Honda EM3100CX Owner's Manual
  1. Manuals
  2. Brands
  3. Honda Manuals
  4. Portable Generator
  5. EM3100CX
  6. Owner's manual

Honda EM3100CX Owner's Manual

Hide thumbs Also See for EM3100CX:
Table of Contents

Advertisement

Quick Links

CONTENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
2
..................................................................
............................................................
................................................................
.................................................................
...........................................................................
.................................................................
...............................................................................
...........................................................
......................................................................
.............................................................................
..........................................................................
.....................................................
.......................................................
......................................................
................................
. 3
. 5
. 6
. 7
. 11
. 15
. 27
. 33
. 35
. 42
. 44
. 47
. 53
. 60
. 65

Advertisement

Table of Contents
loading

Related Manuals for Honda EM3100CX

Summary of Contents for Honda EM3100CX

  • Page 1: Table Of Contents

    STOPPING THE ENGINE ..............33 MAINTENANCE ................35 TRANSPORTING/STORAGE ............42 TROUBLESHOOTING ............... 44 SPECIFICATIONS ................47 INSTALLATION OF KIT PARTS ............53 WIRING DIAGRAM ................60 MAJOR Honda DISTRIBUTOR ADDRESSES ........ . 65...
  • Page 2 Honda EM3100CX·EM4500CX·EM5500CX EM4500CXS·EM5500CXS OWNER’S MANUAL The‘‘e-SPEC’’mark symbolizes environmentally responsible technologies applied to Honda power equipment, which contains our wish to ‘‘preserve nature for generations to come.’’...
  • Page 3 All information in this publication is based on the latest product information available at the time of approval for printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.

  • Page 4: Safety Instructions

    SAFETY INSTRUCTIONS To ensure safe operation − Honda generator is designed to give safe and dependable service if operated according to instructions. Read and understand the Owner’s Manual before operating the generator. Failure to do so could result in personal injury or equipment damage.
  • Page 5 To ensure safe operation − Gasoline is extremely flammable and explosive under certain conditions. Refuel in a well ventilated area with the engine stopped. Keep away from cigarette, smoke and sparks when refueling the generator. Always refuel in a well-ventilated location.

  • Page 6: Safety Label Locations

    These labels warn you of potential hazards that can cause serious injury. Read the labels and safety notes and precautions described in this manual carefully. If a label comes off or becomes hard to read, contact your Honda dealer for a replacement. CONNECT CAUTION READ OWNER’S MANUAL...

  • Page 7: Ce Mark And Noise Label Location

    CE mark and noise label locations NOISE LABEL [Example:EM4500CX/CXS] CE MARK Manufacturer and address Maximum ambient temperature Performance class IP code [Example:EM4500CXSB] Maximum Dry weight altitude...

  • Page 8: Component Identification

    COMPONENT IDENTIFICATION ENGINE SWITCH CONTROL PANEL CHOKE ROD AIR CLEANER FUEL VALVE LEVER OIL FILLER CAP RECOIL STARTER GRIP FUSE OIL DRAIN BOLT ENGINE SERIAL NUMBER FUEL TANK CAP FUEL GAUGE SPARK PLUG CAP FRAME SERIAL NUMBER MUFFLER Record the frame serial number and the engine serial number in the space below.
  • Page 9 CONTROL PANEL (B type) VOLTAGE SELECTOR SWITCH EM3100CX CIRCUIT BREAKER DC CIRCUIT PROTECTOR ENGINE SWITCH 230 V RECEPTACLE 115 V RECEPTACLE GROUND TERMINAL DC OUTPUT TERMINAL EM4500CX·EM5500CX EM4500CXS·EM5500CXS AUTO THROTTLE SWITCH (CXS type) VOLTAGE SELECTOR SWITCH (CX type) DC CIRCUIT PROTECTOR...
  • Page 10 (F, G, GW types) EM3100CX·EM4500CX·EM5500CX 230 V RECEPTACLE VOLT METER DC CIRCUIT PROTECTOR ENGINE SWITCH GROUND TERMINAL CIRCUIT BREAKER DC OUTPUT TERMINAL EM4500CXS·EM5500CXS CIRCUIT BREAKER VOLT METER DC CIRCUIT PROTECTOR 230 V RECEPTACLE GROUND TERMINAL AUTO THROTTLE SWITCH ENGINE SWITCH...
  • Page 11 Auto Throttle System (CXS Type) The auto throttle system automatically reduces engine speed when all loads are turned off or disconnected. When appliances are turned on or reconnected, the engine returns to the rated speed. Recommended to minimize fuel consumption and further reduce noise levels when no load is applied to the generator.

  • Page 12: Pre-Operation Check

    PRE-OPERATION CHECK Be sure to check the generator on a level surface with the engine stopped. Check the engine oil level. Engine oil is a major factor affecting engine performance and service life. Non-detergent oil and 2-stroke engine oil are not recommended. Use 4-stroke motor oil that meets or exceeds the requirements for API service classification SG, SF.
  • Page 13 Check the fuel level. Use automotive unleaded gasoline with a Research Octane Number of 91 or higher (a Pump Octane Number of 86 or higher). Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt or water in the fuel tank. Gasoline is extremely flammable and is explosive under certain conditions.
  • Page 14 Gasolines containing alcohol If you decide to use a gasoline containing alcohol (gasohol), be sure it’s octane rating is at least as high as that recommended by Honda. There are two types of ‘‘gasohol’’: one containing ethanol, and the other containing methanol.
  • Page 15 Check the air cleaner. Unsnap the air cleaner cover clips, remove the air cleaner cover, and check the element. Check the air cleaner elements to be sure they are clean and in good condition. Clean or replace the element if necessary. (see page Never run the engine without the air cleaner element.

  • Page 16: Starting The Engine

    STARTING THE ENGINE Make sure that the circuit breaker is OFF. The generator may be hard to start if a load is connected. CIRCUIT BREAKER...
  • Page 17 Electric starting (CXS type) When starting the generator after adding fuel for the first time, after long-term storage, or after running out of fuel, turn the fuel valve lever to the ‘‘ON’’ position, then wait for 10 to 20 seconds before starting the engine.
  • Page 18 Make sure the auto throttle switch is in the OFF position, or more time will be required for warm up. (F, G, GW types) AUTO THROTTLE SWITCH (B type) AUTO THROTTLE SWITCH...
  • Page 19 Turn the engine switch to the START position and hold it there for 5 seconds or until the engine starts. After the engine starts, let the engine switch return to the ON position. START START ENGINE SWITCH Do not use the electric starter for more than 5 seconds at a time. If the engine fails to start, release the switch and wait 10 seconds before operating the starter again.
  • Page 20 If you wish to use the auto throttle system, turn the auto throttle switch to the ON position after the engine has warmed up for 2 or 3 minutes. (F, G, GW types) AUTO THROTTLE SWITCH (B type) AUTO THROTTLE SWITCH...
  • Page 21 Manual starting When starting the generator after adding fuel for the first time, after long-term storage, or after running out of fuel, turn the fuel valve lever to the ‘‘ON’’ position, then wait for 10 to 20 seconds before starting the engine. B type: Set the Voltage Selector Switch to match the voltage requirements for the application.
  • Page 22 CX type: Pull the choke rod to the CLOSED position to start a cold engine. Push the choke rod in the OPEN position to start a warm engine. CXS type: The auto choke will be closed if the engine is cold. If you want to operate the choke manually, pull the choke rod out to the CLOSED position.
  • Page 23 4. CXS type: Make sure the auto throttle switch is in the OFF position, or more time will be required for warm up. (F, G, GW types) AUTO THROTTLE SWITCH (B type) AUTO THROTTLE SWITCH...
  • Page 24 Turn the engine switch to the ON position. (CX type) ENGINE SWITCH (CXS type) ENGINE SWITCH...
  • Page 25 Pull the starter grip lightly until you feel resistance, then pull the starter grip briskly toward the arrow as shown below. Do not allow the starter grip to snap back. Return it slowly by hand. Do not let the starter rope rub against the generator body or the rope will wear out prematurely.
  • Page 26 8. CXS type: If you wish to use the auto throttle system, turn the auto throttle switch to the ON position after the engine has warmed up for 2 or 3 minutes. (F, G, GW types) AUTO THROTTLE SWITCH (B type) AUTO THROTTLE SWITCH...

  • Page 27: High Altitude Operation

    If you always operate the generator at altitudes higher than 1,500-meter (5,000 feet) above sea level, have your authorized Honda dealer perform these carburetor modifications. Even with suitable carburetor jetting, engine horsepower will decrease approximately 3.5% for each 300-meter (1,000-foot) increase in altitude.

  • Page 28: Generator Use

    GENERATOR USE Be sure to ground the generator when the connected equipment is grounded. Connections for standby power to a building’s electrical system must be made by a qualified electrician and must comply with all applicable laws and electrical codes. Improper connections can allow electrical current from the generator to backfeed into the utility lines.
  • Page 29 DC circuit protector OFF, but will shorten the service life of the generator. Limit operation requiring maximum power to 30 minutes. Maximum power is: EM3100CX: 3,100 VA EM4500CX·4500CXS: 4,500 VA 5,500 VA EM5500CX·5500CXS:...
  • Page 30 Set the Voltage Selector Switch to match the voltage requirements for the appliance. Start the engine (see page Switch the circuit breaker ON. Plug in the appliance. Most motorized appliances require more than their rated power for startup. VOLTAGE SELECTOR SWITCH CIRCUIT BREAKER...
  • Page 31 DC Application The DC output terminals may ONLY be used for charging 12 volt automotive type batteries. Connect the positive ( ) battery cable to the generator positive ( ) ＋ ＋ terminal. Connect the other end of the positive ( ) battery cable to the battery ＋...
  • Page 32 Batteries produce explosive gases: If ignited, and explosion can cause serious injury or blindness. Provide adequate ventilation when charging. CHEMICAL HAZARD: Battery electrolyte contains sulfuric acid. Contact with eyes or skin, even through clothing, may cause severe burns. Wear a faceshield and protective clothing. Keep flames and sparks away, and do not smoke in the area.
  • Page 33 Oil Alert System The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase falls below a safe limit, the Oil Alert system will automatically shut down the engine (the engine switch will remain in the ON position).

  • Page 34: Stopping The Engine

    STOPPING THE ENGINE Stopping the Engine To stop the engine in an emergency, turn the engine switch to the OFF position. Turn the circuit breaker to the OFF position. CIRCUIT BREAKER Turn the engine switch to the OFF position. (CX type) (CXS type) ENGINE SWITCH...
  • Page 35 Turn the fuel valve lever to the OFF position. FUEL VALVE LEVER...

  • Page 36: Maintenance

    Service more frequently when used in dusty areas. These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to Honda shop manual for service procedures. For commercial use, log hours of operation to determine proper maintenance intervals.
  • Page 37 CHANGING OIL Drain the oil while the engine is still warm to assure rapid and complete draining. Remove the drain bolt and sealing washer, remove the oil filler cap, and drain the oil. Reinstall the drain bolt and sealing washer. Tighten the bolt securely. Refill with the recommended oil (see page ) and check the oil level.
  • Page 38 AIR CLEANER SERVICE A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. Do not use gasoline or low flash point solvents for cleaning. They are flammable and explosive under certain conditions.
  • Page 39 FUEL SEDIMENT CUP SERVICE Gasoline is extremely flammable and is explosive under certain conditions. Do not smoke or allow flames or sparks in the area. The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned.
  • Page 40 SPARK PLUG SERVICE Recommended spark plugs: BPR5ES (NGK) W16EPR-U (DENSO) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler.
  • Page 41 Make sure that the sealing washer is in good condition, and thread the spark plug in by hand to prevent cross-threading. After the spark plug is seated, tighten with a spark plug wrench to compress the washer. If installing a new spark plug, tighten 1/2 turn after the spark plug seats to compress the washer.
  • Page 42 FUSE REPLACEMENT (CXS type) If the fuse is blown, the starter motor will not work until it is replaced. Turn the engine switch to the OFF position. Remove the fuse holder cover and replace the fuse. The specified fuse is 10A. FUSE HOLDER If frequent fuse failure occurs, determine the cause and correct the problem before attempting to operate the generator further.

  • Page 43: Transporting/Storage

    TRANSPORTING/STORAGE When transporting the generator: Do not overfill the tank. Do not operate the generator while it is on a vehicle. Take the generator off the vehicle and use it in a well ventilated place. Avoid a place exposed to direct sunlight when putting the generator on a vehicle.
  • Page 44 Storage Drain the carburetor by losening the drain screw. Drain the gasoline into a suitable container. Gasoline is extremely flammable and is explosive under certain conditions. Perform this task in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this procedure.

  • Page 45: Troubleshooting

    Turn off the engine switch and loosen the drain screw (see page If the engine still Turn the fuel valve to ON. Fuel should flow does not start, from the drain when the fuel valve is take the turned ON. generator to an authorized Honda dealer.
  • Page 46 [CXS Type] Starter motor does not turn round; The fuse is blown. Replace the fuse. (See page Battery is discharge. Charge a battery. If the starter motor still does not turn round, take the generator to an autorized Honda dealer.
  • Page 47 Is the circuit Turn the circuit breaker ON? breaker ON. Check the electrical Take the generator appliance or NO DEFECTS to an authorized equipment for any Honda generator defects. dealer. Replace the electrical appliance or equipment. DEFECTS Take the electrical...

  • Page 48: Specifications

    SPECIFICATIONS Dimensions and Weight Model EM3100CX Description code EARC Length 680 mm (26.8 in) Width 530 mm (20.9 in) Height 545 mm (21.5 in) Dry weight 73.0 kg (160.9 lbs) Engine Model GX240K1 Engine type 4-stroke, overhead valve, single cylinder Displacement 243 cm (14.8 cu-in)
  • Page 49 Noise Model EM3100CX Type B, F, G, GW Sound pressure level (Lp ) 78 dB According to 98/37/EC Microphone point CONTROL PANEL Center 1.60 m 1.0 m Guaranteed sound power level 96 dB ) Tested by 2000/14/EC Specifications are subject to change without notice.
  • Page 50 Dimensions and Weight Model EM4500CX EM4500CXS Description code EASC EATC Length 680 mm (26.8 in) 880 mm (34.6 in) Width 530 mm (20.9 in) 530 mm (20.9 in) Height 545 mm (21.5 in) 545 mm (21.5 in) Dry weight 86.0 kg (189.6 lbs) 94.0 kg (207.2 lbs) Engine Model...
  • Page 51 Noise Model EM4500CX·EM4500CXS Type B, F, G, GW Sound pressure level (Lp ) 80 dB According to 98/37/EC Microphone point CONTROL PANEL Center 1.60 m 1.0 m Guaranteed sound power level 97 dB ) Tested by 2000/14/EC Specifications are subject to change without notice.
  • Page 52 Dimensions and Weight Model EM5500CX EM5500CXS Description code EAUC EAVC Length 680 mm (26.8 in) 880 mm (34.6 in) Width 530 mm (20.9 in) 530 mm (20.9 in) Height 545 mm (21.5 in) 545 mm (21.5 in) Dry weight 88.0 kg (194.0 lbs) 96.0 kg (211.6 lbs) Engine Model...
  • Page 53 Noise Model EM5500CX·EM5500CXS Type B, F, G, GW Sound pressure level (Lp ) 80 dB According to 98/37/EC Microphone point CONTROL PANEL Center 1.60 m 1.0 m Guaranteed sound power level 97 dB ) Tested by 2000/14/EC Specifications are subject to change without notice.

  • Page 54: Installation Of Kit Parts

    INSTALLATION OF KIT PARTS STANDARD KIT PARTS Battery Tray Kit (CXS type) Install the battery guard on the frame. Set the battery tray on the battery guard and tighten the bolts. Route the starter cable under the tank and connect it to the starter solenoid.
  • Page 55 CABLE TIE STARTER SOLENOID STARTER CABLE (positive) GROUND CABLE GROUND STARTER CABLE CABLE CABLE BATTERY BRACKET BATTERY ＋ Use a battery rated at − 12V 8 35AH or more − − BATTERY GUARD BATTERY GUARD BATTERY BATTERY GUARD PLATE TRAY...
  • Page 56 OPTIONAL KIT PARTS 2 Wheel Type Handle Installation Install the right and left handles on the generator upper frame using the brackets and 4 flange bolts. Wheel Kit Installation Install the two wheels on the axle shaft using the washers and cotter pins.
  • Page 57 4 Wheel Type Install the lock plate and four wheels on the wheel shaft using the washers and cotter pins. Install the left wheel shaft on the left side nearest the engine. Install the wheel shaft assembly on the generator using eight 8 ×...
  • Page 58 Hanger Kit Installation Position the hanger at the generator’s balance point as shown below. Fit the end tabs of the hanger through the bracket slots, and bolt the brackets to the hanger and tighten securely. TORQUE: 24 29 N·m (2.4 3.0 kgf·m , 17 22 lbf·ft) −...
  • Page 59 [CXS type] Remote Control Kit Remove the blind 6-P connector from the back of the control panel. Connect the remote control cable to the back of the control panel and remote control box. Install the two cable ties as shown. REMOTE CONTROL CABLE CABLE TIES...
  • Page 60 PILOT LAMP START SWITCH STOP SWITCH Starting the engine with remote control Turn the fuel valve to the ON position. Turn the engine switch to the ON position. Press the start switch untill the pilot lamp comes on. Stopping the engine with remote control Press the stop switch.

  • Page 61: Wiring Diagram

    WIRING DIAGRAM ACOR AC Output Receptacle AC, NF AC Noise Filter Auto Throttle Solenoid ATSw Auto Throttle Switch Auto Throttle Unit Auto Voltage Regulator Battery Circuit Breaker CBxB Control Box Block Charge Coil Circuit Protector Diode DC, D DC Diode DC, NF DC Noise Filter DC, T...
  • Page 62 BLACK YELLOW BLUE GREEN WHITE BROWN ORANGE LIGHT BLUE LIGHT GREEN PINK GRAY ENGINE SWITCH EM3100CX·EM4500CX·EM5500CX EM4500CXS·EM5500CXS START...
  • Page 63 EM3100CX·EM4500CX·EM5500CX (B Type)
  • Page 64 EM4500CXS·EM5500CXS (B Type)
  • Page 65 EM3100CX·EM4500CX·EM5500CX (F, G, GW Type)
  • Page 66 EM4500CXS·EM5500CXS (F, G, GW Type)

  • Page 67: Major Honda Distributor Addresses

    Honda Power Equipment Sweden AB Västkustvägen 17 Tel: 040-600 23 00 202 15 Malmö, Fax: 040-600 23 19 Sweden Honda Produtos De Força, Portugal, S.A. Lugar da Abrunheira Tel: 351-1-9150374 S. Pedro de Penaferrim Fax: 351-1-9111021 2710 Sintra, Portugal Berema A/S...
  • Page 68 2040 Buda-rs, Kamaraerdei-t 3. Tel: 23-444-971 Hungary Fax: 23-444-972 For Australian NAME OF FIRM (COMPANY) ADDRESS TEL: FAX: Honda Australia Motorcycle and Power 1954-1956 Hume Highway Tel: (03) 9270 1111 Equipment Pty. Ltd Campbelifield Victoria 3061 Fax: (03) 9270 1133...
  • Page 69 GENERATOR EM3100CX ・ EM4500CX ・ EM5500CX EM4500CXS ・ EM5500CXS OWNER'S MANUAL MANUEL DE L'UTILISATEUR CXS1 BEDIENUNGSANLEITUNG 36Z21602 Honda Motor Co., Ltd. 2004 00X36-Z21-6020 36Z21601 英 仏 独 西 MANUAL DE EXPLICACIONES 00X36-Z21-6010 Printed in China...

This manual is also suitable for:

Em4500cxEm4500cxsEm5500cxsEm5500cx

Table of Contents