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Vision Premium DSP User Manual

40-80kva –pf0.9 3 phase in / 3 phase out
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Premium DSP
40-80KVA – PF0.9
3 phase in / 3 phase out
Double conversion online UPS

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Summary of Contents for Vision Premium DSP

  • Page 1: User Manual

    User manual Premium DSP 40-80KVA – PF0.9 3 phase in / 3 phase out Double conversion online UPS...
  • Page 2 All rights reserved. The information in this document is subject to change without notice. Thank you for purchasing this series UPS. Read this manual carfully before installation. This manual provides technical support to the operator of the equipment.

  • Page 3: Table Of Contents

    CONTENTS GENERAL DESCRIPTION ..................4 1.1 Introduction ......................4 1.2 Design Concept ....................6 1.2.1 Description of Blocks ................7 1.2.2 Operating Conditions of UPS ..............7 1.3 Front view of UPS Conditions of ups ..............8 1.4 Technical Specifications ..................10 UPS INSTALLATION ....................
  • Page 4 9.3.4 Modem – UPS Connection Cable ..............59 9.4 Dry contact (ınterface) connections ..............59 9.5 Remote monitoring panel connection of UPS ............. 59 EFFICIENT USAGE OF UPS IN TERMS OF ENERGY CONSUMPTION ....60 PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 5 If the batteries. They contain an electrolyte which is toxic and harmful to the skin and electrolyte comes into contact with the skin the affected area should be washed immediately. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 6: General Description

    DSP (Digital Signal Processor) controlled pure sine wave output to critical loads. VISION DSP0.9 Series units are 3-phase in/3-phase out devices, and they are installed between a three phase critical load, and a 3-phase+N mains supply The advantages of using DSP0.9 UPS: ...
  • Page 7  Optional leakage current alarm system  Input and output isolation transformers (optional)  Enhanced accessory options  100.000 hours MTBF  2 years system warranty  10 years spare parts warranty PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 8: Design Concept

    : Bypass Input Switch / Fuse : Maintenance Bypass Switch S4 (F7-F8-F9) : Output Switch / Fuse S5 (F10-F11-F12) : Battery Switch / Fuse : Rectifier Input Contactor : Inverter Output Contactor PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 9: Description Of Blocks

    Note that, during operation from the bypass supply, the critical load may be effected by any possible disturbances or power failure in the bypass supply. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 10: Front View Of Ups Conditions Of Ups

    (DB9 female) SNMP On/off (Optional) switch (AC input, F1-F2-F3) (AC input, F10-F11-F12) (By-Pass, F4-F5-F6) (AC output, F7-F8-F9) (maintenance by-pass) Figure 1.3 a 40 - 60 kVA switches, fuses and interface connections PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 11 Communation Socket PORT 1 (DB9 female) On/off SNMP switch (AC input, F1-F2-F3) (Battery input, F10-F11-F12) (By-Pass, F4-F5-F6) (AC output, F7-F8-F9) (maintenance by-pass’ı) Figure 1.3 b 80 kVA switches, fuses and interface connections PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 12: Technical Specifications

    Operating Temperature Operating Humidity <= %90 (non-condensing) Acoustic Noise <62dB Dimensions (WxDxH) (mm) 515 x 855 x 1450 Class 1 – IP20 Device Type and Protection Class Weight (Without Batteries) (app. kgs) PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 13: Ups Installation

    9. Avoid direct sunlight, rain, and high humidity. WARNING!!! Check the capacity of the forklift if it is available for lifting. DO NOT LEAN OR LIFT THE UPS CABINET AFTER THE BATTERIES HAVE BEEN INSTALLED. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 14: Connecting The Ups Power Cables

    If there is a phase sequence error, UPS doesn’t transfer the load to INVERTER output. If you can’t see SYNC:OK in the INFORMATION MENU on LCD, then change the input phase sequence. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 15: Description Of Connection Terminals Of The Ups

    WARNING: Note that the Input Neutral (N1) MUST also be connected to K10 terminal 2.6.1 Description of connection terminals of the UPS: Figure 2.2 a 40 - 60 kVA Cable Connection Figure 2.2 a 80 kVA Cable Connection PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 16: Battery Installation

    NOTE THAT SEPARATE CABLES FROM EACH BATTERY GROUP SHOULD BE CONNECTED TO K2 TERMINALS TO FORM THE MIDPOINT CONNECTION. WARNING!!! NEVER TURN ON S5 (BATTERY FUSE) WITHOUT CENTER POINT CONNECTION TO PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 17 ( + ) ( 0 ) 360V 360V Nominal Nominal 30x12V Batteries 30x12V Batteries Figure 2.3 External Battery Connections (60x12V) PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 18 Figure 2.3a DSP0.9 Series, 40 - 60 - 80 KVA Internal Battery Connections (2x30=60x12V 7Ah) PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 19 PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 20: Front Panel

    By using (), () and ENTER buttons you can access the following menus. At the end of each menu there is <ENTER> EXIT message will be showed, if you press enter you will exit to upper menu. All menus have 3 or 4 levels. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 21 Dialup modem programming Page2 Alarm sound ON/OFF Page3 Warning sound interval Page3 ENTER - EXIT Current time Page1 TIME Current date Page1 Set hour Page2 Set minute Page2 Set day Page3 PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 22 Options list AC input adjustments AC input settings AC Bypass adjustments AC bypass settings AC output adjustments AC output settings DC adjustments DC settings Power adjustments Power settings ENTER - EXIT PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 23: Measurements Menu

    Measured output watt power KVA 000.0/000.0/000.0 Measured output KVA power PF: ---- ---- ---- Load power factor C.F: 0.0 / 0.0 / 0.0 Load crest factor Left previous page, right next page PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 24: Alarm Logs Menu

    Model name of the UPS Up previous page, down next page INFORMATION MENU Page 2 (Level 1) Protocol:TX301 Communication protocol version Chassis nr: 123456 UPS chassis nr Up previous page, down next page PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 25: Options Menu

    Emergency stop input enabled or disabled RELAY-ALARM ASSIGN Press enter to assign alarm ENTER - EXIT ENTER exit to upper menu Up upper line, down next line ,(+) or (-) options, ENTER select an option PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 26 GEN SET SYNC:XTAL/SYNC Press enter to select generator synchron XTAL/SYNC OPERAT. MOD Press enter to select mode ONLİNE / ECONO / SYNC / PARALLEL ENTER - EXIT ENTER exit to upper menu PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 27: Command Menu

    BAT MAINT :01200 Remaining hours to battery maintenance GEN.MAINT: 00500 Remaining hours to general maintenance LOGOUT: -- ENTER Exit from service login status If maintenance counters are disabled CANCEL word is shown. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 28: Adjust Menu

    We saw the message in the A00 INV FAULT = XXXX or R00 PFC FAULT = XXXX format. Numbers shown in X determines the status code which tells the problem to us. See status code table for details of codes. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 29 Inverter output voltage is low A05 OUTPUT V.HIGH Alarm Inverter output voltage is high A06 OVERLOAD SHUT Alarm Overload at UPS output A07 SHORT CIRCUIT Alarm Short circuit at UPS output PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 30 SERVICE ! If the message is warning UPS continues to run there is no problem. To support technical service status cods are used, each status code tells different event to us. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 31: Status Codes

    On L3 inverter output phase at last 100 milliseconds the alternance don't changed L1 phase output current sensor open L2 phase output current sensor open L3 phase output current sensor open PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 32 During load on inverter ,on L1 phase by-pass line leakage current sensed During load on inverter ,on L2 phase by-pass line leakage current sensed During load on inverter ,on L3 phase by-pass line leakage current sensed PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 33 INV Over RS232 interface Copy operating RAM to User settings zone command received INV Over CAN1 interface Copy operating RAM to User settings zone command received INV Over RS232 interface regenerative back feed activated INV Over CAN1 interface regenerative back feed activated PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 34 INV over RS232 start regenerative mode command received INV over CAN1 start regenerative mode command received INV over RS232 user level fault reset command received INV over CAN1 user level fault reset command received PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 35 PFC AC input voltage high on L1-L2 phases(phase to phase) 1515 PFC AC input voltage high on L1-L3 phases(phase to phase) 1516 PFC AC input voltage high on L2-L3 phases(phase to phase) PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 36 PFC over RS232 user level fault reset command received 1669 PFC over CAN1 interface user level fault reset command received For detailed description of the status codes please refer to servic manual PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 37: Alarm Messages And Quick Troubleshooting

    For 10 hours boost charge mode is activated from UPS, at the end of 10 hours UPS returns to normal charge mode R19 AC HIGH The AC input votage of the UPS is 20% higher then nominal input votage, wait until the AC input voltage is normal. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 38 L12 GENERAL MAINT Maintenance due of the general maintenance, call service. L13 PFC CAN COMM ERR Call service. L14 INV CAN COMM ERR Call service. A00 INV FAULT = XXXX Call service. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 39 A20 OVERLOAD UPS is currently running but the load percentage exceede 100% capacity of the UPS ,if this situation continues inverter will stop after a delay.Check the loads at the UPS output. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 40 A35 INV STOP The message shows that the inverter modüle stopped from any reason ,check the other alarm code which is shown together with this mesage. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 41 This status is temporary but if continues call service. A38 FUSE FAILURE Call service A39 PSP FAILURE Call service A43 USER LOGIN User logged in to UPS this is only warning A45 SERV.PASSWORD Call service , UPS start impossible PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 42: Parallel Operation

    3 PHASE 3 PHASE MAINS I/P Output Maintenance Bypass Switch (F4-F5-F6) Static Bypass ̃ ̃ Inverter (F1-F2-F3) Rectifier / (F7-F8-F9) Charger (F10-F11-F12) Battery (Dual Polarity) Figure 4.1 Parallel Connection of two UPSs PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 43: Parallel Operation Mode Setting Of Dsp0.9 Series Upss

    If communication is lost on SLAVE UPS the UPS will shutdown, but the MASTER UPS will go on running. If the communication is provided at SLAVE UPS, it will start automatically again. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 44 All the units must be set for the same operation mode and must have a different UPS number. CAUTION!!! You must never set the operation modes of parallel connected UPS units to “ONLINE”, otherwise serious damage may occur in UPSs. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 45 Figure 4.3 DSP0.9 Series Parallel UPS Power Connections Note: As seen in the figure, the outputs of parallel UPS units should be connected to each other using an AC distribution board. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 46: Parallel Mode Status Codes Of The Ups

    - Call service 805 Status code Status Inverter warning Description Parallel communication connector disconnected in master mode inverter continues to run Restart Connect parallel communication cable and wait Returning to fault PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 47 Inverter alarm Description MASTER frequency exceeded minimum limit ,inverter stopped İf master frequency is okay automatic Restart Returning to fault Check the followings: -Check each UPS output frequency selection in parallel system PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 48 SLAVE DC voltage zone 7,My DC voltage zone 1 trying to join system İf mains input voltage is okay automatic Restart Returning to fault 831 Status code Status Inverter warning Description SLAVE UPS L1 phase output is not connected to load Restart PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 49 -Check the SLAVE UPS L1 phase output cable to load L1 phase -Call service 842 Status code Status Inverter warning Description MASTER UPS L2 phase output is not connected to load Restart 841 Status code causes are valid for L2 phase PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 50 Enter to MASTER mode command received from parallel system Restart Returning to fault 856 Status code Status Inverter warning Description UPS is currently in SLAVE mode ,MASTER function transferred to another Restart Returning to fault PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...
  • Page 51 2 seconds MASTER mode started during on bypass Restart Returning to fault 859 Status code Status Inverter alarm Description In parallel system transfer the load to maintenance bypass command received Restart Returning to fault PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 52: Parallel Operating Instructions

    5. Turn off S1 (AC Input) switch (to ‘’0’’ position). After performing the above procedure, UPSs is completetely shut-down. In this case PFC rectifier and inverter is not operating and the batteries are not being charged. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 53: Switching The Ups From A Normal Operation To Maintenance Bypass Condition

    5. Turn off S3 (Maintenance Bypass) switch (to ‘’0’’ position). Inverter will start automatically following the turning off of S3 switch. 6. Connect the batteries by turning on S5 (Battery) switch (to ‘’1” position). Now UPSs is ready for uninterruptable operation. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 54: Normal Operating Instructions

    In this case, bypass voltage is connected directly to the output of UPS and the critical load is supplied via maintenance bypass switch. No AC or DC supply is connected to the inside and the circuits of UPS. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 55: Switching The Ups From A Maintenance Bypass Condition To Normal Operation

    UPS input and batteries start to be charged immediately. By means of using UPS together with a immediately available generator system, battery discharge time decreases and so they will be charged quickly after a mains outage. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 56: Maintenance

    3. Measure (from Measurements Menu) UPS output current values and record the values. 4. Perform a Manual Battery Test (from Commands Menu) and check the status oft he batteries. 5. Cabinet covers may be cleaned with a soft damped (not wet) cloth. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 57: Annual Maintenance

    C max. Ideal storage temperature for batteries:10 C to 35 C max. 5- UPS should be fixed on its pallet for transporting. It should be carried by a forklift with ist pallet. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 58: Faults And Troubleshooting

    5- Which of the warning lights on front panel is (are) on? 6- Is there any change in the load level at the output of UPS? 7- Did any overload condition happen or not? PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 59: Ups Remote Monitoring And Control

    Using one of above communication options is satisfactory for remote monitoring and control in most of the systems. But in some systems may use 2 or 3 of above options at the same time. In this case accessories group produced by Vision may help to make appropriate solutions. 9.1 Using Serial Port Two serial communication port is included on DSP0.9 Series UPS cabinet (com1 and com2).

  • Page 60: Modem Connection

    B0 E1 F1 M1 Q0 V1 X3 BAUD = 2400 PARITY = N WORDLEN = 8 DIAL = TONE (TONE which can be programmed) &A3 &B1 &C1 &D0 &H1 &I0 &K1 &M4 &N0 &R2 &S0 &T5 &Y1 PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 61: Modem - Ups Connection Cable

    Remote monitoring panel communicates UPS in a serial way and transfers information to user. Remote panel requires 220Vac 50Hz supply voltage and it is recommended to get this supply from UPS output. PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

  • Page 62: Efficient Usage Of Ups In Terms Of Energy Consumption

    Usage of recyclable materials is one of a remarkable keys to more efficient energy consumption in total. Users should dispose the expired recyclable materials (batteries, electronic components etc.) according to local directions and laws. ▪ ▪ ▪ ▪ ▪ PREMIUM DSP 40-80 KVA PF0.9 3/3 - UPS www.visionups.com...

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