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Step 29 Clutch Bell & Short Bearing Block
As the 15T pinion has a larger diameter than the top sur-
face of the clutchbell, it must be removed before the clutch
bearing is changed or installed. The pinion has a standard
right hand thread, if available use strap-wrenches, grip the
outside of the pinion and the clutch bell firmly and turn
anti-clockwise. The bearing must be installed into the
bearing block before it is installed onto the clutchbell.
Clean the inside race of the ball bearing and the surface
that where the clutchbell will be installed.
Apply a small amount of L262 Red threadlock to the top edge of the
clutchbell and press in place using a thin walled automotive socket that puts
pressure only on the inside race of the ball bearing. Pressing from the outside race will damage the bearing which is not
covered by warranty. Finally, re-install the pinion being careful not to cross the threads using L242 Blue threadlock.
#HW6045HD Lower
Long Bearing Block
(flange down)
Step 31 Upper Canopy Mount
Looking carefully at the upper frames, the longer canopy mount is in-
stalled on the same side as the counter sunk hole above the main gear.
Install one M3x8 button head screw from the inside of the frame using
L242 Blue threadlock. Repeat for both upper frames.
M3x10 Button
#HW6110A
Head Screw
Upper Side
Frame
(Right)
#HW6125A
Long Up-
per Canopy
Mount
14
#HW6013HD
Clutch Bell As-
sembly 15T
#HW6007
Clutch Shaft
Bearing Block
Clean the top of the pinion gear and the inside surfaces of both the
upper and lower bearings inside the clutch shaft bearing block us-
ing alcohol. Apply a small amount of L262 Red threadlock to the
top edge of the clutch gear where it will contact the bearing. Press
the bearing block in place, firmly seating the bearing against the
top of the pinion gear. Insert two M3x12 socket cap screws from
below to attach the long bearing block to the short block. Do not
M3x12 Socket
use threadlock until the gear mesh has been set.
Cap Screws x 2
Pre-Assembled
Step 30 Clutch Shaft & Lower Long
Gas SE only
Install the upper main shaft bearing block into the upper
holes in the left side of the upper frame using two M3x8
socket cap screws. Do not use threadlock at this time,
until after the main shaft is installed.
M3x8 Socket
Cap Screw x 2
#HW6042A
Triple Bearing
Block
#HW6045HD
Lower Short Bear-
ing Block
Bearing Block
Step 32
Upper Main Shaft Bear-
ing Block - Gas SE
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