Sony Ericsson X10i Working Instructions
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Working Instructions
- mechanical -
X10i, X10a, SO-01B
1230-2324 Rev 6
Sony Ericsson Mobile Communications AB – Company Internal

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  • Page 1 Working Instructions - mechanical - X10i, X10a, SO-01B 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal...
  • Page 2: Table Of Contents

    Receiver FPC ..................51     4.25 Shield Can MComp Sheet Lid A1 ............53     4.26 Shield Can MComp Sheet Lid A3 ............54     1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 2(81)
  • Page 3 Country of origin Barcodes for Brazil/VIVO Labels ....80     Revision History ................81     For general information about mechanical repair related issues, refer to 1220-1333: Generic Repair Manual - mechanical 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 3(81)
  • Page 4: Exterior Views

    Working Instruction Repair Instruction Mechanical/ Exterior Views X10i, X10a 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 4(81)
  • Page 5: So-01B

    Working Instruction Repair Instruction Mechanical/ SO-01B 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 5(81)
  • Page 6: Tools

    2. Flex Film Assembly Tool 3. Front Opening Tool 4. Torque Screwdriver 5. Bits(T6) For part no’s on the tools above, refer to the ‘Tools Catalogue/Matrix’! STANDARD TOOLS 1. Tweezers 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 6(81)
  • Page 7: Disassembly

    Cover on the bottom side. Lift to release the Battery Cover from the bottom side gently. Battery Lift up the Battery from its cavity by using a Front Opening Tool. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 7(81)
  • Page 8: Rear Cover Assy

    Insert the Guitar Pick into the right side of the Rear Cover Assy as shown. Keep the Guitar Pick downward direction as shown to make sure not to touch the edge of Rear Cover Assy 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 8(81)
  • Page 9 Turn the Rear Cover Assy over from the right side to remove it gently. Be careful not to damage it! If damaged, scrap it. Lift to remove the Key Volume. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 9(81)
  • Page 10: Non-Celler Antenna Speaker Box

    Speak Box as shown by arrows. Push the lower right hook of the Non-Celler Antenna Speak Box by fingers as the arrows shown. Unsnap the hook by using a Front Opening Tool. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 10(81)
  • Page 11 Turn the Non-Celler Antenna Speak Box over to release the other two hooks gently. Disconnect the BtB connector by using a Front Opening Tool. Remove the Non-Celler Antenna Speak Box. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 11(81)
  • Page 12: Main Pba

    Disconnect the four BtB connectors of the Unit by using a Front Opening Tool. Insert the Front Opening Tool to release the Main PBA from the left side. Do the same on the opposite side. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 12(81)
  • Page 13: Frame Sub Assembly

    Separate the Main PBA and the Unit carefully. Frame Sub Assembly Insert the Front Opening Tool underneath the Main Key Unit to release it. Turn over the Main Key Unit as the arrow shown. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 13(81)
  • Page 14 Release the Frame Sub Assembly with a Front Opening Tool on the left side. Do the same on the opposite side. Separate the Frame Sub Assembly and the Front Cover Assy. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 14(81)
  • Page 15: Replacement

    Follow the 5.1 – 5.6 Reassembly instructions! Key Camera Follow the 3.1 – 3.3 Disassembly instructions! Prepare a new Key Camera. Follow the 5.4 – 5.6 Reassembly instructions! 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 15(81)
  • Page 16: Key Volume

    Working Instruction Repair Instruction Mechanical/ Replacement Key Volume Follow the 3.1 – 3.3 Disassembly instructions! Prepare a new Key Volume. Follow the 5.4 – 5.6 Reassembly instructions! 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 16(81)
  • Page 17: Adhesive Frame Sub Assembly

    Peel off the Adhesive Frame Sub Assembly by using a Flex Film Assembly Tool. Scrap! Cannot be reused! INSTALLATION Put a new Adhesive Frame Sub Assembly align guiding poles. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 17(81)
  • Page 18 Replacement: Adhesive Frame Sub Assembly Press to secure its attachment. Peel off the protect film. Turn over the FPC aligning guiding poles and press to secure its attachment. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 18(81)
  • Page 19: Audio Jack Connector

    Place a new Jack Connector in place by using a pair of tweezers. Press to secure its attachment by using a pair of tweezers. Do not touch the spring pins. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 19(81)
  • Page 20: Audio Jack Holder

    Follow the 3.1 – 3.4 Disassembly instructions! Follow the 4.7 Removal instructions! Prepare a new Audio Jack Holder. Follow the 4.7 Installation instructions! Follow the 5.3 – 5.6 Reassembly instructions! 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 20(81)
  • Page 21: Camera 8 Mpixel Cmos

    REMOVAL Unsnap the BtB connector by using a Front Opening Tool. Remove the Camera 8 MPixel CMOS. INSTALLATION Place a new Camera 8 MPixel CMOS in place. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 21(81)
  • Page 22 Working Instruction Repair Instruction Mechanical/ Replacement: Camera 8 MPixel CMOS Press to snap it. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 22(81)
  • Page 23: Co-Brand

    Co-brand Pocket by using a pair of tweezers. Detach to remove the Co-Brand from the Battery Cover Co- brand Pocket. INSTALLATION Put a new Co-Brand in place. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 23(81)
  • Page 24 Working Instruction Repair Instruction Mechanical/ Replacement: Co-Brand Press along to secure its attachment. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 24(81)
  • Page 25: Conductive Gasket

    Follow the 5.3 – 5.6 Reassembly instructions! REMOVAL Detach the two Conductive Gaskets by using a pair of tweezers. INSTALLATION Put two new Conductive Gaskets in place. Press to secure the attachments. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 25(81)
  • Page 26: Core Unit Label

    Read the old Core Unit Label and write the information into the ‘LabelMake’ program. Detach the Label from the corner by using a Front Opening Tool. Remove the Label carefully by using a pair of tweezers 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 26(81)
  • Page 27 Label by using the ‘Label Make’ software. One label only is allowed! Press the new Core Unit Label onto the Main PBA. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 27(81)
  • Page 28: Cover Micro Usb

    Unsnap the three hooks of the Cover Micro USB with a Front Opening Tool. Pull the Cover Micro USB out of the Phone gently. INSTALLATION Place a new Cover Micro USB with the proper direction. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 28(81)
  • Page 29 Replacement: Cover Micro USB Push the Cover Micro USB Into the Phone into the cavity by using a pair of tweezers Press to snap the Cover Micro USB. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 29(81)
  • Page 30: Cover Sensor

    REMOVAL Remove it by using a pair of tweezers. Do not damage the sensor. INSTALLATION Place a new Cover Sensor in place. Press to secure its position. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 30(81)
  • Page 31: Cushion For Frame Key

    Follow the 5.2 – 5.6 Reassembly instructions! REMOVAL Detach it by using a pair of tweezers. INSTALLATION Place a new Cushion for Frame Key in place. Press to secure its position. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 31(81)
  • Page 32: Display 4.0 Tft

    Detach the FPC from the Adhesive Frame Sub Assembly. Turn over the Unit and release the Display 4.0 TFT with a Front Opening Tool on the left side. Do the same on the right side. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 32(81)
  • Page 33 Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Put a new Adhesive Frame Sub Assembly in place. Fix it align with the guiding poles as shown. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 33(81)
  • Page 34 Do not touch the screen. Peel off the protect film of the Adhesive Frame Sub Assembly. Fix the FPC on the Adhesive Frame Sub Assembly aligns guiding poles. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 34(81)
  • Page 35: Frame Sub Assembly

    Detach the FPC from the Adhesive Frame Sub Assembly. Turn it over and release the Display 4.0 TFT with a Front Opening Tool on the left side. Do the same on the right side. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 35(81)
  • Page 36 Peel off the Main Key FPC from the Frame Sub Assembly. Detach the Receiver FPC from the frame by using a Flex Film Assembly Tool as shown. INSTALLATION Place a new Frame Sub Assembly. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 36(81)
  • Page 37 Turn over the FPC and press the keys/pads aligned with the guiding poles as shown Attach the Main Key FPC Unit onto the Frame Sub Assembly aligned with the guiding poles. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 37(81)
  • Page 38 Turn over the Unit and peel off the protect film of the Adhesive Frame Sub Assembly. Fix the FPC on the Adhesive Frame Sub Assembly aligns guiding poles. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 38(81)
  • Page 39: Key Main

    INSTALLATION Place a new Key Main in the proper direction into the slot. Fix the Key Main on the guiding pole by using a pair of tweezers. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 39(81)
  • Page 40 Working Instruction Repair Instruction Mechanical/ Replacement: Key Main Press along to secure its position. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 40(81)
  • Page 41: Key On/Off

    Push from the outside with a pair of tweezers. Remove the Key On/Off from the inside. INSTALLATION Place the Key On/Off with proper direction into the slot. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 41(81)
  • Page 42 Working Instruction Repair Instruction Mechanical/ Replacement: Key On/Off Fix the Key On/Off to the guiding pole by using a pair of tweezers. Press to secure its position 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 42(81)
  • Page 43: Main Antenna

    Push to release the two hooks from inside of the Rear Cover Assy by using a Flex Film Assembly Tool. Detach carefully and remove it. INSTALLATION Put a new Main Antenna in place. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 43(81)
  • Page 44 Working Instruction Repair Instruction Mechanical/ Replacement: Main Antenna Press to snap the two hooks of Main Antenna. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 44(81)
  • Page 45: Main Key Fpc

    Peel off the Main Key Unit from the Frame Sub Assembly. Detach the Main Key FPC from the Main Key Frame. INSTALLATION Place a new Main Key FPC in place. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 45(81)
  • Page 46 Attach the Main Key FPC onto the Main Key Frame aligns two guiding poles. Attach it onto the Frame Sub Assembly aligned with two guiding poles as shown. Press to secure its attachment. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 46(81)
  • Page 47: Main Key Frame

    Place the a new Main Key Frame and a new Main Key FPC in place. Attach the Main Key FPC onto the Main Key Frame aligns two guiding poles. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 47(81)
  • Page 48 Working Instruction Repair Instruction Mechanical/ Replacement: Main Key Frame Attach it onto the Frame Sub Assembly aligned with two guiding poles as shown. Press to secure its attachment. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 48(81)
  • Page 49: Non-Celler Antenna Speaker Box

    Detach and remove the SIM and MicroSD FPC gently. Be careful not to damage the SIM and MicroSD FPC INSTALLATION Put a new Non-Celler Antenna Speaker Box in place. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 49(81)
  • Page 50 Put the SIM and MicroSD FPC align with the two guiding poles of the Non-Celler Antenna Speaker Box. Attach the SIM and MicroSD FPC aligns guiding poles. Attach two new Conductive Gaskets onto the Unit. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 50(81)
  • Page 51: Receiver Fpc

    REMOVAL Detach the keys/pads from the frame by using a Flex Film Assembly Tool as shown. Detach the speaker carefully. INSTALLATION Place the Receiver FPC in place 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 51(81)
  • Page 52 Attach the Receiver FPC aligned with the two guiding poles. Turn over the FPC. Put the keys/pads aligned with the guiding poles as shown. Press to secure attachment. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 52(81)
  • Page 53: Shield Can Mcomp Sheet Lid A1

    Detach the Shield Can MComp Sheet Lid A1 from Main PBA INSTALLATION Put a new Shield Can MComp Sheet Lid A1 in place. Press to secure its attachment. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 53(81)
  • Page 54: Shield Can Mcomp Sheet Lid A3

    Detach the Shield Can MComp Sheet Lid A3 from Main PBA INSTALLATION Put a new Shield Can MComp Sheet Lid A3 in place. Press to secure its attachment. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 54(81)
  • Page 55: Shield Can Mcomp Sheet Lid A4

    Detach the Shield Can MComp Sheet Lid A4 from Main PBA INSTALLATION Put a new Shield Can MComp Sheet Lid A4 in place. Press to secure its attachment. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 55(81)
  • Page 56 Working Instruction Repair Instruction Mechanical/ Replacement: Shield Can MComp Sheet Lid A4 Peel off the protect film. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 56(81)
  • Page 57: Shield Can Mcomp Sheet Lid A5

    Detach the Shield Can MComp Sheet Lid A5 from Main PBA INSTALLATION Put a new Shield Can MComp Sheet Lid A5 in place. Press to secure its attachment. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 57(81)
  • Page 58 Working Instruction Repair Instruction Mechanical/ Replacement: Shield Can MComp Sheet Lid A5 Peel off the protect film. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 58(81)
  • Page 59: Shield Can Lid A1

    Place a new Shield Can Lid A1 from lower side as shown. Follow the assembly steps firmly! Press to snap on both sides with fingers following the order as the arrows shown. Follow the assembly steps firmly! 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 59(81)
  • Page 60 Working Instruction Repair Instruction Mechanical/ Replacement: Shield Can Lid A1 Put a new Shield Can MComp Sheet Lid A1 in place. Press to secure its attachment. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 60(81)
  • Page 61: Shield Can Lid A2

    Unsnap the corners of the Shield Can Lid A2 with a pair of tweezers and remove it. INSTALLATION Put a new Shield Can Lid A2 in place. Press to snap it. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 61(81)
  • Page 62: Shield Can Lid A3

    Unsnap the corners of the Shield Can Lid A3 with a pair of tweezers and remove it. INSTALLATION Put a new Shield Can Lid A3 in place. Press to snap it. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 62(81)
  • Page 63 Working Instruction Repair Instruction Mechanical/ Replacement: Shield Can Lid A3 Put a new Shield Can MComp Sheet Lid A3 in place. Press to secure its attachment. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 63(81)
  • Page 64: Shield Can Lid A4

    Unsnap the corners of the Shield Can Lid A4 with a pair of tweezers and remove it. INSTALLATION Put a new Shield Can Lid A4 in place. Press to snap it. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 64(81)
  • Page 65 Working Instruction Repair Instruction Mechanical/ Replacement: Shield Can Lid A4 Put a new Shield Can MComp Sheet Lid A4 in place. Press to secure its attachment. Peel off the protect film. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 65(81)
  • Page 66: Shield Can Lid A5

    Unsnap the corners of the Shield Can Lid A5 with a pair of tweezers and remove it. INSTALLATION Put a new Shield Can Lid A5 in place. Press to snap it. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 66(81)
  • Page 67 Working Instruction Repair Instruction Mechanical/ Replacement: Shield Can Lid A5 Put a new Shield Can MComp Sheet Lid A5 in place. Press to secure its attachment. Peel off the protect film. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 67(81)
  • Page 68: Shield Can Lid B1

    Unsnap the corners of the Shield Can Lid B1 with a pair of tweezers and remove it. INSTALLATION Put a new Shield Can Lid B1 in place. Press to snap it. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 68(81)
  • Page 69: Shield Can Lid B2

    Unsnap the corners of the Shield Can Lid B2 with a pair of tweezers and remove it. INSTALLATION Put a new Shield Can Lid B2 in place. Press to snap it. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 69(81)
  • Page 70: Sim And Microsd Fpc

    Detach and remove the SIM and MicroSD FPC gently. INSTALLATION Put a new SIM and MicroSD FPC and align it with the two guiding poles of the Non-Celler Antenna Speaker Box. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 70(81)
  • Page 71 Working Instruction Repair Instruction Mechanical/ Replacement: SIM and MicroSD FPC Press to secure its attachment. Put the two new Conductive Gaskets onto the Unit. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 71(81)
  • Page 72: Board Swap-Replace Swap Board

    Build swap for change of label. 4.39 Board Swap – Customize Software Customization of software Follow the instructions in the Generic Repair Manual – Build swap for customization of the software 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 72(81)
  • Page 73: Reassembly

    Place Frame Sub Assembly at approximately 30 onto the Front Cover Assy. Press the Frame Sub Assembly to snap it. Attach the FPC aligned with the two guiding poles. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 73(81)
  • Page 74: Main Pba

    Lift and gently turn over the Main Key Unit into its cavity. Press the Main Key Unit to snap. Main PBA Place the Main PBA at approximately 30 Insert the Micro USB connector first! 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 74(81)
  • Page 75: Non-Celler Antenna Speaker Box

    Speaker Box Put the Audio Jack Unit in place. Make sure the Audio Jack head is inserted into the hole! Put the Non-Celler Antenna Speaker Box in place. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 75(81)
  • Page 76 Press to snap the BtB connector by fingers. Turn over the Non-Celler Antenna Speaker Box. Press the four hooks to snap. Put the Key Volume into its cavity. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 76(81)
  • Page 77: Rear Cover Assy

    Fix the Key Camera by using a pair of tweezers. Rear Cover Assy Put the Rear Cover Assy in place. Press to snap the four hooks in the direction of the arrows. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 77(81)
  • Page 78 Press to snap the four hooks on the bottom side. Press to snap the two hooks on the top side Apply 20 Ncm torque when tightening eight Screw Other Len:4.5 Diam:1.7 with T6. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 78(81)
  • Page 79: Battery

    Working Instruction Repair Instruction Mechanical/ Reassembly Battery Put the Battery in place. Press the Battery into its cavity. Battery Cover Put the Battery Cover in place. Press to snap it. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 79(81)
  • Page 80: Country Of Origin Barcodes For Brazil/Vivo Labels

    Below is a link to a list of countries of origin. If you are printing a Brazil or VIVO label, scan the barcode corresponding to the correct country of origin for the “Fabricado” field. 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 80(81)
  • Page 81: Revision History

    Update one photo one page8 2010-07-16 Update one sequence on page 20. 2010-07-29 Add chapter 6 about Brazil/VIVO label content 2010-09-16 Add info in chapter 4.37, for startup of unit 1230-2324 Rev 6  Sony Ericsson Mobile Communications AB – Company Internal 81(81)

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X10aSo-01b

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