Subscribe to Our Youtube Channel
Related Manuals for Pramac ES5500X 5.5 KW
Summary of Contents for Pramac ES5500X 5.5 KW
- Page 1 Supplemental Instructions Pramac ES5500X 5.5 KW Generator Set 1 December 2003 NSWC Coastal Systems Station Panama City, FL...
- Page 2 This package includes the following supplemental items and instructions to be used with the previously shipped Pramac ES5500X 5.5 KW Generator Set, supplied as part of the USS Cole damage control lessons learned package: Pramac Industries Technical Service Bulletin 1001 (Power Panel Rewiring...
-
Page 3: Service Bulletin
Pramac Industries SERVICE BULLETIN TSB1001 Date: 23-Jun-03 PRODUCTS INVOLVED ES5500X(ES5500MYHDI-AB00W) generators with serial numbers between 2002US21034 and 2003US25890. ISSUE Some generators may have been produced with the wiring between the alternator and the electrical panel connected improperly. There may also be a ground to neutral jumper wire in the control panel. - Page 4 Pramac Industries SERVICE BULLETIN TSB1001 7. Connect the white connector of the new harness to the white connector in the alternator noting that the wire colors of the new harness correspond to those on the alternator. 8. Connect the green wire with the ring terminal on the end to the same ground position in the alternator as the previous harness using the same screw.
- Page 5 Pramac Industries SERVICE BULLETIN TSB1001 Follow the steps below to remove the ground to neutral jumper wire. Tools required: Phillips head screwdriver, 10mm Socket or wrench. Make certain that the generator is not running before beginning. Read the instructions completely before beginning work.
- Page 6 WIRING HARNESS TEMPLATE...
- Page 7 USING THE WIRING HARNESS TEMPLATE...
- Page 8 PRAMAC ES5500X 5.5 KW GENERATOR SET REPAIR PARTS KIT LIST ITEM PART NO. O-ring 24341-000224 Rope 114650-76630L Knob 160910-76620 Strainer (oil filter) 114250-35110 Fuel Filter W3-1/2 Air Filter 114650-12590...
- Page 9 Installation Instructions for Adding Replacement Fuel Prime Line (Air Vent) for Pramac ES5500X 5.5 KW Generator Set 1 December 2003 NSWC Coastal Systems Station Panama City, Florida Close fuel valve on bottom of fuel tank. Ensure Engine Speed Lever is in the STOP position.
- Page 10 Install in its place the new brass tee with valve and hose barbs. Note the position shown in Figure 3. Figure 3 Reinstall fuel injector pump, ensuring the fuel control pin (Figure 4) lines up in the middle of the guide on the engine (Figure 5). Figure 4 Figure 5 Install the three nuts holding the fuel injector pump.
- Page 11 12. Reconnect the rubber fuel supply line to the other hose barb (Figure 7); install clamps. Figure 7 13. Remove fuel return hose on top of the engine and cut to 9” length. 14. Install new vent hose with tee to the injector and attach vent hose to the tee (Figure 8);...
- Page 12 16. Remove fuel return hose from fuel tank. Replace hose barb on quick-disconnect with new hose barb and hose with clamps in kit (Figure 10). Figure 10 17. Completed installation should look like Figure 11. Figure 11...
- Page 13 MOBILITY KIT, GENERATOR Kit Contents (See Figure 1). Two wheel assemblies with fasteners (4 each hex head bolts with 4 each nylok nuts). Two handle assemblies (1 right, 1 left). Handles are marked on the inside of the clamping area with either an “R” for right side handle or “L” for left side handle.
- Page 14 Handle Installation (See Figure 2). Tools required: 1 each, ¼” Allen Wrench (Hex Key) Using the “L” handle assembly, one handle cap, and two socket head screws, install the left handle on the upright brace approximately 1” below the horizontal brace on the left side of the generator (see Figure 2). Installation of the right side handle is identical to the left handle.
- Page 15 Wheel Installation (See Figure 3). Tools Required: 1 each, ½” socket with ratchet. 1 each, ½” combination wrench Using one wheel assembly, two hex head bolts, and two nylok nuts, install one wheel on the right side of the generator, as shown in Figure 3. (Note bolt holes provided in generator frame for this purpose.) Installation of the left wheel assembly is identical to the right wheel.
- Page 16 COMP. U/I M MFR ID-ES5500X PATTERN NO-0010 EQUIP SPEC-N/A NSN-NONE LAPL-NSWC-DD ENGINEERING REVIEW MODEL- PRAMAC ES5500X 5.5KW GENTERATOR SET SURGE WATTS-5500 WATTS CONT.WATTS-4950 WATTS VOLTAGE-120/240 VAC (SINGLE PHASE) ENGINE-YANMAR L100 ENGINE HP-10 HP TSA IS NSWC-DD CODE E53, POC IS MARK BLACK...
Need help?
Do you have a question about the ES5500X 5.5 KW and is the answer not in the manual?
Questions and answers