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GBC ORCA-I Operation And Maintenance Manual
GBC ORCA-I Operation And Maintenance Manual

GBC ORCA-I Operation And Maintenance Manual

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Summary of Contents for GBC ORCA-I

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  • Page 11 25&$, 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 6DIHW\ (Inside cabinet) WARNING WARNING WARNING WARNING ACHTUNG ACHTUNG ACHTUNG ACHTUNG MISE EN GARDE MISE EN GARDE MISE EN GARDE MISE EN GARDE WARNING ACHTUNG Moving parts can Moving parts can Crush and burn Crush and burn crush and cut.
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  • Page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
  • Page 31: Process Control Diagram

    25&$, 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 2SHUDWLRQ Process Control Diagram Main Roll Pull Roll Shim Setting Shim Setting Upper Film Rewind Unwind Stationary Idler Upper Upper Main Roll Pull Roll Output Idlers Lower Pull Lower Roll Brake Main Roll Tension Stationary Idler Paper Unwind...
  • Page 32 2SHUDWLRQ 25&$, 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 352&(66 &21752/ &+$57  3URGXFWBBBBBBBBBBBBBBBBBB3URFHVVB3DVV 0RXQWLQJBBBBBBBBB'DWH BBBBBBBBBBBBBBB 0DWHULDO 7RSBBBBBBBBBBBBBBBBBBBBBBBBBBB0DWHULDO %RWWRPB LQFK 2UFD%RDUG BBBBB 2WKHU 0DWHULDO BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB )5217 &21752/ 6(77,1*6 6SHHG )WPLQ   5HYHUVH)RUZDUG 5ROO 8S'RZQ 'RZQ 6KLP 'LDO  5ROO 3UHVVXUH SVL   7RS 7HPS 6HW  ƒ) 7RS +HDWHU 2Q2II 2II %RWWRP 7HPS 6HW  %RWWRP +HDWHU 2Q2II 2II...
  • Page 33 25&$, 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 2SHUDWLRQ 352&(66 &21752/ &+$57  3URGXFWBBBBBBBBBBBBBBBBBB3URFHVVB3DVV 0RXQWLQJ/DPLQDWLQJ 'DWH BBBBBBBBBBBBB 0DWHULDO 7RSB 0LO *ORVVBBBBBBBBBBBBBBB0DWHULDO %RWWRPB LQFK 2UFD%RDUGBBBBBBBB 2WKHU 0DWHULDO BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB )5217 &21752/ 6(77,1*6 6SHHG )WPLQ   5HYHUVH)RUZDUG )RUZDUG 5ROO 8S'RZQ 'RZQ 6KLP 'LDO  5ROO 3UHVVXUH SVL   7RS 7HPS 6HW  ƒ) 7RS +HDWHU 2Q2II 2Q %RWWRP 7HPS 6HW ...
  • Page 34 2SHUDWLRQ 25&$, 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO Process Control Diagram 3-2a One-Pass Laminate and Mount One Pass Mount (Top Film Removed) Adjust Shim Setting For Board Thickness Upper Film Unwind Upper Pull Tape Front Edge of Roll Print to Orca-Board Hot Upper Main Roll Lower Print...
  • Page 35 25&$, 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 2SHUDWLRQ 352&(66 &21752/ &+$57  3URGXFWBBBBBBBBBBBBBBBBBB3URFHVVB(QFDSVXODWLRQ BBBBBBBBB'DWH BBBBBBBBBBBBBBBB 0DWHULDO 7RSB 0LO *ORVVBBBBBBBBBBBBBBB0DWHULDO %RWWRPB 0LO *ORVV BBBBBBBBBBBBBBBB 2WKHU 0DWHULDO BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB )5217 &21752/ 6(77,1*6 6SHHG )WPLQ   5HYHUVH)RUZDUG )RUZDUG 5ROO 8S'RZQ 'RZQ 6KLP 'LDO  5ROO 3UHVVXUH SVL   7RS 7HPS 6HW  ƒ) 7RS +HDWHU 2Q2II 2Q %RWWRP 7HPS 6HW  ƒ)
  • Page 36 2SHUDWLRQ 25&$, 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO Process Control Diagram 3-3a Encapsulation Upper Film Unwind Trimmed Excess Paper Optional Paper Cutter (for use Hot Upper with rolled paper) Upper Main Roll Pull Roll Lower Pull Hot Lower Roll Main Roll Sheet Feed Paper Unwind...
  • Page 37 25&$, 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 2SHUDWLRQ 352&(66 &21752/ &+$57  3URGXFWBBBBBBBBBBBBBBBBBB3URFHVVB3DVV 0RXQW/DPLQDWH  3DVV 'DWH BBBBBBBBBB 0DWHULDO 7RSB 0LO *ORVVBBBBBBBBBBBBBBB0DWHULDO %RWWRPB3UR0RXQW BBBBBBBBBBBBBBBB 2WKHU 0DWHULDO BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB )5217 &21752/ 6(77,1*6 6SHHG )WPLQ   5HYHUVH)RUZDUG )RUZDUG 5ROO 8S'RZQ 'RZQ 6KLP 'LDO  5ROO 3UHVVXUH SVL   7RS 7HPS 6HW  ƒ) 7RS +HDWHU 2Q2II 2Q %RWWRP 7HPS 6HW...
  • Page 38 2SHUDWLRQ 25&$, 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO Process Control Diagram 3-4a Two-Pass Laminate and Mount (First Pass) Laminate Hot Upper Upper Main Roll Pull Roll Lower Pull Cold Lower Roll Main Roll Sheet Feed Mount Adhesive Roll Feed Rewind of Alternative Finished Paper Product...
  • Page 39 25&$, 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 2SHUDWLRQ 352&(66 &21752/ &+$57  3URGXFWBBBBBBBBBBBBBBBBBB3URFHVVB3DVV 0RXQW/DPLQDWH QG 3DVV 'DWH BBBBBBBBB 0DWHULDO 7RSB 0LO *ORVVBBBBBBBBBBBBBBB0DWHULDO %RWWRPB )RDPFRUHBBBBBBBBBBBBB 2WKHU 0DWHULDO BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB )5217 &21752/ 6(77,1*6 6SHHG )WPLQ   5HYHUVH)RUZDUG 5HYHUVH 5ROO 8S'RZQ 8S 6KLP 'LDO  5ROO 3UHVVXUH SVL   7RS 7HPS 6HW  7RS +HDWHU 2Q2II 2II %RWWRP 7HPS 6HW ...
  • Page 40 2SHUDWLRQ 25&$, 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO Process Control Diagram 3-5a Two-Pass Laminate and Mount (Second Pass) Adjust Shim Setting For Board Thickness Hold Onto Liner Board As Raise Main It Is Going Roll If Hot Tack Leading Through If Cold Use Edge to Board Rolls For Mounting...
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  • Page 51 25&$, 2SHUDWLRQ DQG 0DLQWHQDQFH 0DQXDO 0DLQWHQDQFH DQG 7URXEOHVKRRWLQJ 2XWSXW 7URXEOHVKRRWLQJ *XLGH Problem: Problem: Problem: D waves in the image, not in the D waves in the laminate. Straight waves in the output. laminate. Hints: Hints: Hints: • Increase clutch tension. •...
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