Table Of Contents - DAELIM Besbi SC125 Service Manual

Table of Contents

Table Of Contents2
Service Information3
General Safety3
Service Rules3
Caution When Wiring7
Serial Number Location11
Specifications12
Torque Values14
Symbols / Abbreviations16
Wiring Diagram17
Lubrication19
Engine Oil19
Transmission Oil19
Trouble Shooting20
Oil Level Low20
Oil Contamination20
Low Or No Oil Pressure20
Engine Oil Level Inspection21
Engine Oil Change21
Oil Capacity21
Oil Pump22
Lubrication Points26
Control Cable Lubrication26
Inspections/Adjustments27
Maintenance Schedule29
Fuel Line(Fuel Tube)30
Throttle Grip Operation30
Air Cleaner30
Spark Plug31
Valve Clearance31
Cylinder Compression Pressure32
Carburetor Idle Speed32
Brake Fluid32
Brake Pad/Shoe33
Brake Pad Replacement33
Brake Lever Free Play33
Brake Shoe Replacement33
Side Stand33
Suspension34
Front Wheel34
Rear Wheel34
Bolts, Nuts Tightener34
Steering Head Bearing35
Battery35
External Parts37
Maintenance Procedure38
Name Of Covers38
Front Fender39
Rear Wheel Mud Guard39
Muffler39
Inner Cover40
Meter Cover40
Handle Cover41
Front Cover41
Floor Side Cover42
Floor Panel42
Under Cover42
Body Cover43
Center Cover43
Rear Fender43
Seat44
Luggage Box44
Rear Carrier44
Fuel System45
Carburetor45
The Vehicle Does Not Start46
Back Firing46
Insufficient Power And High Fuel Consumption46
Air/Fuel Mixture Is Extremely Lean46
Fuel Tank47
Float Chamber/Float/Jet Disassembly49
Float Chamber/Float/Jet Assembly51
Float Level Inspection51
Caburetor Installation52
Caburetor Insulator Removal52
Pilot Screw Adjustment53
Fuel Pump54
Engine Removal57
Engine Installation59
Lh. Crankcase Cover/Kick Starter/Continuously Variable Transmission60
Engine Starts But Motorcycle Does Not Work61
Engine Stops, Or The Vehicle Runs Suddenly, After Starting61
Lh. Crankcase Cover/Kick Starter /Continuously Variable Transmission61
Lh. Crankcase Cover62
Kick Starter63
Drive Belt66
Drive Belt Inspection67
Drive Belt Installation67
Movable Drive Face68
Movable Drive Face Inspection69
Movable Drive Face Installation69
Driven Pulley71
Clutch / Driven Pulley Inspection73
Driven Face Bearing Inspection73
Movable Driven Face Spring Inspection73
Clutch Outer73
Driven Face Bearing Replacement74
Clutch / Driven Pulley Assembly75
Installation Driven Pulley Ass'y76
A.c Generator / Starter Clutch78
A.c.generator / Starter Clutch79
Shroud80
A.c Generator80
A.c Generator Installtion82
Rh. Crankcase Cover82
Starter Reduction Gear83
Starter Reduction Gear Installation84
Starter Clutch84
Starter Clutch Inspection85
Starter Clutch Installation86
Cylinder Head / Valves88
Cylinder Head / Valve89
Troubleshooting90
Low Comperssion90
Excessive White Smoke90
Compression Too High90
Camshaft91
Camshaft Inspection92
Cylinder Head93
Cylinder Head Inspection94
Valve Springs94
Valves94
Valve Guides95
Valve Seat Refacing97
In,Ex Valve99
Cylinder Head Assembly100
Camshaft Assembly101
Cylinder / Piston104
Comperssion Too Low105
Overheating105
Excessive Smoke105
Abnormal Noise105
Cylinder106
Wear Inspection106
Piston / Piston Ring107
Warpage Inspection107
Piston Pin Inspection108
Small End Bearing Surface Inspection108
Piston / Piston Ring Installation109
Piston Installation109
Cylinder Installation110
Transmission/Crankshaft/Crank Case112
Transmission/Crank Shaft/Crank Case113
Engine Noise114
Engine Started But Unable To Move Out114
Noise During Operation114
Oil Leaks114
Transmission115
Transmission Inspection116
Transmission Bearing Inspection117
Transmission Assembly117
Crank Case Removal118
Crank Shaft Removal119
Crankshaft Inspection120
Transmission Bearing120
Transmission Bearing Replacement121
Lh. Crankcase121
Crank Shaft Installation121
Crankcase Installation122
Front Wheel/Front Fork/Steering125
Hard Steering126
Steers To One Side Or Does Not Track Straight126
Front Wheel Wobbling126
Hard Suspension126
Steering Handle127
Front Wheel Inspection129
Wheel Bearing129
Speedometer Gear Box130
Bearing Inspection130
Front Wheel Installation131
Front Fork132
Steering Stem134
Rear Wheel/Brake/Suspension/Rear Swing Arm137
Standard Value137
Service Limit137
Axle Shaft Deflection137
Wobble Or Vibration In Motorcycle138
Suspension Noise138
Rear Wheel Inspection139
Rear Wheel Installation139
Rear Brake140
Rear Cushion142
Brake System145
Brake Lever / Pedal Soft Or Spongy145
Brake Lever / Pedal Hard145
Brakes Grab Or Pull To One Side145
Brake Fluid/Bleeding146
Brake Fluid Change146
Air Bleeding146
When The Brake Bleeder Is Not Available147
Brake Caliper Bolt148
Master Cylinder150
Battery/Charging System153
Charging Device Location154
No Power (Key Turned On)155
Low Power (Engine Running)155
Intermittent Power155
Charging System / Battery155
Battery (Open-Circuit Voltage) Inspection156
Charging System Inspection157
Leak Test157
Charging Voltage Inspection157
A.c Generator Coil Inspection158
Regulator Rectifier158
Ignition System159
Ignition Devices Location160
No Spark At Plug161
Cdi Unit Inspection162
Cdi Ignition Circuit Inspection162
Pulse Generator Inspection162
Resistance Measurement162
Ignition Coil Inspection163
Primary Coil Inspection163
Secondary Coil Inspection163
Starter System165
Starter Devices Location166
Starter Motor Will Not Turn167
Starter Motor Turns Slowly167
Starter Motor And Engine Turns, But Engine Does Not Start167
Starter Motor Turns, But Engine Does Not Turn Over167
Starter Motor168
Starter Motor Assembly170
Starter Magnetic Switch171
Starter Magnetic Switch Voltage171
Starter Magnetic Switch Ground Line171
Operation Check172
Lights/Meter/Switches173
Light Not Turned On When The Main Switch Is On173
Dim Headlight173
Headlight Hi-Low Bean Cannot Be Charged173
Headlight174
Front Winker Bulb Replacement174
Tail Light /Rear Winker Bulb Replacement174
Main Switch175
Handle Bar Switch175
Starter Switch175
Lighting Switch175
Trunk Lamp Switch176
Front/Rear Stop Switch176
Horn Switch176
Fuel Unit177
Engine Won't Start or Hard to Start179
Engine Stalls, Hard To Start, Rough Idling180
Poor Performance At Low Speed And Idling181
Poor Operation182
Clutch Drive / Driven Pulley182
Poor Front/Rear Suspension Performance183