Disassembly Procedures - Yamaha DVD-S661 Service Manual

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DVD-S661/DV-S6160
Q Q
3 7 6 3 1 5 1 5 0
I DISASSEMBLY PROCEDURES
See REPLACEMENT PARTS LIST for item numbers.
Front Panel [101]
Remove 4 cables connections. [1105] [1205] [CN3] [1301]
Open tray. (Fig. 2)
Unlock tray lid and close tray.
Remove 2 screws [251] (Front panel to frame).
Unlock front panel by releasing successively 4 snaps (2 on sides
and 2 on bottom side).
FRONT (3) P.C.B. [1001 (3)]
FRONT (2) P.C.B. [1001 (2)]
Remove 2 screws [260] (P.C.B. to front
Remove 2 screws [260] (P.C.B. to front
panel).
panel).
Dismount P.C.B..
Dismount P.C.B..
Remove cable connection [1200
(FRONT P.C.B.)].
T E
L
1 3 9 4 2 2 9 6 5 1 3
FRONT (1) P.C.B. [1001 (1)]
Remove 4 screws [260] (P.C.B. to front
panel).
Dismount P.C.B..
Cable connections
AV P.C.B.
Lock
1101
Flexible flat cable
(MONO P.C.B.)
Unlock
w w w
Flexible flat cable
10
DVD Mechanism [1300-1]
Solder the lands of the optical pick up. (Fig. 3)
Remove 3 cable connections [1101] [1102] [1103].
Open tray. (Fig. 2)
Unlock tray cover ass'y and close tray.
Remove 4 screws (DVD mechanism to frame).
Lift DVD mechanism up slightly and move it backward
to remove.
1201
1201
FRONT (4) P.C.B.
(AV P.C.B.)
(MONO P.C.B.)
1301
1100
MONO P.C.B.
Power supply unit
CN101
1200
(AV P.C.B.)
1207
1205
CN3
CN1
A
DVD mechanism
1101
1102
1105
1103
Front panel
FRONT (3) P.C.B.
FRONT (2) P.C.B.
View A
x
a o
y
.
i
1200
FRONT (1) P.C.B.
(FRONT P.C.B.)
Fig. 1
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8
Mounting
Top Cover [240]
Remove 5 screws [250] (2 on sides and 3 on
rear side).
Lift cover from rear side to remove.
Dismounting
MONO P.C.B. [1003]
Solder the lands of the optical pick up. (Fig. 3)
Remove 7 cable connections [1101] [1102] [1103] [1105]
[1201 (MONO P.C.B.)] [1205] [1207].
Remove 3 screws [256] (P.C.B. to frame).
Remove screw [260] (P.C.B. to rear panel).
Dismount P.C.B..
AV P.C.B. [1002]
Remove 3 cable connections [1100] [1200 (AV P.C.B.)]
[1201 (AV P.C.B.)].
Remove 3 screws [260] (P.C.B. to rear panel).
Release 2 locking spacers (P.C.B. to frame).
Dismount P.C.B..
Q
Q
3
7
6
3
How to manually eject the tray
a. Move the slider in the direction indicated with a flatblade
screwdriver until the tray is ejected.
b. Gently pull the tray out.
Tray
Bottom side
Flatblade screwdriver
Slider
u 1 6 3
Flatblade screwdriver
.
Fig. 2
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2
4
9
9
8
When disassembling, use T10 TORX screwdriver as shown below.
2.7 mm
T10
Power Supply Unit [1005]
Remove 3 cable connections [CN101] [CN1] [CN3].
Remove 2 screws [256] (P.C.B. to frame).
Release 2 locking spacers (P.C.B. to frame).
Dismount power supply unit.
FRONT (4) P.C.B. [1001 (4)]
Remove cable connection [1301].
Remove 2 screws [260] (P.C.B. to rear panel).
Dismount P.C.B..
1
5
1
5
0
8
9
2
4
Preventive measure for laser diode from
electrostatic breakdown
When replacing the MONO P.C.B. or DVD
mechanism, solder between lands of the optical
pick up P.C.B. to protect the laser diode against
electrostatic breakdown.
Notes
• Use an anti-static soldering iron to short-
circuit and unshort-circuit laser diode.
• After you have finished repairing, remove the
solder from the short-circuit location.
Optical pick up
m
c o
2
9
9
9
8
2
9
9
Solder
Fig. 3

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