Prochem blazer gt Operating Instructions Manual

Prochem blazer gt Operating Instructions Manual

Mobile cleaning unit
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BLAZER GT
MOBILE CLEANING UNIT
Operating Instructions (ENG)
MODELS: BLAZER GT
1.001-121.0
Read instructions before operating the machine.
86317260 - BW
04/25/16

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  • Page 1 BLAZER GT MOBILE CLEANING UNIT Operating Instructions (ENG) MODELS: BLAZER GT 1.001-121.0 Read instructions before operating the machine. 86317260 - BW 04/25/16...
  • Page 2 Left intentionally blank...
  • Page 3: Machine Data Log / Overview

    THIS UNIT MUST BE INSTALLED BY THE DEALER FROM WHOM YOU PURCHASED IT IN ACCORDANCE WITH THE PRESCRIBED INSTALLATION PROCEDURES. Information in this document is subject to change without notice and does not represent a commitment on the part of PROCHEM. 86317260 BLAZER GT...
  • Page 4: Table Of Contents

    Battery Connection ......19 Initial Operational Settings ....20 86317260 BLAZER GT...
  • Page 5 E Z - Charge Water Softener - Brine System - ..Optional ......128 86317260 BLAZER GT...
  • Page 6: Receiving Your Unit

    8. Installation bolting kit. 9. Installation mounting plates. 10. Operation and service manuals for engine, water pump, and vacuum pump. 11. Carpet wand. 12. 5 gallon jug and holder. 13. Hose clamps for fuel & vacuum hoses. 86317260 BLAZER GT...
  • Page 7: How To Use This Manual

    NOTE: The manual part number is located on the machine. Levels of hazards are identified that could lower left corner of the front cover. result in product damage, personal injury, or severe injury resulting in death. 86317260 BLAZER GT...
  • Page 8: Safety

    Always wear hearing protection when unit is running. Always comply with your company’s Personal Protection Equipment (PPE) plan. Always comply with local noise ordinance when operating units. 86317260 BLAZER GT...
  • Page 9 Use only ProChem supplied fuel installation kits. Ensure to use the kit specific for the truckmount model and van model being used. When traversing the vehicle floor with fuel lines, always use a bulkhead adapter. This will prevent leakage and ensure that the hose is not punctured by vehicle vibration abrasion.
  • Page 10: Hazard Intensity Level

    Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use ProChem approved replacement parts. 86317260 BLAZER GT...
  • Page 11: Safety Labels

    10. FOR QUICK HEAT-UP REFER TO THE OPERATING INSTRUCTION MANUAL. P/N 86352580 SOLUTION SCREEN Installation on vehicle fuel door. SOLUTION OUTLET Lower Front Panel Decal with warning labels P/N 86316190 Warning Label P/N 86186520 Caution Label P/N 86186530 86317260 BLAZER GT...
  • Page 12: Installation

    Ten percent (10%) of the overall unit weight, should be on tongue. Example: If loaded trailer weight is 2,000 lbs., tongue weight needs to be a minimum of 200 lbs. to tow properly. 86317260 BLAZER GT...
  • Page 13: Bolting Down Unit And Waste Tank

    Install mounting plates underneath vehicle floor. c. Screw 3/8-16 hex head locknuts on mounting screws and tighten them until console and waste tank are firmly secured to vehicle floor. 86317260 BLAZER GT...
  • Page 14: Layout With 60 Gallon Waste Tank

    Layout with 60 Gallon Waste Tank 3X 37 2X 6 2X 1 2X 12 WASTE TANK 6X Ø LENGTH 6X Ø7/16" X 5/8" SLOT 2X 18 2X 12 2X 2 CONSOLE 3X 22 TOP VIEW WASTE TANK HEIGHT CONSOLE HEIGHT FRONT VIEW 86317260 BLAZER GT...
  • Page 15: Layout With 60 Gallon Waste Tank & Optional Auxiliary Water Tank

    Layout with 60 Gallon Waste Tank & Optional Auxiliary Water Tank 2X 1 3X 37 2X 6 2X 12 WASTE TANK 2X 1 6X Ø AUXILIARY WATER TANK 2X 20 LENGTH 2X 40 CONSOLE TOP VIEW 3X 34 OVERALL HEIGHT WASTE TANK FRONT VIEW 86317260 BLAZER GT...
  • Page 16: Layout With 100 Gallon Waste Tank

    3X 49 2X 6 2X 1 2X 12 WASTE TANK 6X Ø 9X Ø7/16" X 5/8" SLOT LENGTH 2X 24 2X 18 2X 12 2X 2 CONSOLE 3X 22 TOP VIEW WASTE TANK HEIGHT CONSOLE HEIGHT FRONT VIEW 86317260 BLAZER GT...
  • Page 17: Layout With 100 Gallon Waste Tank & Optional Auxiliary Water Tank

    Layout with 100 Gallon Waste Tank & Optional Auxiliary Water Tank 2X 1 3X 49 2X 6 2X 12 WASTE TANK 2X 1 6X Ø AUXILIARY WATER TANK 2X 20 LENGTH 2X 40 CONSOLE TOP VIEW 3X 34 OVERALL HEIGHT WASTE TANK FRONT VIEW 86317260 BLAZER GT...
  • Page 18: Waste Tank To Console Connection

    We recommend that a fire extinguisher, preferably 4. Do not connect the power cord to the truckmount rated for A, B, & C type fires, be installed inside the console wiring harness until installation is vehicle. complete. 86317260 BLAZER GT...
  • Page 19: Van Bulkhead Installation

    5. Attach the 1/4" fuel hose from the console to the 1/4” Hosebarb 90 degree elbow on the bulkhead. HOSEBARB ELBOW FUEL HOSE LOCTITE TO CONSOLE BULKHEAD ADAPTER BULKHEAD GASKET 5/8" DIA HOLE VEHICLE FLOOR BULKHEAD GASKET BULKHEAD NUT HOSEBARB ELBOW HOSE CLAMP FUEL HOSE FROM BYPASS FUEL FILTER HOSE MOUNTING CLAMPS USE AS NEEDED 86317260 BLAZER GT...
  • Page 20: Fuel Supply & Return Line Installation

    ELECTRICAL FUEL PUMP ASSEMBLY FROM VEHICLE FUEL SUPPLY FUEL FLOW FUEL FILTER ELECTRICAL CORD BUSHING 5/16" SUPPLY HOSE BULKHEAD CONNECTOR 5/16" SUPPLY HOSE 5/16" SUPPLY HOSE BYPASS FUEL FILTER FRONT OF VAN HOSE MOUNTING CLAMP USE AS NEEDED 86317260 BLAZER GT...
  • Page 21: Battery Connection

    (+) terminal on the battery and tighten the holding nut. 2. Next, attach the black negative (-) battery cable from the console ground to the negative (-) terminal on the battery and tighten the holding nut. 86317260 BLAZER GT...
  • Page 22: Initial Operational Settings

    500 psi pressure throttle should be 13"Hg. If the unit is drawing a Full None 3200 rpm stronger vacuum (at full sealed suction) than 13" Hg, adjust the vacuum relief spring to 13" Hg. *±50 rpm tolerance 86317260 BLAZER GT...
  • Page 23: Operations

    1435 lbs. with full waste tank, and empty water tank 100 gallon waste tank, water tank & accessories 1935 lbs. with full waste and water tanks TORQUE VALUES Engine rear / vac pump pulley 21 foot lbs Engine front / water pump pulley 8 foot lbs 86317260 BLAZER GT...
  • Page 24: Fuel Requirements

    50 hours using PROCHEM line of chemicals. For information on using standard petroleum based oil before switching to the cleaning compounds, refer to the chemical manual.
  • Page 25: Water Requirements

    NOT covered under If you require a water softener, your dealer has a model the warranty. to meet your needs. Please contact your nearest distributor for information, price, and abailability. 86317260 BLAZER GT...
  • Page 26: Components

    Operations Components 86317260 BLAZER GT...
  • Page 27 10. LUBRICATION CUP the engine will continue to run. To turn power off, The lubrication cup allows lubricant spray to reach rotate key counter clockwise to stop position, the vacuum blower. engine will then stop. 86317260 BLAZER GT...
  • Page 28 DO NOT run this unit in an enclosed area. DO NOT operate this unit where the exhaust may enter any building doorway, win- dow, vent, or opening of any type 86317260 BLAZER GT...
  • Page 29: Vacuum System

    The air is then filtered and rushes into the section. vacuum pump. HOT AIR TO HEAT EXCHANGER LUBRICATION VACUUM RELIEF VACUUM VALVE GAUGE VACUUM INLET VACUUM SILENCER VACUUM PUMP LEVEL SENSOR (ENGINE SHUT-OFF SWITCH) FILTER STRAINER WASTE TANK 86317260 BLAZER GT...
  • Page 30: Water Pumping And Heat Transfer System

    The cleaning solution then passes through high- pressure solution hoses and is distributed by the cleaning tool to a surface that is being cleaned, completing the water pumping and heating cycle of the cleaning unit. 86317260 BLAZER GT...
  • Page 31 = HOT EXHAUST AIR HOT AIR FROM VACUUM PUMP REAR HEAT EXCHANGER CORES WATER BOX FRONT WASTE TANK TEMPERATURE RELIEF VALVE SOLUTION PUMP PRESSURE GAUGE TEMPERATURE PULSE HOSE CONTROL VALVE CHEMICAL INJECTION PRESSURE REGULATOR CHECK VALVE SOLUTION SCREEN SOLUTION OUTLET 86317260 BLAZER GT...
  • Page 32: Chemical Injection System

    METERING VALVE CHEMICAL PUMP OUTLET CHECK VALVE CHEMICAL JUG CHEMICAL OUTLET SCREEN CONTROL VALVE SOLUTION OUTLET PRIME FLOW METER SOLUTION PUMP 86317260 BLAZER GT...
  • Page 33: Pre-Run Inspection / Setup

    Don't run the solution pump dry, damage may occur and void the warranty. In the event the pump is run dry, allow the pump to cool down to ambient temperature before reintro- ducing water. Otherwise major damage may occur and void the warranty. 86317260 BLAZER GT...
  • Page 34: Priming The Chemical Pump

    This will prevent water being drawn into the vacuum pump. If shut-down occurs, empty the waste tank before proceeding. If shut- down occurs due to foam created by chemicals used, add Prochem defoamer. 86317260 BLAZER GT...
  • Page 35: Upholstery Cleaning

    5. Disconnect all hoses and tools. This unit must be operated with the vehicle or 6. Drain waste tank and rinse with clean water. trailer doors open in order to ensure adequate engine ventilation. 86317260 BLAZER GT...
  • Page 36: Winterizing The Unit

    We strongly recommend that you re-cycle and re- turn off both valves. use the anti-freeze. Repeat this procedure with all the remaining tools. After all tools and pressure hoses have been filled with anti- freeze, disconnect and store them. 86317260 BLAZER GT...
  • Page 37: Removing Anti-Freeze From The Unit

    When disposing of used anti-freeze, observe local laws and regulations. Do not drain onto the ground or into storm drainage systems. 86317260 BLAZER GT...
  • Page 38: Service Schedule

    200 hrs Check connections and hose wear Engine 200 hrs Check spark plugs for carbon deposits and proper gap Chemical Valves 200 hrs Inspect and/or adjust packing nuts Temperature Control Valve 200 hrs Inspect and/or adjust packing nuts 86317260 BLAZER GT...
  • Page 39 ****Perform drive belt, pulley and hub maintenance after the first 25 hours of operation, and then again at 100 hours *****Using AEON PD-XD, drain and change blower every 1000 hours or once per year, whichever comes first. 86317260 BLAZER GT...
  • Page 40: Key Checkpoints

    To keep your chemical system functioning properly, follow the chemical pump and solution outlet maintenance in the Maintenance Schedule in this manual. Refer any additional questions to your dealer. 86317260 BLAZER GT...
  • Page 41: Vacuum Pump Maintenance

    If service or repair is required, contact an authorized engine manufacturer’s service center. You will need to provide the serial number of the engine. Engine oil capacity including filter is approximately 46 - 48 ounces. 86317260 BLAZER GT...
  • Page 42: Vacuum Pump

    5. Bearings on the drive end of the blower require 5 seconds while the unit is running and the vac- grease lubrication every 250 hours of operation. uum inlets are sealed. Do this at the end of each working day. 86317260 BLAZER GT...
  • Page 43: Solution Pump

    16, Amoco Rykow 68, and Shell Tellus T68. 4. Check for pulley groove wear, clean belts and pul- ley grooves, check for worn belts, proper belt ten- sion, and pulley alignment after the first 25 hours and then again at 100 hours. 86317260 BLAZER GT...
  • Page 44: Solution Pump Drive Belts

    However, if the screen has a frequent build-up around the hinge of the float valve. Check the float of debris it should be inspected and cleaned more valve for debris at least once a month. often. 86317260 BLAZER GT...
  • Page 45: Check Valve (Outlet)

    Pressure Regulator Lubricate the o-rings and bullet every 50 hours. Use o- ring lubricant Part #86265430. For the procedure, see the "General Service Adjust- ments” section in this manual for details. 86317260 BLAZER GT...
  • Page 46: General Service Adjustments

    See the “Illustrated Parts Listing” for a parts break-down on the chemical pump. Solution and Vacuum Pump Drive Belts Use only exact replacement for system drive belts. Use only exact manufacturer and models for replacements. 86317260 BLAZER GT...
  • Page 47: Packing Nut Adjustments For Chemical Valves

    (cap) (while observing the pressure gauge on the control panel) until the desired pressure is obtained. Retighten the locking nut. DO NOT loosen the adjusting body (cap) all the way (counterclockwise) or remove it while the unit is running. 86317260 BLAZER GT...
  • Page 48: Troubleshooting

    Cleaning tool valve is malfunctioning. Repair or replace valve. Hose inner lining is constricted. Remove restriction or replace hose. Air leak in chemical supply line, priming Check for air leaks. Replace faulty parts. valve or metering valve. 86317260 BLAZER GT...
  • Page 49: 86317260 Blazer Gt

    Measure the pump volume. If the pump Defective cylinder in the solution volume is less than normal, refer to “Loss of pump. Pump Volume” in the Troubleshooting section in this manual. 86317260 BLAZER GT...
  • Page 50: 86317260 Blazer Gt

    Defective float switch in the waste Check switch for proper operation, replace will not start tank. as necessary. Consult the engine manufacturer’s service Internal engine problem. and repair manual or contact engine manu- facturer’s authorized repair center. 86317260 BLAZER GT...
  • Page 51: 86317260 Blazer Gt

    After inspecting waste pump to determine Pump-out circuit breaker on control new electrical connectors and the cause of the tripped circuit breaker, panel has been tripped. heat shrink. Inspect connection press the reset button. for watertight seal. 86317260 BLAZER GT...
  • Page 52: 86317260 Blazer Gt

    Notes: 86317260 BLAZER GT...
  • Page 53: Parts

    Parts PARTS 86317260 BLAZER GT...
  • Page 54: Frame

    Frame 86317260 BLAZER GT...
  • Page 55 86316860 BRKT, FRONT HE SUPT 86317250 GUARD, BELT, FRONT, BGT 86318810 GASKET, HOOD VIBE DAMPNR 86318880 ASSY, LEFT HOOD, BGT 86318890 ASSY, RIGHT HOOD, BGT 86006750 SCREW 5/16-18 X 1"HHCSGR5PLT NP 86373930 RIVET, 5/32 X.376-.500GL POP AL 86317260 BLAZER GT...
  • Page 56: Side Panel

    Side Panel TO WASTE TANK TO WATER BOX 86317260 BLAZER GT...
  • Page 57 86010780 WASHER, 1/4 SPLIT LOCK 86274750 SCR, 1/4-20 X 3/4 HHCS 86179710 DSC, 3/8F X 3/8FP 86181360 FTTG, BRB 1/2P X 5/8H BR 86188210 NIP, 1/2 X 3/8 HEX BR 86177260 CLMP,HOS#10 9/16MIN 1-1/ 86270330 FLATWASHER, 1/4 86317260 BLAZER GT...
  • Page 58: Control Panel

    Control Panel 86317260 BLAZER GT...
  • Page 59 GAUGE, VACUUM, 15" HG INCLUDED 86177540 CNTRL, THRTL, BLZRXL CLR/CLNR 86315970 ASM, CONTROL PNL, BGT PC 86316000 LABEL, CONTROL PNL, BLAZER GT 86316010 LABEL, FRNT HD, BGT, PC 86317220 LABEL, CHEM PNL BLZR GT 86329190 WASH, 446ID X.563OD X.010THK SST...
  • Page 60 Control Panel 86317260 BLAZER GT...
  • Page 61 86279470 WASHER, #10 SPLIT 86175610 BRKR, CIRCUIT, 30A 86175620 BRKR, CIRCUIT 25A 86017360 BRKT, FLOW METER 86175680 BRKT, WIKA MOUNTING 86297070 VALVE, 3-WAY BALL 1/8P 86318810 GASKET, HOOD VIBE DAMPNR 86185990 KEY, SWITCH TM (32-900174) (KEY ONLY) 86317260 BLAZER GT...
  • Page 62: Engine

    Engine 14 26 86317260 BLAZER GT...
  • Page 63 HUB, SH1 86316380 TUBE, EXHAUST, B&S 18HP 86317390 ENG, B&S, 18HP W/FRNT SHFT 86318050 CLAMP, THROTTLE CABLE 86318330 FILTER, FUEL, 1/4" HOSE 86174440 B&S CARTRIDGE AIR CLNR 394-018 86180090 ELEMENT (OUTER), AIR CLEANER 86174450 B&S OIL FILTER #492-932 86317260 BLAZER GT...
  • Page 64: Vacuum Pump

    Vacuum Pump 25 16 86317260 BLAZER GT...
  • Page 65 86394030 BRACKET, BGT FRONT BLWR MTG 86394040 BRACKET, BGT REAR BLWR MTG 86177040 CLAMP, CABLE 1-1/4 ID 5/16 BLT 86279130 WASHER, 5/16 SPLT STL ZNPLT 86006760 SCREW, 5/16-18 X .75 HHCS 86189090 OIL, AEON PD-XD (28G47 SUTORBILT) 86317260 BLAZER GT...
  • Page 66: Solution Pump

    Solution Pump FROM WATER BOX FROM FLOW METER 86317260 BLAZER GT...
  • Page 67 86179550 DIAPHRAGM, CHEM PUMP 86194630 PULSE PUMP, TOP COVER INLET 86191340 PULSE PUMP, BODY 86192920 SPACER RING, 303 SST 86195120 VALVE CAP, 303 SST, OUTPUT 86030580 KIT,CHEM PMP BDY REPL OIL, CAT-WTR PMP 86189080 86269900 PAMPHLET,INSTRUCT CAT3CP 86317260 BLAZER GT...
  • Page 68 Solution Pump 86317260 BLAZER GT...
  • Page 69 O-RING, BEARING CVR ORDER 1 EACH 86355310 KIT, WTR PMP HT SEAL, 3CP (COMPLETE) 86190600 PLUNGER 86176900 CAT#33258 KIT,VLV CAT 3C 1 EACH DOES 3 VALVES 86190560 PLUG, VALVE 86181800 GASKET, OIL GAUGE 86181970 GAUGE, OIL LEVEL 86317260 BLAZER GT...
  • Page 70: Heat Exchanger

    Heat Exchanger TO WATER BOX FROM REGULATOR 86317260 BLAZER GT...
  • Page 71 WASHER, 3/8 SPLIT LOCK PLTD 86279510 WASHER, 3/8 X 1 FLAT 86043150 ASSEMBLY, HEATER CORE SS 86318840 ASSY, HEATER CORE COPPER, GT 86308920 PLATE, HEATER CORE COVER 86308930 GASKET, HEATER CORE COVER 86394220 HOUSING, BGT HEAT EXCHANGER 86317260 BLAZER GT...
  • Page 72: Pressure Regulator & Temperature Control Valve

    Pressure Regulator & Temperature Control Valve OUTER SEAT INNER SEAT STEM BODY SPRINGS PRESSURE REGULATOR DETAIL 86317260 BLAZER GT...
  • Page 73 SCR, 1/4-20 X 3/4 HHCS SS 86278970 WASHER, 7/16 EXT STAR 86010780 WASHER, 1/4 SPLIT LOCK 86180040 ELBOW, 1/4MPX1/2H 90DEG 86312440 MNFLD, PRESSURE REG 86313740 CAP, STEEL, 3/8-18FPT 86186040 KIT, REPAIR PRESSURE REG 86185180 HOSE, PULSE 36”, 3/8MPT BS 86317260 BLAZER GT...
  • Page 74: Solution Outlet

    Solution Outlet 86317260 BLAZER GT...
  • Page 75 INCLUDES 17-18 86195030 VALVE, CHECK INCLUDES 19-25 86189260 O-RING 86192210 SCREEN, CHECK VALVE 86189230 O-RING 86192390 SEAT, CHK VLV ASSY 86194250 TEFLON SEAT 86190910 POPPET, CHK VLV ASSY 86193260 SPRING 86189270 O-RING, 7/8 ID 1-1/16 OD 86176350 86317260 BLAZER GT...
  • Page 76: Water Box

    Water Box FROM WATER INLET FROM HEAT EXCHANGER TO WASTE TANK TO SOLUTION PUMP 86317260 BLAZER GT...
  • Page 77 NUT, 1/4-20 HEX NYLOCK 86274750 SCR, 1/4-20 X 3/4 HHCS PLTD 86308940 BRKT, WTR BOX HOLDDOWN 86309000 BRKT, WTR BOX MTG 86010660 WASHER 1/4 LOCK EXT STAR SS 86192380 SEAT FLOAT VALVE TM 86189010 NUT, FLOAT VALVE 86317260 BLAZER GT...
  • Page 78: 60 Gallon Waste Tank

    60 Gallon Waste Tank PART OF 4 TO VACUUM PUMP 86317260 BLAZER GT...
  • Page 79 LID, WST TNK, 60G PC 86321040 OUTLET, VACUUM, 2-7/8", PC 86323650 INLET, 2-1/2” VACUUM, PC 86323700 GASKET, VAC INLET 86177010 CLAMP, HOSE #48 86272720 PLG, 1/4 SOCHD BRASS 86350790 ASSY, WASTE TANK LID, 60G 86264850 ADH,GSKT (ADHESIVE) 86317260 BLAZER GT...
  • Page 80: Gallon Waste Tank

    100 Gallon Waste Tank PART OF 4 TO VACUUM PUMP 86317260 BLAZER GT...
  • Page 81 LID, 100G WST TNK, PC 86321040 OUTLET, VACUUM, 2-7/8", PC 86323650 INLET, 2-1/2” VACUUM, PC 86323700 GASKET, VAC INLET 86177010 CLAMP, HOSE #48 86272720 PLG, 1/4 SOCHD BRASS 86350770 ASSY, WASTE TANK LID, 100 G 86264850 ADH, GSKT (ADHESIVE) NOT SHOWN 86317260 BLAZER GT...
  • Page 82: Battery Floor Mount

    Battery Floor Mount 86317260 BLAZER GT...
  • Page 83 NUT, 1/4-20 HEX NYLOCK 86174580 BATTERY 86012060 BOX, BATTERY, MODIFIED 86273190 SCR, 1/4-20 X 1-1/2 HXHD 86270330 FLATWASHER, 1/4 86010780 WASHER, 1/4 SPLIT LOCK PLTD 86270770 NUT, 1/4-20 HEX 86309890 BRKT, BATTERY BOX MTG 86011470 BOLT, ELEVATOR, 1/4-20 X 1 86317260 BLAZER GT...
  • Page 84: Chemical Jug Floor Mount

    Chemical Jug Floor Mount 86317260 BLAZER GT...
  • Page 85 SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86298250 HOLDER, 5 GAL JUG 86273190 SCR, 1/4-20 X 1-1/2 HXHD 86270770 NUT, 1/4-20 HEX 86270330 FLATWASHER, 1/4 86185720 JUG,5 GAL, SINGLE HNDL, WHITE 86010780 WASHER 1/4 SPLIT LOCK PLTD 86317260 BLAZER GT...
  • Page 86: Fuel Pump

    Fuel Pump TO CONSOLE THROUGH VEHICLE FLOOR RETURN TO VEHICLE USE AS NEEDED FUEL SUPPLY MOUNT TO VEHICLE FRAME 11 1 FROM VEHICLE FUEL SUPPLY 86317260 BLAZER GT...
  • Page 87 HOSE, 5/16" FUEL X 12', T-FLEX 86339630 VALVE, CHECK, 1/4H X 5/16H FUEL 86179930 EL, 90DEG 1/8NPT X 1/4HB 86282810 SLEEVE, 3/4 LOOM X 23" 86265730 TIE, CABL 8" WHT 86273290 SCR, SLFDR #14 X 1 HXHD 86317260 BLAZER GT...
  • Page 88: Hose Diagram

    86184400 PRV NO. 790419 (26") 86280470 PRV NO.09-805397 (24") (HOSE, PULSE) REGULATOR HEAT EXCHANGER 86356870 (72") 86280080 PRV NO.09-805280 (46") SIDE PANEL 86282380 PRV NO.790497 (23") 86184120 PRV NO.10-805458 (52") 86048980 PRV NO.09-805341 (36") TO WASTE TANK 86317260 BLAZER GT...
  • Page 89: Wiring Diagram

    PUMP OUT SWITCH N.O. CONTACT N.O. N.O. BLOCKS #32-900205 A B C FEMALE CONNECTOR FOR PUMPOUT ENGINE SHUTOFF SWITCH #61-950621 REAR OF CONNECTORS WASTE TANK FUEL PUMP CORD #790579 EXTERNAL FUEL OPTIONAL EXTERNAL PUMP (AIRTEX) FUEL PUMP (KUBOTA) #66-945201 86317260 BLAZER GT...
  • Page 90 Notes: 86317260 BLAZER GT...
  • Page 91: Options

    Options OPTIONS...
  • Page 92: Hose Accessories

    Hose Accessories 86317260 BLAZER GT...
  • Page 93 86179630 DISCONNECT 3/8M X 3/8FP 86184620 HOSE, WATER 1/2 X 50’ 86002450 COUPLER, 1/4 QD 86184520 HOSE, HP 1/4 X 50’ 86182800 GUARD, HOSE VINYL 86005580 NIPPLE, 1/4 FPT QD 86184540 HOSE, HP 1/4 X 50FT W/QD 86317260 BLAZER GT...
  • Page 94: Exhaust - Optional

    Exhaust - Optional 86317260 BLAZER GT...
  • Page 95 86192060 SCREW, 1/4-20 X 1-1/4" SST 86005810 NUT, 1/4-20 HEX NYLOCK SS 86335340 HOSE, 3” ID, FLX EXHST X 36” 86030440 KIT, EXHAUST 3"ID, SINGLE KIT COMPLETE 86335350 KIT, EXHAUST 3” ID, SINGLE, AUX TNK KIT COMPLETE 86317260 BLAZER GT...
  • Page 96: Automatic Pumpout - Dual Diaphragm - Optional

    Automatic Pumpout - Dual Diaphragm - Optional PUMPOUT TO ENGINE HARNESS WASTE TANK 86317260 BLAZER GT...
  • Page 97 NOT SHOWN 86336320 WASHER, DIAPH RETAINING NOT SHOWN 86336340 VALVE, DUAL PUMPOUT, CHECK NOT SHOWN 86336390 O-RING, DUAL PUMPOUT, MANIFOLD NOT SHOWN 86336400 O-RING, BARB FTTG, DUAL PUMPOUT NOT SHOWN 86336440 KIT, DUAL PUMPOUT, REBUILD NOT SHOWN 86317260 BLAZER GT...
  • Page 98: Wand - Titanium Six Jet - Optional

    Wand - Titanium Six Jet - Optional 86317260 BLAZER GT...
  • Page 99 O-RING, .551ID .691OD 86174500 BACK-UP, .250DIA 86174630 BDY, EXTRACTOR VLV 86179250 DEC, WD HD TITANIUM 86341590 CHECK VALVE, NOZZLE WD INCLUDES ITEMS 86182850 HANDLE GRIP ASSEMBLY 2.0" 1, 19, 20  MEASURE AND MATCH EXISTING HOSE LENGTH. 86317260 BLAZER GT...
  • Page 100: Wand - Ergo Titanium Six Jet - Optional

    Wand - Ergo Titanium Six Jet - Optional 86317260 BLAZER GT...
  • Page 101 TIP, SPRAY 8001 SST 1/8 VJE 86187620 MNFLD, LT TITAN 86177710 CONN, 1/8P X 1/4T COMP BR 86187610 MNFLD, RT TITAN 86190180 PLG, 1/8 SOCHD BR 86175660 BRKT, MANIFOLD, WAND 86341590 CHECK VALVE, NOZZLE WD 86186100 KIT, REPAIR 17-803025 86317260 BLAZER GT...
  • Page 102: Wand - Quad Jet - Optional

    Wand - Quad Jet - Optional 9, 10 20, 21 18, 19 22A, 22B, 22C 18, 23 86317260 BLAZER GT...
  • Page 103 86189510 O-RING, .144 ID .254 OD 86193200 SPRING, EXTRCTR VLV 86174630 BODY, EXTRCTR VLV INCLUDES PARTS 86182840 HANDLE GRIP ASSEMBLY 1.75" 15, 16, 17 86179020 DECAL, WD HD (CAST SS) INCLUDES PARTS 86186160 KIT, REP-WD VLV 26-32 86317260 BLAZER GT...
  • Page 104: Wand - Tri Jet -Optional

    Wand - Tri Jet -Optional 9, 10 18A, 18B, 18C 19, 20, 21 86317260 BLAZER GT...
  • Page 105 O-RING, .551 ID .691 OD 86192410 SEAT, EXTRCTR VLV 86193360 STEM, EXTRCT VLV 86174500 BACK-UP, .250DIA 86189510 O-RING, .114ID .254OD 86193200 SPRING, EXTRCTR VLV 86179020 BODY, EXTRCTR VLV 86179020 DECAL, WD HD INCLUDES PARTS 86186160 KIT, REP-WD VLV 24-30 86317260 BLAZER GT...
  • Page 106: Stair Tool - Optional

    Stair Tool - Optional 8, 9 14A, 14B 86317260 BLAZER GT...
  • Page 107 O-RING, .114 ID .254 OD 86193200 SPRING, EXTRCTR VLV 86174630 BODY, EXTRCTR VLV INCLUDES PARTS 86135760 HANDLE GRIP ASSEMBLY 1.5" 1, 2, 6 86178970 DECAL, STAIR TL INCLUDES PARTS 86186160 KIT, REP-WD VLV 15-21 86178480 CPLG,UPHLST TL HOS (COUPLER) 86317260 BLAZER GT...
  • Page 108: Upholstery Tool - Optional

    Upholstery Tool - Optional 86317260 BLAZER GT...
  • Page 109 86189460 O-RING, 5/32IDX9/32OD VIT 86182570 GASKET, UPHLST TL VLV 86183770 HOSE, 3/16X6-1/2 (1/8P BS) 86179740 D SC, 1/8MX1/8FP SST 86192070 SCR, SET 3-32 X 1/4 SOCHD 86178980 DECAL, UPHLST TL INCLUDES PARTS 86186160 KIT, REPAIR-WAND VLV 20-26 86317260 BLAZER GT...
  • Page 110: Shelf Assembly - Optional

    Shelf Assembly - Optional OVERALL DIMENSION: 41-1/2" TALL 50-1/8" WIDE 57" WIDE (WITH TOOL HOLDERS) 7-7/8" DEEP DIMENSIONAL DATA 50 1/8 86317260 BLAZER GT...
  • Page 111 OPEN 86363850 HLDR, STAIR TL 86270620 LOCK NUT, 1/4-20 HXHD 86024890 PANEL, SHLF END 86278840 WASHER, NYLON 86024900 DRAWER, SHELF GRAY 86186850 LATCH, ADJ GRIP 86363840 HLDR, UP TL HOS 86363830 HLDR, UPHLST TL 86179350 DECAL, PROCHEM 86317260 BLAZER GT...
  • Page 112: Auxiliary Water Tank With Pump-Optional

    Auxiliary Water Tank with Pump-Optional 4X Ø.406 2X 18.7 MOUNTING DETAIL 2X 16.5 28.8 WIDE Vehicle Floor 58.8 LENGTH 30.0 TALL 86317260 BLAZER GT...
  • Page 113 WASHER, 1/4 SPLIT LOCK PLTD 86279510 WASHER, 3/8 FLAT 86369300 TNK, FRESH WATER 70G 86369410 WELDMENT, WTR CNSL TNK STRAP 86177260 CLMP,HOS#10 9/16MIN 1-1/ 86057170 STRAP, WTR TNK HOLD DOWN 86261290 HARNESS, WTR PMP SADDLE TANK NOT SHOWN 86317260 BLAZER GT...
  • Page 114: Water Tank Dual With Demand Pump - Optional

    Water Tank Dual with Demand Pump - Optional TO DEMAND PUMP OVERALL DIMENSION: 32-1/2" TALL 62-5/8" WIDE 15-1/2" DEEP 86317260 BLAZER GT...
  • Page 115 HOSE, WTR 3/4 X 96 86194120 TEE, 1/2 BRASS 86043320 ASSY, BASE SADDLE TANK GRAY 86030990 MOLDING, WATER TANK 86190500 PLUG, 1/2 BRASS HXHD 86190170 PLATE, INSTALL MT 86005770 NUT, 3/8-16 HEX NYLOCK 86285190 SHLR, CHEM, 10-GAL JUG 86317260 BLAZER GT...
  • Page 116: Water Tank - Demand Pump - Optional

    Water Tank - Demand Pump - Optional 86317260 BLAZER GT...
  • Page 117 FTTG, BRB 3/8P X 5/8H BR 86179630 DISCONNECT, 3/8M X 3/8FP 86180900 FILTER, DEMAND PUMP 86190740 PUMP, WATER BOOSTER 86186120 KIT, PORT 86180210 ELBOW, ST 3/8 BR 86177260 CLMP,HOS#10 9/16MIN 1-1/ 86370150 ASSEMBLY, 40 PSI PRESS SWITCH NOT SHOWN 86317260 BLAZER GT...
  • Page 118: Auxiliary Water Tank - Optional

    Auxiliary Water Tank - Optional DEMAND PUMP SUBASM 86317260 BLAZER GT...
  • Page 119 PL, FRT TANK SUPPORT 86181150 ROD, FLOAT 1/4-20 X 6" SS 86047580 ENCL, TNK SUPT W/DEM PMP 86030970 MLDG, WTR TNK, 60G W/OVRFI 86270770 NUT, 1/4-20 HEX 86006750 SCR, 5/16-18 X 1.00 HHCS GR5 86279130 WASHER, 5/16 SPLIT 86317260 BLAZER GT...
  • Page 120: Hose Reel - Optional

    Hose Reel - Optional OVERALL DIMENSIONS: 47" TALL 40" WIDE 86317260 BLAZER GT...
  • Page 121 Hose Reel - Optional SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 86373960 HOSE REEL, 300 FT W/SMALL REEL COMPLETE 86317260 BLAZER GT...
  • Page 122: Motorized Hose Reel - Tank - Optional

    Motorized Hose Reel - Tank - Optional 86317260 BLAZER GT...
  • Page 123 BASE, CROSS BAR TB HS RL 86051770 PNL, SW BX CVR PLT MTR 86161960 SCR, #8 X 1/2 PPHST BLK 86044150 BASE,LF SD HOS RL MTR DR 86261360 CABLE, RETAIN VAC PLG * WHEN ORDERING INDICATE PART NUMBER AND COLOR 86317260 BLAZER GT...
  • Page 124: Motorized Hose Reel - Optional

    Motorized Hose Reel - Optional 86317260 BLAZER GT...
  • Page 125 MOT, 1/8HP 12V EP5786 86185360 HUB, H1/2 86191100 PULL, AK32H 86192100 SCR, CAP 1/4-20 X 1-1/2 FLT 86050110 MT, MTR HOS RL MTR DRIVE 86047450 CVR, HOS RL MTR CVR * WHEN ORDERING INDICATE PART NUMBER AND COLOR 86317260 BLAZER GT...
  • Page 126: E Z - Charge Water Softener - Tank & Tray - Optional

    E Z - Charge Water Softener - Tank & Tray - Optional 86317260 BLAZER GT...
  • Page 127: Optional

    SCR, 5/16-18 X 1.5 HHCS BR5PLT 86194660 TRIM, FLX 1/16 X 29/64 BLK 86411920 GSKT, FOAM-WTR SOFT 12” 86005770 NUT, 3/8-16 HEX NYLOCK 86180210 ELL, ST 3/8 BR OPTIONAL 86349090 TRAY, RECT, WTR SOFTNER 86189750 PAPER,WTR HARDNESS NOT SHOWN 86317260 BLAZER GT...
  • Page 128: E Z - Charge Water Softener - Filter - Optional

    E Z - Charge Water Softener - Filter - Optional 86317260 BLAZER GT...
  • Page 129 86280140 HOSE, WTR 5/8X 30-1/2 86181360 FTTG, BRB 1/2P X 5/8H BR 86180170 ELL, STREET 1/2 BR 86193510 STRNR, IN-LINE 1/2FP BS 86280130 HOSE, WTR 5/8X 97 86180210 ELL, ST 3/8 BR 86179710 DSC, 3/8F X 3/8FP 86317260 BLAZER GT...
  • Page 130 E Z - Charge Water Softener - Brine System - Optional PART OF ITEM 3 86317260 BLAZER GT...
  • Page 131 DEC, CDNSD REGEN OPER 86179710 DSC, 3/8F X 3/8FP 86175920 BUSH, 3/8 X 1/8 BR 86247720 NIPPLE, 1/8 CLOSE 86195460 VLV, INJ W/#1JET 86185720 JUG, 5 GAL 86179630 DISCONNECT 3/8M X 3/8FP 86195410 VLV,AIR CHK W/STEM PURCH'D 86317260 BLAZER GT...

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