Tennant 800D Operator's Manual
  1. Manuals
  2. Brands
  3. Tennant Manuals
  4. Floor Machine
  5. 800D
  6. Operator's manual
Tennant 800D Operator's Manual

Tennant 800D Operator's Manual

Hide thumbs Also See for 800D:
Table of Contents

Advertisement

Quick Links

Download this manual See also: Operator's Manual
800D
Cummins Powered
(SPECIALS)
Operator Manual
330600
Rev. 04
CD- -Rom Part No. 311301

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 800D and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Tennant 800D

Summary of Contents for Tennant 800D

  • Page 1 800D Cummins Powered (SPECIALS) Operator Manual 330600 Rev. 04 CD- -Rom Part No. 311301...
  • Page 2 This manual is furnished with each new TENNANT Model 800D. It provides necessary operating and preventive maintenance instructions. Read this manual completely and understand the machine before operating or servicing it. This machine will provide excellent service. However, the best results will be obtained at minimum costs if: D The machine is operated with reasonable care.

  • Page 3: Table Of Contents

    ..... . HOW THE MACHINE WORKS ..TO REPLACE SIDE BRUSH ..800D 330600 (6- -00)
  • Page 4 ....INDEX ........800D 330600 (11- -02)

  • Page 5: Safety Precautions

    - - use cardboard to locate leaking - - if it is not in proper operating hydraulic fluid under pressure. condition. - - use tennant supplied or approved - - in flammable or explosive areas unless replacement parts. designed for use in those areas.
  • Page 6 ON THE RADIATOR SHROUD. 353232 HOPPER SUPPORT BAR LABEL - - LOCATED HOPPER LIFT ARMS LABEL - - LOCATED ON ON THE HOPPER LIFT ARMS CROSS-TUBE BOTH HOPPER LIFT ARMS. AND ON BOTH HOPPER LIFT ARMS. 800D 330600 (6- -00)

  • Page 7: Operation

    - Check the machine for shipping damage. 07324 Check to make sure machine is complete per shipping instructions. - Check the hydraulic fluid level in the hydraulic reservoir. 08430 - Check the engine oil level. 800D 330600 (6- -00)
  • Page 8 We recommend taking advantage of a regularly scheduled service contract from your TENNANT representative. - Order parts and supplies directly from your authorized TENNANT representative. Use the parts manual provided when ordering parts. 800D 330600 (11- -02)

  • Page 9: Machine Components

    MACHINE COMPONENTS 353232 A. Operator Seat B. Steering Wheel C. Engine Cover D. Engine Side Door E. Main Brush Access Door F. Hopper Cover G. Side Brush H. Instrument Panel Hopper Door J. Air Filter Assembly 800D 330600 (6- -00)

  • Page 10: Control Panel Symbols

    Hopper Door Open Operating Lights Hopper Roll In Hopper Roll Out Engine Speed Hopper Down Steering Wheel Tilt Hopper Up Main Brush Down and II Speedt Horn Main Brush Off Charging System Main Brush Down and Normal Speed 800D 330600 (6- -00)
  • Page 11 Main Brush Down Pressure Heavy Circuit Breaker 7 Circuit Breaker 1 Circuit Breaker 8 Circuit Breaker 2 Circuit Breaker 9 Circuit Breaker 3 Parking Brake Circuit Breaker 4 Glow Plugs (Preheat) Circuit Breaker 5 Hydraulic Filter Clogged 800D 330600 (6- -00)

  • Page 12: Controls And Instruments

    OPERATION CONTROLS AND INSTRUMENTS D, DD 353289 800D 330600 (6- -00)
  • Page 13 W. Engine Speed Switch X. Ignition Switch Y. Main Brush Switch Z. Steering Wheel AA.Steering Column Tilt Lever BB.Circuit Breakers CC.Glow Plugs Light DD.Side Brush Switch, Left (Option) EE. Heater Cable (Option) FF. Clogged Hydraulic Filter Light GG.Throttle Lever 800D 330600 (6- -00)

  • Page 14: Operation Of Controls

    08467 Reverse: Press the bottom of the directional pedal with the heel of your foot. 08468 Neutral: Take your foot off the directional pedal and it will return to the neutral position. 08469 800D 330600 (6- -00)

  • Page 15: Brake Pedal

    Set: Pull the parking brake lever up. FOR SAFETY: Before leaving or servicing machine; stop on level surface, set parking brake, turn off machine and remove key. Release: Push the parking brake lever down. 800D 330600 (6- -00)

  • Page 16: Side Brush Switch

    SIDE BRUSH DOWN PRESSURE KNOB The side brush down pressure knob changes the side brush contact with the sweeping surface. Increase Pressure: Turn the side brush down pressure knob counter-clockwise. Decrease Pressure: Turn the side brush down pressure knob clockwise. 800D 330600 (6- -00)

  • Page 17: Throttle Lever

    OPERATION THROTTLE LEVER The throttle lever controls the engine speed. Fast: Pull the lever into the Fast position. 08456 Idle: Push the lever into the Idle position. 08457 800D 330600 (6- -00)

  • Page 18: Hopper Door Lever

    Open: Pull and hold the hopper door lever in the Open position. 08474 Hold: Release the hopper door lever into the middle position. 08475 Close: Push and hold the hopper door lever in the Close position. 08476 800D 330600 (6- -00)

  • Page 19: Hopper Rollout Lever

    Out: Pull and hold the hopper rollout lever in the Out position. 08477 Hold: Release the hopper rollout lever into the middle position. 08478 In: Push and hold the hopper rollout lever in the In position. 08479 800D 330600 (6- -00)

  • Page 20: Hopper Lift Lever

    Hold: Release the hopper lift lever up and into the middle position. 08481 Lower: Push and hold the hopper lift lever in the Down position. 08482 HORN BUTTON The horn button operates the horn. Sound: Press the button. 08438 800D 330600 (6- -00)

  • Page 21: Charging System Light

    The hopper temperature light comes on when there is too much heat in the hopper, possibly from a fire. The Thermo Sentryt will stop the vacuum fan. The Thermo Sentryt has to be reset manually, see THERMO SENTRY in MAINTENANCE. 07760 800D 330600 (6- -00)

  • Page 22: Main Brush Shut Down Light

    NOTE: Do not let the fuel tank empty completely. Air can enter the fuel system. The fuel system will need bleeding before the next engine start. 07764 800D 330600 (6- -00)

  • Page 23: Hourmeter

    The operating lights switch powers on and off the headlights and taillights. On: Press the operating lights switch. The indicator light above the switch will come on. Off: Press the operating lights switch. The indicator light above the switch will go off. 07768 800D 330600 (6- -00)

  • Page 24: Filter Shaker Switch

    The vacuum fan switch starts and stops the vacuum fan. Start: Press the vacuum fan switch. The indicator light above the switch will come on. Stop: Press the vacuum fan switch. The indicator light above the switch will go off. 07769 800D 330600 (6- -00)

  • Page 25: Ignition Switch

    When the glow plug light goes out (5 to 15 seconds) the engine is ready to start. Start: Turn the key all the way clockwise. Release the key as soon as the engine starts. Stop: Turn the key counter-clockwise. 800D 330600 (6- -00)

  • Page 26: Main Brush Switch

    Main Brush Down and Normal Speed: Press the front Normal position of the switch. Main Brush Up and Off: Place the switch in the middle Off position. Main Brush Down and II Speedt: Press the rear II Speedt position of the switch. 800D 330600 (6- -00)

  • Page 27: Steering Wheel

    Right: Turn the steering wheel to the right. 08484 STEERING WHEEL TILT LEVER The steering wheel tilt lever controls the angle of the steering wheel. Adjust: Pull out the tilt lever, move the wheel up or down, and release the tilt lever. 08439 800D 330600 (6- -00)

  • Page 28: Circuit Breakers

    GLOW PLUGS LIGHT The glow plugs light comes on when the ignition switch is turned counter--clockwise. The light will go out when the engine is ready to start, usually after 5 to 15 seconds, depending on weather conditions. 800D 330600 (6- -00)

  • Page 29: Main Brush Down Pressure Knob

    Open the Rear Door: Push the latch to the left. Open the Engine Cover: Push in on the cover latch. Open the Hopper Cover: Push the latch to the right. Open Rear Bumper Door: Push the latch to the left. 800D 330600 (6- -00)

  • Page 30: Operator Seat

    DO NOT rely on the machine hydraulic system to keep the hopper raised. WARNING: Raised hopper may fall. Engage hopper support bar. 08446 800D 330600 (6- -00)

  • Page 31: Windshield Wiper Switch (Option)

    On: Pull the knob out until the air temperature is at the desired comfort level. For maximum heat, pull the knob out all the way. Off: Push the knob in all the way. PUSH- -OFF 350831 800D 330600 (6- -00)

  • Page 32: Fan Speed Switch (Option)

    For defrosting, direct the air control vents onto the windows. This creates warm, dry air which works best for defrosting. If this causes the windows to fog, turn on the air conditioner for drier air. 800D 330600 (6- -00)

  • Page 33: How The Machine Works

    When sweeping is finished, clean the hopper dust filter and empty the hopper. 351081 PRE-OPERATION CHECKLIST - Check under the machine for leaks (fuel, oil, coolant). 07807 - Check the engine air filter indicator. 800D 330600 (11- -02)
  • Page 34 OPERATION - Check the engine oil level. - Check fuel level. 07764 - Check the brakes and steering for proper operation. 08471 800D 330600 (6- -00)

  • Page 35: Starting The Machine

    4. Allow the engine and hydraulic system to warm up three to five minutes. WARNING: Engine emits toxic gases. Severe respiratory damage or asphyxiation can result. Provide adequate ventilation. Consult with your regulatory authorities for exposure limits. Keep engine properly tuned. 800D 330600 (6- -00)
  • Page 36 OPERATION 5. Release the machine parking brake. 6. Fast: Pull the lever into the Fast position. 08456 7. Drive the machine to the area to be swept. 800D 330600 (11- -02)

  • Page 37: Sweeping And Brush Information

    Not recommended for high-temperature debris. Polypropylene and Wire 8-double Row Main Brush -- The wire bristles loosen slightly packed soilage and heavier debris. The polypropylene bristles sweep up the debris with excellent hopper loading. 08587 800D 330600 (6- -00)
  • Page 38 Flat Wire Side Brush -- Recommended for outside and curb-side sweeping where soilage is heavy or compacted. The stiff wire bristles dig out soilage. This brush is also recommended for 08588 foundry sweeping where heat may melt synthetic bristles. 800D 330600 (6- -00)

  • Page 39: Sweeping

    If the hopper door light is on, close the hopper door. 07763 3. Place the main brush switch in the Normal or II Speedt position. 800D 330600 (6- -00)
  • Page 40 OPERATION 4. Push the top of the side brush switch into the On/Down position. 5. Press the vacuum fan switch to start the vacuum. 6. Sweep as needed. 07769 800D 330600 (6- -00)

  • Page 41: Stop Sweeping

    1. Push the bottom of the side brush switch into the Off/Up position. 2. Place the main brush switch in the middle Off position. 3. Press the filter shaker switch to shake the hopper dust filter. 07767 800D 330600 (6- -00)

  • Page 42: Emptying The Hopper

    FOR SAFETY: When using machine, move machine with care when hopper is raised. 08481 5. Pull and hold the hopper rollout lever into the Out position. 6. Lower the hopper into the debris container to control dust. 08477 800D 330600 (11- -02)
  • Page 43 12. Push and hold the hopper lift lever in the Down position. NOTE: The hopper lift lever, hopper rollout lever, and the hopper door lever can be use together to lift the hopper, rollout the hopper, and open the hopper door. 08482 800D 330600 (6- -00)

  • Page 44: Stop The Machine

    OPERATION STOP THE MACHINE 1. Stop sweeping. 2. Take your foot off the directional pedal. Step on the brake pedal. 08471 3. Set the machine parking brake. 800D 330600 (6- -00)
  • Page 45 OPERATION 4. Turn the ignition switch key counter-clockwise to stop the engine. Remove the switch key. FOR SAFETY: Before leaving or servicing machine; stop on level surface, set parking brake, turn off machine and remove key. 800D 330600 (6- -00)

  • Page 46: Post-Operation Checklist

    - Check for wire or string tangled on the main and side brushes. 08587 - Check for fuel odor that indicates a fuel leak. - Check under the machine for leak spots (fuel, oil, coolant). - Check the service records to determine maintenance requirements. 800D 330600 (6- -00)

  • Page 47: Engaging Hopper Support Bar

    OPERATION ENGAGING HOPPER SUPPORT BAR 1. Set the machine parking brake. 2. Start the engine. 3. Raise the hopper all the way up. 08480 800D 330600 (6- -00)
  • Page 48 08589 5. Slowly lower the hopper so the support bar rests on the bar stop on the machine frame. WARNING: Lift arm pinch point. Stay clear of hopper lift arms. 08482 6. Shut the engine off. 800D 330600 (6- -00)

  • Page 49: Disengaging Hopper Support Bar

    1. Start the engine. 2. Raise the hopper slightly to release the hopper support bar. 08480 3. Put the hopper support bar in the storage clip. WARNING: Lift arm pinch point. Stay clear of hopper lift arms. 08590 800D 330600 (6- -00)

  • Page 50: Operation On Inclines

    Drive the machine slowly on inclines. Use the brake pedal to control machine speed on descending inclines. The maximum rated incline is 8.5_. FOR SAFETY: When using machine, move machine with care when hopper is raised. 800D 330600 (6- -00)

  • Page 51: Options

    2. Turn off the vacuum fan by pressing the vacuum fan switch. The indicator light above the switch will go off. 07769 3. Turn off and lift the main brush by placing the switch in the middle Off position. 800D 330600 (6- -00)
  • Page 52 7. Remove the vacuum wand and hose from the mounting clips and assemble them together. 8. Connect the vacuum hose to the vacuum adaptor tube in front of the hopper. 800D 330600 (6- -00)
  • Page 53 07769 11. Vacuum the area as needed. 12.When done vacuuming, turn off the vacuum fan by pressing the vacuum fan switch. The indicator light above the switch will go off. 07769 800D 330600 (6- -00)
  • Page 54 15.Disassemble the vacuum hose assembly and place back onto the hopper in the mounting clips. 16.Replace the vacuum plug into the vacuum adaptor tube in front of the hopper, disengage the lift arm and close the forward hopper access door. 800D 330600 (6- -00)

  • Page 55: Regenerative Filter System (Rfs)

    Check for any signs of dust tracking that may be caused by a bad seal or filter. Repair a necessary. Perform this check periodically while using the sweeper with the RFS option. 800D 330600 (6- -00)

  • Page 56: Machine Troubleshooting

    Side brush drive failure Contact TENNANT service personnel Hopper full Empty hopper Hopper floor skirts worn or Replace floor skirts damaged Hopper door partially or Close the hopper door completely open Wrong sweeping brush Contact TENNANT representative for recommendations 800D 330600 (6- -00)
  • Page 57 OPERATION 800D 330600 (6- -00)

  • Page 58: Maintenance

    Check for damage, wear, and Side brush adjustment Check brush pattern Hopper dust filter Shake Main brush Rotate end-for-end 50 Hours Hopper dust filter Check or clean Fuel lines Check for wear and leaks Main brush adjustment Lubricate 800D 330600 (6- -00)
  • Page 59 HYDO Tennant Company or approved hydraulic fluid . . . Special lubricant, Lubriplate EMB grease (TENNANT part no. 01433--1) . . . Water and permanent-type ethylene glycol anti-freeze, --34_ C (--30_ F) NOTE: Also check procedures indicted (H) after the first 50-hours of operation.

  • Page 60: Lubrication

    The rear wheel support pivots the rear wheel. The support has one grease fitting for the bearings. The rear wheel support bearings must be lubricated every 200 hours of operation. Use Lubriplate EMB grease (TENNANT part no. 01433--1). 08451 800D 330600 (6- -00)

  • Page 61: Front Wheel Bearings

    (TENNANT part no. 01433--1). 08579 SIDE BRUSH PIVOT PINS The side brush pivot pins should be lubricated with Lubriplate EMB grease (TENNANT part no. 01433--1) every 200 hours of operation. 08581 MAIN BRUSH ADJUSTMENT The main brush adjustment, located on the right side of the main brush, has one grease fitting for lubrication.

  • Page 62: Hydraulics

    The hydraulic fluid filter is located in the engine compartment. Replace the filter element every 800 hours of operation. The reservoir has a built-in strainer outlet that filters hydraulic fluid before it enters the system. Replace the strainer every 800 hours of operation. 800D 330600 (6- -00)

  • Page 63: Hydraulic Fluid

    The quality and condition of the hydraulic fluid play a very important role in how well the machine operates. TENNANT’s hydraulic fluid is specially selected to meet the needs of TENNANT machines. TENNANT’s hydraulic fluids provide a longer life for the hydraulic components. There are two fluids available for different temperature ranges: TENNANT part no.

  • Page 64: Propelling Motor

    FOR SAFETY: When servicing machine, wear eye and ear protection when using 08454 pressurized air or water. Flush the radiator and the cooling system every 400 hours of operation, using a dependable cleaning compound. 800D 330600 (6- -00)

  • Page 65: Air Filter Indicator

    The red line will return to a correct reading after the engine runs for a while. Reset the air filter indicator by pushing the reset button on the end of the indicator after replacing the air filter element. 800D 330600 (6- -00)

  • Page 66: Water Separator/Fuel Filter

    Bleed the fuel system after replacement of any of the fuel lines, When the fuel lines are not installed, plug both ends with clean cloth or paper to prevent dirt from entering the lines. Dirt in the lines can cause fuel injection pump malfunction. 800D 330600 (6- -00)

  • Page 67: Battery

    The air conditioning filter should be inspected and cleaned per the cleaning instructions on the side of the filter every 100 hours of operation. NOTE: In extremely dusty sweeping environments, clean or replace the filter as often as necessary. 800D 330600 (6- -00)

  • Page 68: Debris Hopper

    1. Stop the engine and set the machine parking brake. FOR SAFETY: Before leaving or servicing machine; stop on level surface, set parking brake, turn off machine and remove key. 2. Open the hopper cover. 3. Disconnect the shaker motor wire connectors. 800D 330600 (6- -00)
  • Page 69 13. Put the filter and shaker frame in the hopper. 08593 14. Install the four retaining screws and tighten. 15. Connect the shaker motor wire connectors. 800D 330600 (6- -00)

  • Page 70: Thermo Sentryt

    1. Stop the engine and set the machine parking brake. FOR SAFETY: Before leaving or servicing machine; stop on level surface, set parking brake, turn off machine and remove key. 2. Raise the main brush. 3. Open the right side main brush access door. 800D 330600 (6- -00)

  • Page 71: To Check And Adjust Main Brush Pattern

    PATTERN 1. Apply chalk, or some other material that will not blow away easily, to a smooth, level floor. 2. Raise the side brush and main brush and position the main brush over the chalked area. 800D 330600 (6- -00)
  • Page 72 00582 9. To increase the width of the main brush pattern, turn the main brush down pressure knob counter-clockwise. To decrease the width of the main brush pattern, turn the main brush down pressure knob clockwise. 800D 330600 (6- -00)
  • Page 73 Tighten the drive end plate mounting bolts. C. Check the main brush pattern and readjust as necessary. Then adjust the width of the main brush pattern. 08490 800D 330600 (6- -00)

  • Page 74: Side Brush

    7. Slide the new side brush onto the side brush drive shaft. 8. Insert the side brush retaining pin through the side brush hub and shaft and secure. 08466 800D 330600 (6- -00)

  • Page 75: Skirts And Seals

    Check the skirts for wear or damage and adjustment daily. NOTE: The brush door skirts have slotted holes to allow for a ground clearance adjustment. The door must be closed for proper adjustment. 08493 NOTE: Tire pressure will affect skirt clearances. 800D 330600 (6- -00)

  • Page 76: Rear Skirts

    HOPPER DOOR SEALS The hopper door seals are located on the hopper door. They seal the hopper when the hopper door is closed. Check the seals for wear or damage every 100 hours of operation. 08497 800D 330600 (6- -00)

  • Page 77: Hopper Side Skirt

    Check the seal for wear or damage every 100 hours of operation. HOPPER VACUUM FAN SEAL The hopper vacuum fan seal is mounted on the the vacuum fan inlet bracket. Check the seal for wear or damage every 100 hours of operation. 800D 330600 (6- -00)

  • Page 78: Brakes And Tires

    Check the master brake cylinder fluid level every 400 hours of operation. 08501 PARKING BRAKE Adjust the parking brake whenever it becomes very easy to set, when the machine rolls after setting it, and after every 200 hours of operation. 800D 330600 (6- -00)

  • Page 79: Tires

    REAR WHEEL Torque the rear wheel nuts twice in the pattern shown to 102 to 115 Nm (75 to 85 ft lb) after the first 50-hours of operation, and every 800 hours there after. 800D 330600 (8- -01)

  • Page 80: Pushing, Towing, And Transporting The Machine

    08576 Turn the bypass valve 90_ from the normal position before pushing or towing the machine. The illustration shows the bypass valve in the pushing or towing position. 800D 330600 (8- -01)

  • Page 81: Transporting The Machine

    3. To winch the machine onto the truck or trailer, attach the winching chains to the rear tie down locations. The rear tie-down locations are through the U--bolt section of the main frame under the side bumpers toward the rear. 800D 330600 (8- -01)
  • Page 82 FOR SAFETY: When unloading machine off truck or trailer, use winch. Do not drive the machine off the truck or trailer unless the loading surface is horizontal AND 380 mm (15 in) or less from the ground. 800D 330600 (8- -01)

  • Page 83: Machine Jacking

    08586 STORING MACHINE Before storing the machine for an extended period of time, the machine needs to be prepped to lessen the chance of rust, sludge, and other undesirable deposits from forming. Contact TENNANT service personnel. 800D 330600 (8- -01)

  • Page 84: Specifications

    50 to 65 mm (2.0 to 2.5 in) Hopper weight capacity 907.2 kg (2000 lb) Hopper volume capacity 849.5 L (30 cu ft) Dust filter area 17.7 m (190 sq ft) Ceiling height minimum dumping clearance 3355 mm (11 ft) 800D 330600 (6- -00)

  • Page 85: General Machine Performance

    HYDRAULIC SYSTEM System Capacity Fluid Type Hydraulic reservoir 47.3 L (12.5 gal) TENNANT part no. 65869 -- above 7_ C (45_ F) TENNANT part no. 65870 -- below 7_ C (45_ F) Hydraulic total 56.8 L (15 gal) BRAKING SYSTEM Type...

  • Page 86: Machine Dimensions

    SPECIFICATIONS 1778 mm (70 in) 3048 mm (120 in) TOP VIEW 1519 mm (59.8 in) 1911 mm (75.2 in) SIDE VIEW FRONT VIEW 08774 MACHINE DIMENSIONS 800D 330600 (6- -00)

  • Page 87: Index

    19 air filter indicator, 63 engine water temperature light, 19 cooling system, 62 fuel level gauge, 20 fuel filter, 64 hopper door light (option), 20 fuel lines, 64 hopper temperature light, 19 lubrication, 58 800D 330600 (8- -01)
  • Page 88 22 engine cover, 27 lift lever, 18 engine side door, 27 lip skirts, 73 hopper cover, 27 rollout lever, 17 main brush doors, 27 seals, 74 rear bumper door, 27 side skirt, 75 rear door, 27 800D 330600 (8- -01)
  • Page 89 Main brush switch, 24 Rear door latch, 27 Maintenance chart, 56–57 Rear wheel, 77 Motors, propelling, 62 Rear wheel support, lubrication, 58 Regenerative Filter System (RFS) (option), 53–54 Oil capacity, engine, 58 Operating lights switch, 21 800D 330600 (8- -01)
  • Page 90 Storing machine, 81 Sweeping, 37–38 Sweeping & brush information, 35 Switches air conditioning (option), 30 dome light (options), 29 fan speed (option), 30 filter shaker, 22 hazard light (option), 21 ignition, 23 main brush, 24 operating lights, 21 800D 330600 (8- -01)

Table of Contents