP REAR HEAT EXCHANGER CORES WATER BOX FRONT WASTE TANK TEMPERATURE RELIEF VALVE SOLUTION PUMP PRESSURE GAUGE TEMPERATURE PULSE HOSE CONTROL VALVE CHEMICAL INJECTION PRESSURE REGULATOR CHECK VALVE SOLUTION SCREEN SOLUTION OUTLET 86317260 BLAZER GT...
METERING VALVE CHEMICAL PUMP OUTLET CHECK VALVE CHEMICAL JUG CHEMICAL OUTLET SCREEN CONTROL VALVE SOLUTION OUTLET PRIME FLOW METER SOLUTION PUMP 86317260 BLAZER GT...
Don't run the solution pump dry, damage may occur and void the warranty. In the event the pump is run dry, allow the pump to cool down to ambient temperature before reintro- ducing water. Otherwise major damage may occur and void the warranty. 86317260 BLAZER GT...
This will prevent water being drawn into the vacuum pump. If shut-down occurs, empty the waste tank before proceeding. If shut- down occurs due to foam created by chemicals used, add Prochem defoamer. 86317260 BLAZER GT...
5. Disconnect all hoses and tools. This unit must be operated with the vehicle or 6. Drain waste tank and rinse with clean water. trailer doors open in order to ensure adequate engine ventilation. 86317260 BLAZER GT...
We strongly recommend that you re-cycle and re- turn off both valves. use the anti-freeze. Repeat this procedure with all the remaining tools. After all tools and pressure hoses have been filled with anti- freeze, disconnect and store them. 86317260 BLAZER GT...
When disposing of used anti-freeze, observe local laws and regulations. Do not drain onto the ground or into storm drainage systems. 86317260 BLAZER GT...
200 hrs Check connections and hose wear Engine 200 hrs Check spark plugs for carbon deposits and proper gap Chemical Valves 200 hrs Inspect and/or adjust packing nuts Temperature Control Valve 200 hrs Inspect and/or adjust packing nuts 86317260 BLAZER GT...
Page 39
****Perform drive belt, pulley and hub maintenance after the first 25 hours of operation, and then again at 100 hours *****Using AEON PD-XD, drain and change blower every 1000 hours or once per year, whichever comes first. 86317260 BLAZER GT...
To keep your chemical system functioning properly, follow the chemical pump and solution outlet maintenance in the Maintenance Schedule in this manual. Refer any additional questions to your dealer. 86317260 BLAZER GT...
If service or repair is required, contact an authorized engine manufacturer’s service center. You will need to provide the serial number of the engine. Engine oil capacity including filter is approximately 46 - 48 ounces. 86317260 BLAZER GT...
5. Bearings on the drive end of the blower require 5 seconds while the unit is running and the vac- grease lubrication every 250 hours of operation. uum inlets are sealed. Do this at the end of each working day. 86317260 BLAZER GT...
16, Amoco Rykow 68, and Shell Tellus T68. 4. Check for pulley groove wear, clean belts and pul- ley grooves, check for worn belts, proper belt ten- sion, and pulley alignment after the first 25 hours and then again at 100 hours. 86317260 BLAZER GT...
However, if the screen has a frequent build-up around the hinge of the float valve. Check the float of debris it should be inspected and cleaned more valve for debris at least once a month. often. 86317260 BLAZER GT...
Pressure Regulator Lubricate the o-rings and bullet every 50 hours. Use o- ring lubricant Part #86265430. For the procedure, see the "General Service Adjust- ments” section in this manual for details. 86317260 BLAZER GT...
See the “Illustrated Parts Listing” for a parts break-down on the chemical pump. Solution and Vacuum Pump Drive Belts Use only exact replacement for system drive belts. Use only exact manufacturer and models for replacements. 86317260 BLAZER GT...
(cap) (while observing the pressure gauge on the control panel) until the desired pressure is obtained. Retighten the locking nut. DO NOT loosen the adjusting body (cap) all the way (counterclockwise) or remove it while the unit is running. 86317260 BLAZER GT...
Cleaning tool valve is malfunctioning. Repair or replace valve. Hose inner lining is constricted. Remove restriction or replace hose. Air leak in chemical supply line, priming Check for air leaks. Replace faulty parts. valve or metering valve. 86317260 BLAZER GT...
Measure the pump volume. If the pump Defective cylinder in the solution volume is less than normal, refer to “Loss of pump. Pump Volume” in the Troubleshooting section in this manual. 86317260 BLAZER GT...
Defective float switch in the waste Check switch for proper operation, replace will not start tank. as necessary. Consult the engine manufacturer’s service Internal engine problem. and repair manual or contact engine manu- facturer’s authorized repair center. 86317260 BLAZER GT...
After inspecting waste pump to determine Pump-out circuit breaker on control new electrical connectors and the cause of the tripped circuit breaker, panel has been tripped. heat shrink. Inspect connection press the reset button. for watertight seal. 86317260 BLAZER GT...
Fuel Pump TO CONSOLE THROUGH VEHICLE FLOOR RETURN TO VEHICLE USE AS NEEDED FUEL SUPPLY MOUNT TO VEHICLE FRAME 11 1 FROM VEHICLE FUEL SUPPLY 86317260 BLAZER GT...
Page 87
HOSE, 5/16" FUEL X 12', T-FLEX 86339630 VALVE, CHECK, 1/4H X 5/16H FUEL 86179930 EL, 90DEG 1/8NPT X 1/4HB 86282810 SLEEVE, 3/4 LOOM X 23" 86265730 TIE, CABL 8" WHT 86273290 SCR, SLFDR #14 X 1 HXHD 86317260 BLAZER GT...
Motorized Hose Reel - Tank - Optional 86317260 BLAZER GT...
Page 123
BASE, CROSS BAR TB HS RL 86051770 PNL, SW BX CVR PLT MTR 86161960 SCR, #8 X 1/2 PPHST BLK 86044150 BASE,LF SD HOS RL MTR DR 86261360 CABLE, RETAIN VAC PLG * WHEN ORDERING INDICATE PART NUMBER AND COLOR 86317260 BLAZER GT...
Page 125
MOT, 1/8HP 12V EP5786 86185360 HUB, H1/2 86191100 PULL, AK32H 86192100 SCR, CAP 1/4-20 X 1-1/2 FLT 86050110 MT, MTR HOS RL MTR DRIVE 86047450 CVR, HOS RL MTR CVR * WHEN ORDERING INDICATE PART NUMBER AND COLOR 86317260 BLAZER GT...
Need help?
Do you have a question about the blazer gt and is the answer not in the manual?
Questions and answers