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PORTABLE GASOLINE GENERATOR INSTRUCTION MANUAL
READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT.
This manual provides important information on proper operation & maintenance. Every effort has been
made to ensure the accuracy of this manual. These instructions are not meant to cover every possible
condition and situation that may occur. We reserve the right to change this product at any time without
prior notice.
IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE,
DO NOT OPERATE THIS PRODUCT!
Visit our website for Troubleshooting / Frequently Asked Questions
DO NOT RETURN THIS GENERATOR TO THE RETAILER!
If you experience a problem, have questions or need parts for this product, call Customer Service at
1-866-460-9436, Monday-Friday, 8 AM - 4 PM Central Time. A copy of the sales receipt is required.
FOR CONSUMER USE ONLY – NOT FOR PROFESSIONAL USE.
KEEP THIS MANUAL, SALES RECEIPT & APPLICABLE WARRANTY FOR FUTURE
REFERENCE.
2000 Surge Watts / 1400 Running Watts
http://sportsmanseriesbrand.com/generators
GEN2000
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Summary of Contents for Buffalo Tools GEN2000
- Page 1 GEN2000 2000 Surge Watts / 1400 Running Watts PORTABLE GASOLINE GENERATOR INSTRUCTION MANUAL READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT. This manual provides important information on proper operation & maintenance. Every effort has been made to ensure the accuracy of this manual. These instructions are not meant to cover every possible condition and situation that may occur.
- Page 2 GEN2000 Portable Gasoline Generator FEATURES: 2000 Surge Watts / 1400 Running Watts • 4-Stroke OHV Engine 94cc • Recoil Start • 3.5 HP Gasoline Engine • 2 - 120 Volt A/C Outlet • 1 - 12 Volt D/C Outlet •...
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Page 3: Table Of Contents
Changing/Adding Oil ............................. 18 Air Filter Maintenance ............................19 Spark Plug Maintenance ............................19 Emptying The Fuel Tank ............................19 STORAGE/TRANSPORT PROCEDURES ........................20 TROUBLESHOOTING ..............................20 PARTS DIAGRAM ................................22 EMISSION CONTROL SYSTEM WARRANTY ........................ 28 GEN2000 Portable Gasoline Generator... -
Page 4: Recognize Safety Symbols, Words And Labels
Parts replaced during warranty repairs will be considered as part of the original product and will have the same warranty period as the original product. This warranty gives you specific legal rights, and you may have other rights that vary state to state. GEN2000 Portable Gasoline Generator... -
Page 5: Important Safety Instructions
Avoid the use of extension cords if possible. If you choose to use them, be sure they are sized adequately to handle the flow of electricity. An undersized cord can overheat, short out and cause a fire. GEN2000 Portable Gasoline Generator... - Page 6 Caution is necessary when near the engine’s recoil starter. Usage: Prolonged exposure to high noise levels can be hazardous to hearing. Always wear ANSI-approved hearing protection when operating or working around the generator when it is running. GEN2000 Portable Gasoline Generator...
- Page 7 GEN2000 Portable Gasoline Generator...
- Page 8 In addition to the previously described safety information, familiarize yourself with all safety and hazard placards on this generator. GEN2000 Portable Gasoline Generator...
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Page 9: Package Contents
If there are missing items, call 1-866-460-9436, Monday - Friday, 8 AM - 4 PM Central Time for customer service. DO NOT RETURN THIS GENERATOR TO THE RETAILER. Item List: DC connector wires for charging 12 Volt automotive-type batteries Spark plug wrench GEN2000 Portable Gasoline Generator... -
Page 10: Components
4) Fuel Cock 5) Carburetor Choke Lever 6) Air Filter Cover 7) Recoil Starter 8) AC Circuit Protector 9) Engine Switch 10) 120 Volt AC Outlet 11) DC Circuit Protector 12) 12 Volt DC Outlet 13) Grounding Terminal GEN2000 Portable Gasoline Generator... -
Page 11: Preparing The Generator For Use
When the engine crankcase is full and almost overflowing, the oil level should reach the lower lip of the oil filling opening as shown in Figure 2. 4. Replace the oil filler/dipstick cap and close the oil access panel. Figure 1 – Unscrew the Dipstick Cap Figure 2 - Add Oil GEN2000 Portable Gasoline Generator... -
Page 12: Step 2 - Add Gasoline
Grounding codes can vary by location. Contact a local electrician for information on grounding regulations for your area. Figure 3 The Grounding Terminal is located on the front of the generator, to the right of the DC Output socket. GEN2000 Portable Gasoline Generator... -
Page 13: Subsequent Use Of This Generator
No. 12 AWG (American Wire Gauge) stranded copper wire. The other end of this grounding wire should be connected to a copper or brass grounding rod that is driven into the earth. Grounding codes can vary by location. Contact a local electrician for information on grounding regulations for your area. GEN2000 Portable Gasoline Generator... -
Page 14: Starting The Generator
The choke is used to provide an enriched fuel mixture when starting a cold engine. It can be opened and closed by operating the choke rod manually. Pull the rod out toward CLOSED to enrich the mixture for cold starting Figure 4 The Recoil Start is located on the left side of the generator. GEN2000 Portable Gasoline Generator... -
Page 15: Using The Generator
(1/3 HP) 1000 2000 standard 120 Volt, single phase, 60 Hz loads to the 120 window air conditioner (10000 BTU) 1200 1800 Volt outlet. Connect 12 Volt, DC loads to the 12 Volt window fan outlet. GEN2000 Portable Gasoline Generator... -
Page 16: Dc Usage
Watts (240V) #8 wire #10 wire #12 wire #14 wire #16 wire 1000 1200 1800 1200 2400 1800 3600 2400 4800 3000 6000 3600 7200 4800 9600 Figure 6 - Maximum Extension Cord Lengths by Power Requirement GEN2000 Portable Gasoline Generator... -
Page 17: Stopping The Generator
Never use gasoline to clean parts of this generator. Checking the Oil Level It is important to check the oil level in the engine crankcase before each use to ensure that there is a sufficient quantity. GEN2000 Portable Gasoline Generator... -
Page 18: Changing/Adding Oil
WILL NOT RUN IF THE OIL IS LOW. START WITH 12.0 OUNCES, THEN ADD MORE UNTIL ALMOST OVERFLOWING. TROUBLESHOOTING: IF THE GENERATOR WILL NOT START, DOUBLE CHECK THAT THE OIL LEVEL IS COMPLETELY FULL AND ALMOST OVERFLOWING. Figure 8 – Adding oil Figure 8A – Changing oil GEN2000 Portable Gasoline Generator... -
Page 19: Air Filter Maintenance
6. Turn the fuel valve to the “off” position. 7. Replace the fuel filter cup. 8. Store the drained gasoline in a suitable place. To store this generator for extended time, the fuel needs to be drained from the carburetor. GEN2000 Portable Gasoline Generator... -
Page 20: Storage/Transport Procedures
Take spark plug out using spark plug wrench. Put spark plug back into boot and hold it onto bare metal. Make sure the on/off switch is in the ON position. Pull the starter. You should see a spark. GEN2000 Portable Gasoline Generator... - Page 21 USING IT. IT COULD CAUSE DAMAGE TO PERSONAL PROPERTY. Turn it clockwise to turn volts up and kick the idle up. You may have to compensate for the increased idle from the governor screw with the idle screw. GEN2000 Portable Gasoline Generator...
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Page 22: Parts Diagram
Bolt M6x25 JF152FFH.01.01 Oil Seal 17×30×6 JF152FFH.01-03 Dipstick JF152FFH.01-12 O-Ring ZJ151FEH.01-03 Cover, Crankcase GB/T276 Bearing JF152FFH.01-02 Gasket, Crankcase CRANKSHAFT ASSEMBLY DESCRIPTION PART NO JF152FFH.04-01 JF152FFH.04B-02 Small gear, Crankshaft 152FFH-2.01.01-01 Crankshaft JF152FFH.04.01-02 Big gear, Crankshaft 152FFH-2.01.01B Crankshaft Assy GEN2000 Portable Gasoline Generator... -
Page 23: Crankcase Assy
JF156FFH.01.02 Crankcase assy JF152FFH.01-08 Guide dowel GB/T276-1994 Bearing QJ168QDJ.05-04 JF152FFH.01-09 Clipboard GB/T16674.1-2004 Bolt, M6×12 ZJ151FEH.01-01 Plate 1 JF152FFH.01.01 Washer, seal 17×30×6 ZJ151FEH.01-02 Plate 2 QJ166QDK.01-02 Snap spring GB/T16674.1-2004 Bolt, M6×10 JF152FFH.01.03 Oil Sensor QJ182QDP.01.05 Electronic Switch GEN2000 Portable Gasoline Generator... -
Page 24: Cylinder Head Assembly
CYLINDER HEAD ASSEMBLY GEN2000 Portable Gasoline Generator... - Page 25 Governor pivot bracket JF152FFH.06-06 Spring 1, Tension GB/T6177.1-2000 Nut M6 QJ168QDJ.05-08 Spacer 2 IGINITION SYSTEM ASSEMBLY PART NO JF152FFH.07.01.01 Flying wheel JF152FFH.08-02 Fan wheel ZJ151FEH.04-01 Starter canister JF152FFH.04-03 Nut, Clamp Ignition coil JF152FFH-2.02.01 GB/T16674.1-2004 Bolt, M6×20 GEN2000 Portable Gasoline Generator...
- Page 26 Clockwork spring 1.2.3 JF152FFH.08.01-01 Rotary table 1.2.4 JF152FFH.08.01-08 Spring, return 1.2.5 JF152FFH.08.01-02 Clump 1.2.6 JF152FFH.08.01-04 Guide pan 1.2.7 JF152FFH.08.01-03 Screw 1.2.8 ZJ151FEH.04-02 Engine side cover 1.2.9 GB/T16674.1-2004 Bolt M6×12 JF152FFH-2.03.01 speed adjustment base assy GB/T5789-86 Bolt, M6×8 GEN2000 Portable Gasoline Generator...
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Page 27: Air Cleaner
Clip Ф8 GAS TANK ASSEMBLY PART NO DESCRIPTION MK2500.01.01A Fuel Tank Comp GB5787-1986 Bolt M6x12 GB95-1986 Washer φ6 GB/T6177.1- Nut M6 2000 QJ1200.01.02 Fuel Cock QJ2900.08.02A Oil spill valve Sump Cover QJ2600.01.05 Subassembly QJ2600.01-04A Filtering Net GEN2000 Portable Gasoline Generator... - Page 28 GB/T5789-1986 Bolt M8x12 QJ1200.03.02 Rotor Assy QJ3200.03.01 Stator Assy QJ1200.03-03 Alternator Cover QJ1200.03-02 Motor Casing (End Cap) GB/T5789-1986 Bolt M6x85 QJ2500.03-04 Rectifier KB2506 GB/T5789-1986 Bolt M5x17 QJ2500.03-02 Right Side Cover GB/T5789-1986 Bolt M5x8 GB/T5789-1986 Bolt M8x160 GEN2000 Portable Gasoline Generator...
- Page 29 DESCRIPTION QJ1200.05.01B Muffler FRAME PART NU DESCRIPTION KE2000.06.01A Frame Welding Components GB/T5789-1986 Bolt M6x10 KE2000.06-01 Fuel Tank Protecting Plate Right Shockproof Mounting QJ1200.06.03 Feet GB/T6177.1- Nut M8 2000 Left Shockproof Mounting QJ1200.06.02 Feet GB/T5789-1986 Bolt M8x16 GEN2000 Portable Gasoline Generator...
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Page 30: Emission Control System Warranty
(2) Any warranty part that is scheduled only for regular inspection in your Owner’s Manual is warranted for warranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period. GEN2000 Portable Gasoline Generator... - Page 31 (a) Purge valves (b) Carbon canister (c) canister Mounting Brackets (d) Fuel Cap (e) Fuel Tank (7) Miscellaneous items used in above systems including: (a) Switches (b) Hoses, belts connectors, and assemblies (8) Air injection system (a) Pulse valve GEN2000 Portable Gasoline Generator...
- Page 32 2015/11 GEN2000 Portable Gasoline Generator...