Sony KDL-32EX720 Service Manual
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Sony KDL-32EX720 Service Manual

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See also: Setup Manual
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL

ORIGINAL MANUAL ISSUE DATE: 2/2011
Version
Date
1.0
02/2011
2.0
03/2011
3.0
03/2011
4.0
03/2011
5.0
05/2011
6.0
06/2011
KDL-32/37/40/46/55EX720,721,723,724,725,726,727,728,729 (AEP/UK/RUSSIA)
Subject
Original manual issue.
Addition of 55 Inch Models.
Addition of 37 Inch UK Model
Update Error Code Table
(P11)
Addition of tape part number
(P142)
Serial Number update
(P1)
S/N range 3,000,001-4,510,000 and 5450001~5500000(FX)
AZ2F
CHASSIS
Segment: 3a-2
LCD Digital Color TV
9-888-389-06

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Summary of Contents for Sony KDL-32EX720

  • Page 1: Service Manual

    HISTORY INFORMATION FOR THE FOLLOWING MANUAL: SERVICE MANUAL AZ2F CHASSIS ORIGINAL MANUAL ISSUE DATE: 2/2011 Segment: 3a-2 Version Date Subject 02/2011 Original manual issue. 03/2011 Addition of 55 Inch Models. 03/2011 Addition of 37 Inch UK Model 03/2011 Update Error Code Table (P11) 05/2011 Addition of tape part number...
  • Page 2 SERVICE MANUAL AZ2F CHASSIS Segment: 3a-2 LCD Digital Color TV 9-888-389-06...
  • Page 3 MODEL LIST MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST. KDL-32EX720 Black RM-ED044 AEP/RUSSIA KDL-46EX720 Black RM-ED044 KDL-32EX721 Black RM-ED041 KDL-46EX721 Black RM-ED041 KDL-32EX723 Black RM-ED044 AEP/UK KDL-46EX723 Black RM-ED044 AEP/UK KDL-32EX724 Black RM-ED041 AEP/UK KDL-46EX724 Black RM-ED041 AEP/UK KDL-32EX725...

  • Page 4: Carrying The Tv

    Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
  • Page 5 Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel.
  • Page 6 WARNINGS AND CAUTIONS USE CAUTION WHEN HANDLING THE LCD PANEL When repairing the LCD panel, be sure you are grounded by using a wrist band. When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover. Do not press on the panel or frame edge to avoid the risk of electric shock.
  • Page 7 WARNINGS AND CAUTIONS HANDLING THE FFC When you insert / pull out FFC, please grasp a reinforcement board and main body of FFC. < Insertion > Please hold reinforcement board and plunge it to the depths. B board Reinforce plate <GOOD>...
  • Page 8 SAFETY CHECK-OUT After correcting the original service problem, perform the following safety checks before releasing the set to the customer: 1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges. 2.
  • Page 9 SAFETY CHECK-OUT Leakage Test The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. 1.

  • Page 10: Self Diagnosis Function

    SELF DIAGNOSIS FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem. A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
  • Page 11 SELF DIAGNOSIS FUNCTION [SELF DIAGNOSTIC SAMPLE SCREEN DISPLAY] SELF CHECK <1> NEXT PAGE-> 000 RGB_SEN ---------- ---------- ---------- 00 000 RESERVED ---------- ---------- ---------- 00 000 RESERVED ---------- ---------- ---------- 00 002 MAIN_POWE ---------- ---------- ---------- 00 003 DC_ALERT ---------- ---------- ---------- 00 003 AUD_PROT ---------- ---------- ---------- 00 004 VLED...
  • Page 12 SEC 1. DISASSEMBLY • There is a clutch in the yellow frame[ ]. Therefore please be careful during the disassembly or assembly of parts. Note: When removing the rear cover, to prevent damaging the rear cover and power supply cord, please refer to “APPENDIX-1”. Note: The Bezel and LCD panel have installation points with double sided tape.
  • Page 13 DISASSEMBLY 1-1. KDL-32EX720/721/723/724/725/726/727/728/729 1-1-1. STAND BLOCK, HEAD STAND, NECK AND BASE STAND HEAD STAND NECK 1 Screw (USER SCREW ST) – Inside bag, screw assy 3 Screws (SCREW, +PSW M5X16) – Inside bag, screw assy BASE STAND 2 Screws (USER SCREW ST) – Inside bag, screw assy...
  • Page 14 DISASSEMBLY 1-1. KDL-32EX720/721/723/724/725/726/727/728/729 1-1-2. REAR COVER AND AC COVER REAR COVER REAR COVER AC COVER AC COVER 6 Screws (SCREW, +PSW M3X6 W12) P/N: FX0001901 7 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: FX0005801 2 Screws (SCREW, ORNAMENTAL M6X12) P/N: FX0066301...
  • Page 15 DISASSEMBLY 1-1. KDL-32EX720/721/723/724/725/726/727/728/729 1-1-3. SWITCH UNIT AND SPEAKER SWITCH UNIT SPEAKER KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 16 DISASSEMBLY 1-1. KDL-32EX720/721/723/724/725/726/727/728/729 1-1-4. HARNESS CONNECTOR ASSY 28P CONNECTOR ASSY 14P HARNESS ASSY FLEXIBLE FLAT CABLE FLEXIBLE FLAT CABLE 56 PIN KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 17 DISASSEMBLY 1-1. KDL-32EX720/721/723/724/725/726/727/728/729 1-1-5. G10A BOARD G10A BOARD G10A BOARD 5 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341 INSULATION SHEET KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 18 DISASSEMBLY 1-1. KDL-32EX720/721/723/724/725/726/727/728/729 1-1-6. LD BOARD LD SHIELD LD SHIELD 4 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341 LD BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 19 DISASSEMBLY 1-1. KDL-32EX721/724/726/727/728/729 1-1-7. WIRELESS LAN CARD WIRELESS LAN CARD WIRELESS LAN CARD 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 WIRELESS LAN CARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 20 DISASSEMBLY 1-1. KDL-32EX721/724/726/727/728/729 1-1-8. ANTENNA AND WIFI HOLDER (V) ANTENNA ANTENNA 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 WIFI HOLDER (V) WIFI HOLDER (V) 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 21 DISASSEMBLY 1-1. KDL-32EX721/724/726/727/728/729 1-1-9. ANTENNA AND WIFI HOLDER (H) ANTENNA ANTENNA 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 WIFI HOLDER (H) WIFI HOLDER (H) 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 22 DISASSEMBLY 1-1. KDL-32EX720/721/723/724/725/726/727/728/729 1-1-10. SIDE BRACKET AND BATV BOARD SIDE BRACKET BATV BOARD BATV BOARD 5 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341 BATV BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 23 DISASSEMBLY 1-1. KDL-32EX720/721/723/724/725/726/727/728/729 1-1-11. PANEL BRACKET PANEL BRACKET (H) PANEL BRACKET (C) PANEL BRACKET (C) PANEL BRACKET (C) KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 24 DISASSEMBLY 1-1. KDL-32EX720/721/723/724/725/726/727/728/729 1-1-12. LCD PANEL LCD PANEL LCD PANEL KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 25 DISASSEMBLY 1-1. KDL-32EX720/721/723/724/725/726/727/728/729 1-1-13. HMS3 BOARD AND FRENEL LENS HMS3 BOARD 1 Screw (SCREW +BVTP 3X8 TYPE2 IT-3) P/N: FX0012601 FRENEL LENS HMS3 BOARD HMS3 BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 26 DISASSEMBLY 1-1. KDL-32EX720/721/723/724/725/726/727/728/729 1-1-14. HLR2 BOARD BEZEL ASSY HLR2 BOARD HLR2 BOARD HLR2 BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 27 DISASSEMBLY 1-1. KDL-32EX720/721/723/724/725/726/727/728/729 1-1-15. HEM2 BOARD AND BEZEL ASSY HEM2 BOARD BEZEL ASSY HEM2 BOARD HEM2 BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 28 DISASSEMBLY 1-2. KDL-37EX720/723/725 1-2-1. STAND BLOCK, HEAD STAND, NECK AND BASE STAND HEAD STAND NECK 1 Screw (USER SCREW ST) – Inside bag, screw assy 3 Screws (SCREW, +PSW M5X16) – Inside bag, screw assy BASE STAND 2 Screws (USER SCREW ST) – Inside bag, screw assy KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 29 DISASSEMBLY 1-2. KDL-37EX720/723/725 1-2-2. REAR COVER AND AC COVER REAR COVER REAR COVER AC COVER AC COVER 6 Screws (SCREW, +PSW M3X6 W12) P/N: FX0001901 7 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: FX0005801 2 Screws (SCREW, ORNAMENTAL M6X12) P/N: FX0006301 1 Screw (SCREW +BVTP 3X12 TYPE2 IT-3) P/N: FX0003779 2 Screws (JOINT, STAND) P/N: FX0002101 KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 30 DISASSEMBLY 1-2. KDL-37EX720/723/725 1-2-3. SWITCH UNIT AND SPEAKER SWITCH UNIT SPEAKER KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 31 DISASSEMBLY 1-2. KDL-37EX720/723/725 1-2-4. HARNESS CONNECTOR ASSY 14P CONNECTOR ASSY 28P HARNESS ASSY FLEXIBLE FLAT CABLE FLEXIBLE FLAT CABLE 55 PIN KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 32 DISASSEMBLY 1-2. KDL-37EX720/723/725 1-2-5. G10B BOARD G10B BOARD G10B BOARD 5 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341 INSULATION SHEET KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 33 DISASSEMBLY 1-2. KDL-37EX720/723/725 1-2-6. LD BOARD LD SHIELD LD SHIELD 4 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341 LD BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 34 DISASSEMBLY 1-2. KDL-37EX720/723/725 1-2-7. SIDE BRACKET AND BATV BOARD SIDE BRACKET BATV BOARD BATV BOARD 5 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341 BATV BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 35 DISASSEMBLY 1-2. KDL-37EX720/723/725 1-2-8. PANEL BRACKET PANEL BRACKET (H) PANEL BRACKET (C) PANEL BRACKET (C) PANEL BRACKET (C) KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 36 DISASSEMBLY 1-2. KDL-37EX720/723/725 1-2-9. LCD PANEL LCD PANEL LCD PANEL KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 37 DISASSEMBLY 1-2. KDL-37EX720/723/725 1-2-10. HMS3 BOARD AND FRENEL LENS HMS3 BOARD 1 Screw (SCREW +BVTP 3X8 TYPE2 IT-3) P/N: FX0003779 FRENEL LENS HMS3 BOARD HMS3 BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 38 DISASSEMBLY 1-2. KDL-37EX720/723/725 1-2-11. HLR2 BOARD BEZEL ASSY HLR2 BOARD HLR2 BOARD HLR2 BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 39 DISASSEMBLY 1-2. KDL-37EX720/723/725 1-2-12. HEM2 BOARD AND BEZEL ASSY HEM2 BOARD BEZEL ASSY HEM2 BOARD HEM2 BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 40 DISASSEMBLY 1-3. KDL-40EX720/721/723/724/725/726/727/728/729 1-3-1. STAND BLOCK, HEAD STAND, NECK AND BASE STAND HEAD STAND NECK 1 Screw (USER SCREW ST) – Inside bag, screw assy 3 Screws (SCREW, +PSW M5X16) – Inside bag, screw assy BASE STAND 2 Screws (USER SCREW ST) – Inside bag, screw assy KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 41 DISASSEMBLY 1-3. KDL-40EX720/721/723/724/725/726/727/728/729 1-3-2. REAR COVER AND AC COVER REAR COVER REAR COVER AC COVER AC COVER 5 Screws (SCREW, +PSW M3X6 W12) P/N: FX0001901 7 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: FX0005801 2 Screws (SCREW, ORNAMENTAL M6X12) P/N: FX0006301 1 Screw (SCREW +BVTP 3X12 TYPE2 IT-3) P/N: FX0003779 2 Screws (JOINT, STAND) P/N: FX0002101 KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 42 DISASSEMBLY 1-3. KDL-40EX720/721/723/724/725/726/727/728/729 1-3-3. SWITCH UNIT AND SPEAKER SWITCH UNIT SPEAKER KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 43 DISASSEMBLY 1-3. KDL-40EX720/721/723/724/725/726/727/728/729 1-3-4. HARNESS CONNECTOR ASSY 28P CONNECTOR ASSY 14P FLEXIBLE FLAT CABLE HARNESS ASSY FLEXIBLE FLAT CABLE 56 PIN KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 44 DISASSEMBLY 1-3. KDL-40EX720/721/723/724/725/726/727/728/729 1-3-5. G4B BOARD G4B BOARD G4B BOARD 3 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341 INSULATION SHEET KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 45 DISASSEMBLY 1-3. KDL-40EX720/721/723/724/725/726/727/728/729 1-3-6. LD BOARD LD SHIELD LD SHIELD 4 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341 LD BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 46 DISASSEMBLY 1-3. KDL-40EX721/724/726/727/728/729 1-3-7. WIRELESS LAN CARD WIRELESS LAN CARD WIRELESS LAN CARD 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 WIRELESS LAN CARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 47 DISASSEMBLY 1-3. KDL-40EX721/724/726/727/728/729 1-3-8. ANTENNA AND WIFI HOLDER (V) ANTENNA ANTENNA 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 WIFI HOLDER (V) WIFI HOLDER (V) 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 48 DISASSEMBLY 1-3. KDL-40EX721/724/726/727/728/729 1-3-9. ANTENNA AND WIFI HOLDER (H) ANTENNA ANTENNA 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 WIFI HOLDER (H) WIFI HOLDER (H) 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 49 DISASSEMBLY 1-3. KDL-40EX720/721/723/724/725/726/727/728/729 1-3-10. SIDE BRACKET AND BATV BOARD SIDE BRACKET BATV BOARD BATV BOARD 5 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341 BATV BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 50 DISASSEMBLY 1-3. KDL-40EX720/721/723/724/725/726/727/728/729 1-3-11. PANEL BRACKET PANEL BRACKET (H) PANEL BRACKET (C) PANEL BRACKET (C) PANEL BRACKET (C) PANEL BRACKET (C) KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 51 DISASSEMBLY 1-3. KDL-40EX720/721/723/724/725/726/727/728/729 1-3-12. LCD PANEL LCD PANEL LCD PANEL KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 52 DISASSEMBLY 1-3. KDL-40EX720/721/723/724/725/726/727/728/729 1-3-13. HMS3 BOARD AND FRENEL LENS HMS3 BOARD 1 Screw (SCREW +BVTP 3X8 TYPE2 IT-3) P/N: FX0003779 FRENEL LENS HMS3 BOARD HMS3 BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 53 DISASSEMBLY 1-3. KDL-40EX720/721/723/724/725/726/727/728/729 1-3-14. HLR2 BOARD BEZEL ASSY HLR2 BOARD HLR2 BOARD HLR2 BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 54 DISASSEMBLY 1-3. KDL-40EX720/721/723/724/725/726/727/728/729 1-3-15. HEM2 BOARD AND BEZEL ASSY HEM2 BOARD BEZEL ASSY HEM2 BOARD HEM2 BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 55 DISASSEMBLY 1-4. KDL-46EX720/721/723/724/725/726/727/728/729 1-4-1. STAND BLOCK, HEAD STAND, NECK AND BASE STAND HEAD STAND NECK 1 Screw (USER SCREW ST) – Inside bag, screw assy 3 Screws (SCREW, +PSW M5X16) – Inside bag, screw assy BASE STAND 3 Screws (USER SCREW ST) – Inside bag, screw assy KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 56 DISASSEMBLY 1-4. KDL-46EX720/721/723/724/725/726/727/728/729 1-4-2. REAR COVER AND AC COVER REAR COVER REAR COVER AC COVER AC COVER 7 Screws (SCREW, +PSW M3X6 W12) P/N: FX0001901 5 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: FX0005801 2 Screws (SCREW, ORNAMENTAL M6X12) P/N: FX0006301 1 Screw (SCREW +BVTP 3X12 TYPE2 IT-3) P/N: FX0003779 2 Screws (JOINT, STAND) P/N: FX0002101 KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 57 DISASSEMBLY 1-4. KDL-46EX720/721/723/724/725/726/727/728/729 1-4-3. SWITCH UNIT SWITCH UNIT KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 58 DISASSEMBLY 1-4. KDL-46EX720/721/723/724/725/726/727/728/729 1-4-4. SPEAKER 1 Screw (SCREW, +PWTP2 4X16) P/N: FX0016801 1 Screw (SCREW, +PWTP2 4X16) P/N: FX0016801 SPEAKER SPEAKER KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 59 DISASSEMBLY 1-4. KDL-46EX720/721/723/724/725/726/727/728/729 1-4-5. HARNESS CONNECTOR ASSY 14P CONNECTOR ASSY 28P FLEXIBLE FLAT CABLE FLEXIBLE FLAT CABLE 56 PIN HARNESS ASSY KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 60 DISASSEMBLY 1-4. KDL-46EX720/721/723/724/725/726/727/728/729 1-4-6. G5D BOARD G5D BOARD G5D BOARD 3 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341 INSULATION SHEET KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 61 DISASSEMBLY 1-4. KDL-46EX720/721/723/724/725/726/727/728/729 1-4-7. LD BOARD LD SHIELD LD SHIELD 2 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341 LD BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 62 DISASSEMBLY 1-4. KDL-46EX721/724/726/727/728/729 1-4-8. WIRELESS LAN CARD WIRELESS LAN CARD WIRELESS LAN CARD 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 WIRELESS LAN CARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 63 DISASSEMBLY 1-4. KDL-46EX721/724/726/727/728/729 1-4-9. ANTENNA AND WIFI HOLDER (V) ANTENNA ANTENNA 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 WIFI HOLDER (V) WIFI HOLDER (V) 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 64 DISASSEMBLY 1-4. KDL-46EX721/724/726/727/728/729 1-4-10. ANTENNA AND WIFI HOLDER (H) ANTENNA ANTENNA 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 WIFI HOLDER (H) WIFI HOLDER (H) 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 65 DISASSEMBLY 1-4. KDL-46EX720/721/723/724/725/726/727/728/729 1-4-11. SIDE BRACKET AND BATV BOARD SIDE BRACKET BATV BOARD BATV BOARD 5 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341 BATV BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 66 DISASSEMBLY 1-4. KDL-46EX720/721/723/724/725/726/727/728/729 1-4-12. PANEL BRACKET PANEL BRACKET (H) PANEL BRACKET (C) PANEL BRACKET (C) PANEL BRACKET (C) PANEL BRACKET (C) KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 67 DISASSEMBLY 1-4. KDL-46EX720/721/723/724/725/726/727/728/729 1-4-13. LCD PANEL LCD PANEL LCD PANEL KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 68 DISASSEMBLY 1-4. KDL-46EX720/721/723/724/725/726/727/728/729 1-4-14. HMS3 BOARD AND FRENEL LENS HMS3 BOARD 1 Screw (SCREW +BVTP 3X8 TYPE2 IT-3) P/N: FX0003779 FRENEL LENS HMS3 BOARD HMS3 BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 69 DISASSEMBLY 1-4. KDL-46EX720/721/723/724/725/726/727/728/729 1-4-15. HLR2 BOARD BEZEL ASSY HLR2 BOARD HLR2 BOARD HLR2 BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 70 DISASSEMBLY 1-4. KDL-46EX720/721/723/724/725/726/727/728/729 1-4-16. HEM2 BOARD AND BEZEL ASSY HEM2 BOARD BEZEL ASSY HEM2 BOARD HEM2 BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 71 DISASSEMBLY 1-5. KDL-55EX720/721/723/725 1-5-1. STAND BLOCK, HEAD STAND, NECK AND BASE STAND HEAD STAND NECK 1 Screw (USER SCREW ST) – Inside bag, screw assy 3 Screws (SCREW, +PSW M5X16) – Inside bag, screw assy BASE STAND 3 Screws (USER SCREW ST) – Inside bag, screw assy KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 72 DISASSEMBLY 1-5. KDL-55EX720/721/723/725 1-5-2. REAR COVER AND AC COVER REAR COVER AC COVER 15 Screws (SCREW, +PSW M3X6 W12) P/N: FX0001901 7 Screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: FX0005801 4 Screws (SCREW, ORNAMENTAL M6X12) P/N: FX0006301 1 Screw (SCREW +BVTP 3X8 TYPE2 IT-3) P/N: FX0003779 2 Screws (JOINT, STAND) P/N: FX0002101 KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 73 DISASSEMBLY 1-5. KDL-55EX720/721/723/725 1-5-3. SWITCH UNIT AND SPEAKER SWITCH UNIT SPEAKER SPEAKER KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 74 DISASSEMBLY 1-5. KDL-55EX720/721/723/725 1-5-4. HARNESS-1 HARNESS ASSY CONNECTOR ASSY 2P CONNECTOR ASSY 7P KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 75 DISASSEMBLY 1-5. KDL-55EX720/721/723/725 1-5-5. HARNESS-2 CONNECTOR ASSY 28P CONNECTOR ASSY 14P FLEXIBLE FLAT CABLE FLEXIBLE FLAT CABLE 56 PIN KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 76 DISASSEMBLY 1-5. KDL-55EX720/721/723/725 1-5-6. G8A BOARD G8A BOARD G8A BOARD G6A BOARD G6A BOARD 4 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341 INSULATION SHEET (G7) G6A BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 77 DISASSEMBLY 1-5. KDL-55EX720/721/723/725 1-5-7. G6A BOARD G6A BOARD G6A BOARD 4 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341 INSULATION SHEET KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 78 DISASSEMBLY 1-5. KDL-55EX720/721/723/725 1-5-8. LD BOARD LD SHIELD LD SHIELD 2 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341 LD BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 79 DISASSEMBLY 1-5. KDL-55EX721 1-5-9. WIRELESS LAN CARD WIRELESS LAN CARD WIRELESS LAN CARD 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 WIRELESS LAN CARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 80 DISASSEMBLY 1-5. KDL-55EX721 1-5-10. ANTENNA AND WIFI HOLDER (H)-1 ANTENNA ANTENNA 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 WIFI HOLDER (H) WIFI HOLDER (H) 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 81 DISASSEMBLY 1-5. KDL-55EX721 1-5-11. ANTENNA AND WIFI HOLDER (H)-2 ANTENNA ANTENNA 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 WIFI HOLDER (H) WIFI HOLDER (H) 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 82 DISASSEMBLY 1-5. KDL-55EX720/721/723/725 1-5-12. SIDE BRACKET AND BATV BOARD SIDE BRACKET BATV BOARD BATV BOARD 5 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341 BATV BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 83 DISASSEMBLY 1-5. KDL-55EX720/721/723/725 1-5-13. PANEL BRACKET (M)-1 PANEL BRACKET (M) 1 Screw (SCREW (+PSW) (M3X6)) 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 P/N: FX0001341 PANEL BRACKET (M) PANEL BRACKET (M) PANEL BRACKET (M) PANEL BRACKET (M) KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 84 DISASSEMBLY 1-5. KDL-55EX720/721/723/725 1-5-14. PANEL BRACKET (M)-2 <A> <B> <B> <A> <B> <B> <A> <A> PANEL BRACKET (M) 1 Screw (SCREW (+PSW) (M3X6)) P/N: FX0001341 <B> PANEL BRACKET (M) KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 85 DISASSEMBLY 1-5. KDL-55EX720/721/723/725 1-5-15. LCD PANEL LCD PANEL LCD PANEL KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 86 DISASSEMBLY 1-5. KDL-55EX720/721/723/725 1-5-16. HMS3 BOARD AND FRENEL LENS HMS3 BOARD 1 Screw (SCREW +BVTP 3X8 TYPE2 IT-3) P/N: FX0003779 FRENEL LENS HMS3 BOARD HMS3 BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 87 DISASSEMBLY 1-5. KDL-55EX720/721/723/725 1-5-17. HLR2 BOARD BEZEL ASSY HLR2 BOARD HLR2 BOARD HLR2 BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 88 DISASSEMBLY 1-5. KDL-55EX720/721/723/725 1-5-18. HEM2 BOARD AND BEZEL ASSY HEM2 BOARD BEZEL ASSY HEM2 BOARD HEM2 BOARD KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 89 SEC 2. ADJUSTMENT HOW TO ENTERING SERVICE MODE 1) Turn on the main power switch to place this set in standby mode. 2) Press the buttons on the remote commander as follows, and entering service mode. DISPLAY Channel Volume TV POWER 3) Service mode display.
  • Page 90 ADJUSTMENT 4) How to use the remote commander. Function The flow of control Service mode on <Test>+<TV>/<Display><5><Vol Up><Power> Service mode off <Other> / <Power off + on> Item up / down <1>/<4> Category up / down <2>/<5> Data up / down <3>/<6>...
  • Page 91 ADJUSTMENT WHITE BALANCE ADJUSTMENT Note: Please execute this adjustment if necessary. Change Data of “VPC” service mode. (“006 WB” category) a. Press “1” or “4” on remote to select WB adjustment menu. b. Change data by pressing “3” or “6”. Each range of these items is 0~255. c.
  • Page 92 ADJUSTMENT RESTORE WHITE BALANCE / GAMMA ADJ-DATA TO B BOARD Note: Please apply after USB-DL when B board is replaced. Change Data of “VPC” service mode. a. Select “010 DATA_COPY” category by pressing “2 / 5” on remote. b. Change data from “0” to “1” by pressing “1 / 4” on remote. c.
  • Page 93 ADJUSTMENT VCOM ADJUSTMENT (IMPORTANT – Only for S-LCD 60Hz Panels) Note: Please execute this adjustment if necessary. SERVICE 1) Change Data of “VPC” service mode. VCOM a. Select “002 VCOM” category by pressing “2 / 5” on remote. ENABLE b. Select “000 ENABLE” item by pressing “1 / 4” on remote. c.
  • Page 94 ADJUSTMENT SAVE CHANGING DATA 1) Change Data of “Chassis” or “VPC” service mode 2) Write data for “Chassis” or “VPC” service mode a. Press “Mute” on remote. It shows green “SERVICE” changes to green “WRITE”. b. Press “0” or “enter” on remote. Green “WRITE” changes to red “WRITE”. It indicate writing is processing. c.
  • Page 95 ADJUSTMENT CHANGE DATA Note: “Digital” service mode don’t have to Save. (except “002 MODEL” and “005 CHAPRESET” category) DIGITAL SERVICE 1) Change Data of “Digital” service mode. (except “003 DIG_SRV_MODE” category) 004 TUNER a. Press “2 / 5” on remote to select (up / down) category. 000 !A_NOSIG_DET b.
  • Page 96 ADJUSTMENT 3) Write data for “Digital” service mode. ( “002 MODEL” category) Note: This procedure operation, when replaced the B board. Note: Do not write a wrong segment or destination information in Product ID. When the wrong setting is written, TV may not operate. 000 SEG -----------------Select JDM code information 001 DEST ---------------Select destination information 002 MODELNAME ---Select model name...
  • Page 97 ADJUSTMENT SET TO SHIPPING CONDITION How to do shipping condition. a. Move to “Digital” service mode. Press “8” on remote. It shows green “SERVICE” changes to green “RST-”. Press “mute” on remote. Added green “EXE” after green “RST-” . d. Press “0” on remote. Green “EXE-RST” changes to red “EXE-RST”. It indicate writing is processing. After a while, red “EXE-RST”...
  • Page 98 ADJUSTMENT CHANGE THE EMITTER OUTPUT LEVEL Note: To reduce the emitter LED output power strength. Change Data of “VPC” service mode a. Select “005 TD” category by pressing “2 / 5” on remote. b. Select “000 EMIT_STR” item by pressing “1 / 4” on remote. c.
  • Page 99 ADJUSTMENT HDD REC SETTING 1) Key Copy DIGITAL (REC_SETTING) SERVICE Change Data of “Digital” service mode REC_SETTING a. Select “003 DIG_SRV_MODE” category by pressing “2 / 5” on remote. b. Select “006 REC SETTING” item by pressing “1 / 4” on remote. *1 Key Copy 2 HDD Re-Register c.

  • Page 100: Triage Chart

    SEC 3. TROUBLE SHOOTING 3-1. TRIAGE CHART Note: Power board is different in name every inch. Therefore this section displays difference point in "*". Symptoms - Shutdown. Power LED Video - missing or distorted Remote Network Audio Skype blinking red diagnostics sequences Power Reference No Green...

  • Page 101: Flow Chart

    TROUBLE SHOOTING 3-2. FLOW CHART START Does the Power Led Is the network stay on when the No Power connection OK? Can’t connect network TV is switched on ? Is the Standby Led blink ? Standby LED Blink Is the 3D function OK? 3D malfunction Is the Picture and...
  • Page 102 TROUBLE SHOOTING 3-3. NO POWER No Power Check STBY 3.3V Replace at pin 10 of CN6001 Between G* Board to G* Board on the B* Board B* Board Harness B* Board Harness KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 103 TROUBLE SHOOTING 3-4. STANDBY LED BLINK 1) 2 times blinking (Main Power Error) 2 times blinking Check REG12V at 12V NG Replace pins 2/3 of Between G* Board to G* Board CN6001 on B* Board Harness the B* Board 12V OK B* Board Harness KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 104 TROUBLE SHOOTING 2) 3 times blinking (DC Alert, Audio Error and Communication Error) AUDIO 3 times blinking Check AUDIO+12.5V DC_ALERT at pins 8/9 of G* Board CN6001 on the B* Board Check D+1.2V at F6001,IC6005,etc pin14 of IC6005 (B* Board) on the B* Board Check +12.5V F4601,IC4601,etc...
  • Page 105 TROUBLE SHOOTING 3) 4 times blinking (Balancer Error) 4-time blinking Below 0.84V Check PANEL_FAIL at B* Board pin 7 of CN6002 on the B* Board Between 0.84V to 2.65V Symptom improvement Change G* Board G* Board Symptom improvement Change LED Driver Board LED Driver Board Panel KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 106 TROUBLE SHOOTING 4) 5 times blinking (T-con Error) 5-time blinking 12V NG Check PANEL_VCC Panel (T-con) at pin 1 of B* Board G* Board change CN6001 on on the B* Board 12V OK Symptom improvement Symptom improvement Replace the Harness Between G* and Panel Harness Panel (T-con)
  • Page 107 TROUBLE SHOOTING 5) 6 times blinking (Backlight Error) 6-time blinking Symptom improvement Check the harness between Change LED driver Harness LED Driver Board the T-con board and the board LED driver board. Symptom Symptom improvement improvement Change B* G* Board Change G* board B* Board board...
  • Page 108 TROUBLE SHOOTING 6) 7 times blinking (Temperature Error) 7) 8 times blinking (Software Error) 7 times blinking 8 times blinking Setting circumstance If the Symptom is OK? Set to another Improved by changing B* Board Temperature, Location, etc. the WIFI module Ventilation, etc.
  • Page 109 TROUBLE SHOOTING 8) 10 times blinking (Emitter Error) 10 times blinking Check the harness between Harness the T-con Board and the HEM2 Board Change HEM2 Board T-CON Board HEM2 Board KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 110 TROUBLE SHOOTING 3-5. NO PICTURE No Picture Press HOME Key Replace the B-T-con, Check the G*-LD* Harness Change B* Board OSD displayed? T-con-LD* FFC B-T-con, B* Board Harness B* Board T-con-LD* FFC LCD Panel Change G* Board (T-con, LD*) G* Board KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 111 TROUBLE SHOOTING 3-6. NO SOUND No Sound “Audio System” Check the Change to “Speakers setting” “TV Speaker” “TV Speakers” Check the Speaker Replace B* Board Harness the B* Board Speaker Harness Speaker KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 112 TROUBLE SHOOTING 3-7. TV COMMANDER BUTTONS MALFUNCTION 1) TV button malfunction Button malfunction on the TV Replace the Harness between B* to Switch Unit change Switch Unit Switch Unit Harness B* Board KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 113 TROUBLE SHOOTING 2) IR remote commander malfunction TV isn’t controlled by remote commander Green LED blinks Green LED light at power indicator Mechanical at power indicator when using commander (ex. bezel) near sensor’s window Check the Harness between the B* Board Sensor is broken and the HLR Board Harness...

  • Page 114: Network Malfunction

    TROUBLE SHOOTING 3-8. NETWORK MALFUNCTION 1) Wired Network malfunction Wired Network on the TV Connection result Check the Ethernet Cable Ethernet Cable Cable Connection B* Board Auto Connection result Wired Set-up Check Local router DHCP server Local Access IP address setting Manual Check IP address and Local router setting...
  • Page 115 TROUBLE SHOOTING 2) USB Wireless Network malfunction 3) Internal Wireless Network malfunction Wireless Network Wireless Network on the TV on the TV Error Message appear Error Message appear when the Wireless USB Dongle when the Wireless Wireless Module, Harness Network is selected? Network is selected? Is the radio field Is the radio field...
  • Page 116 TROUBLE SHOOTING 3-9. 3D MALFUNCTION 3D malfunction Check IR has been output whether there is Is 3D glasses on HEM board, interception thing 3D glasses power on? during 3D displaying. between Emitter and glasses. Power on Change Replace HEM2 board Watching environment Charge battery [How to confirm IR-output.]...
  • Page 117 TROUBLE SHOOTING 3-10. Skype MALFUNCTION 1/2 Skype malfunction USB plugged? Insert USB Insert other Skype unit -Unplug other USB device Connect to other Able to run Skype App? B* board -AC OFF/ON USB port USB dongle Spec. USB overload. B* board Skype unit Network connected? Do network setup...
  • Page 118 TROUBLE SHOOTING 3-10. Skype MALFUNCTION 2/2 Previous page Audio problem Far end Sound quality? Move unit away Auto-Focus work? Call Skype sound test Video/Audio quality? No video? from speaker Video problem Network speed Enough network speed? Far end setting/system Skype unit far end system issue Manual Focus work? Skype unit...
  • Page 119 TROUBLE SHOOTING 3-11. HDD-Rec MALFUNCTION HDD Rec Malfunction HDD is connected Connect to the to the appropriate appropriate port USB port? USB Hub is inserted Is the drive size larger Only 32GB~2TB in between the than 32GB and is supported USB port and HDD? Smaller than 2TB?? USB Hub is...

  • Page 120: Block Diagram

    SEC 4. DIAGRAMS 4-1. BLOCK DIAGRAM Ether USB1 DiSEqC_Out X’tal 27MHz USB2 CI/CI+ H Con. TCON DiSEqC_In Silicon [LNBH23] Satellite Satellite Zero-IF Tuner Ext Demod IFAGC Cable Cable [HORUS3] I2CB [SEKITO2] DDR3 Current Current USB4 USB3 DMD_CLK_ENABLE2 –1333 Limit Limit PEL3 DMD_CLK_ENABLE1 Wifi...
  • Page 121 DIAGRAMS 4-2. CONNECTOR DIAGRAM 4-2-1. KDL-32/46EX720,721,723,724,725,726,727,728,729 (1/2) BAT- V board T- con Board HMS3 board BLK Board BLK Board JAM 3pin Straight To BAT Panel_Ctrl2 / TCON_RD Y Panel_Ctrl3 / T_TD_HSY PANEL FFC -OUT1 P-1/2 1- 821- 130- 11 BD GND Panel_Ctrl4 / X_FRC_RS SLCD : 96pin -OUT2...
  • Page 122 DIAGRAMS 4-2-1. KDL-32/46EX720,721,723,724,725,726,727,728,729 (2/2) T- con Board HEM2 Board t t i Except EX720 Model GLS_CTR GLS_CTRL2 EMI_FAIL 1-821-135-11 1-819-460-11 CN6704 (32" G10A) CN6151(46"G5D) S JM20-28WLB To B board (100106) T-CON_Vcc12V T- con T- con T-CON_VCC12V T-CON_VCC_12V To B 24 BDR_ASU_12V 1-819-468-11 Option...
  • Page 123 DIAGRAMS 4-2-2. KDL-37/40EX720,721,723,724,725,726,727,728,729 (1/2) BAT- V board T- con Board(PEL3) HMS3 board BLK Board BLK Board JAM 3pin Straight To BAT nel_Ctrl2 / TCON_RDY l3 / T_TD_HSYNC PANEL FFC -OUT1 SLCD : 96pin P-1/2 1- 821- 130- 11 -OUT2 SHARP : 80pin (For Asura) (For Asura) AUO : ??pin...
  • Page 124 DIAGRAMS 4-2-2. KDL-37/40EX720,721,723,724,725,726,727,728,729 (2/2) HEM2 Board t t i T- con Board(PEL3) Except EX720 Model EMI_FAIL 1-821-135-11 SM04B-PASS-TBT(LF)(SN) CN6704 (37" G10A) CN6151 (40" G4B) SJM20-28WLB To B board (100106) T- con T-CON_Vcc12V T-CON_VCC12V T- con T-CON_VCC_12V To B BDR_ASU_12V Option 1-819-468-11 BDR_ASU_12V REG12V...
  • Page 125 DIAGRAMS 4-2-3. KDL-55EX720,721,723,725 (1/2) BAT- V board T- con Board(PEL3) HMS3 board BLK Board BLK Board JAM 3pin Straight To BAT BD USB GND BD VBUS BD USB_P Panel_Ctrl3 / T_TD_HSYN PANEL FFC -OUT1 P-1/2 1- 821- 130- 11 BD GND SLCD : 96pin -OUT2 SHARP : 80pin...
  • Page 126 DIAGRAMS 4-2-3. KDL-55EX720,721,723,725 (2/2) [3a-2 55 2/2] HEM2 Board t t i Except EX720 Model GLS_CTRL GLS_CTRL2 EMI_FAIL 1-821-135-11 T- con Board(PEL3) CN6101 SJM20-28WLB To B board (100106) T- con T-CON_Vcc12V T- con T- con T-CON_VCC12V SM04B-PASS-TBT(LF)(SN) T-CON_VCC_12V To B BDR_ASU_12V Option Option...
  • Page 127 DIAGRAMS 4-3. CIRCUIT BOARDS LOCATION KDL-32EX720/721/723/724/725/726/727/728/729 KDL-37EX720/723/725 LD Board BATV Board BATV Board G10A Board G10B Board LD Board Wireless LAN Card Switch Unit Switch Unit T-CON T-CON HEM2 Board HLR2 Board HMS3 Board HEM2 Board HLR2 Board HMS3 Board...
  • Page 128 DIAGRAMS 4-3. CIRCUIT BOARDS LOCATION KDL-46EX720/721/723/724/725/726/727/728/729 KDL-55EX720/721/723/725 G8A Board LD Board LD Board BATV Board G5D Board BATV Board G6A Board Wireless LAN Card Wireless LAN Card T-CON T-CON Switch Unit Switch Unit HEM2 Board HLR2 Board HMS3 Board HLR2 Board HMS3 Board HEM2 Board KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 129 SEC 5. EXPLODED VIEWS • Items with no part number and no description are not stocked because they are seldom required for roution service. • The construction parts of an assembled part are indicated with a collation number in the remark colum. •...
  • Page 130 EXPLODED VIEWS 5-1. KDL-32EX720/721/723/724/725/726/727/728/729 5-1-1. CHASSIS-1 REF. No. PART No. DESCRIPTION REMARK FX0006721 SWITCH UNIT FX0013811 LOUDSPEAKER (3X10CM) FX0000511 POWER-SUPPLY CORD (WITH CONN.) FX0004012 POWER-SUPPLY CORD (WITH CONN.) EX723,4 FX0012011 WIRELESS LAN CARD EX721,4,6,7,8,9 FX0014301 REAR COVER(32) EX720,1,3,4 FX0015011 REAR COVER(32)
  • Page 131 EXPLODED VIEWS 5-1. KDL-32EX720/721/723/724/725/726/727/728/729 5-1-2. CHASSIS-2 REF. No. PART No. DESCRIPTION REMARK FX0014921 BEZEL(32 CAS) EX721,4,8 FX0015341 BEZEL(32 CAS) EX726,7 FX0015701 BEZEL(32 CAS) EX720,3,5 FX0015851 BEZEL(32 CAS) EX729 FX0093501 HEM2 MOUNT FX0094001 HLR2 MOUNT(B-O-AEP) * FX0000711 FRENEL LENS FX0093901 HMS3_B_MOUNT...
  • Page 132 EXPLODED VIEWS 5-2. KDL-37EX720/723/725 5-2-1. CHASSIS-1 REF. No. PART No. DESCRIPTION REMARK FX0006721 SWITCH UNIT FX0006911 LOUDSPEAKER (3X15CM) FX0000511 POWER-SUPPLY CORD (WITH CONN.) FX0004012 POWER-SUPPLY CORD (WITH CONN.) EX723 FX0007501 REAR COVER(37) EX720 FX0007511 REAR COVER(37) EX725 FX0019002 REAR COVER(37) EX723 FX0002711 COVER, AC(M)
  • Page 133 EXPLODED VIEWS 5-2. KDL-37EX720/723/725 5-2-2. CHASSIS-2 REF. No. PART No. DESCRIPTION REMARK FX0008101 BEZEL(37 CAS) FX0093501 HEM2 MOUNT FX0094001 HLR2 MOUNT(B-O-AEP) * FX0000711 FRENEL LENS FX0093901 HMS3_B MOUNT 1-811-382-11 LCD PANEL (C370H4-LE1) FX0006101 BRACKET, PANEL (C) FX0006201 BRACKET, PANEL (H) FX0006401 SHEET, INSULATION (G10) FX0006511...
  • Page 134 EXPLODED VIEWS 5-3. KDL-40EX720/721/723/724/725/726/727/728/729 5-3-1. CHASSIS-1 REF. No. PART No. DESCRIPTION REMARK FX0006721 SWITCH UNIT FX0006911 LOUDSPEAKER (3X15CM) FX0000511 POWER-SUPPLY CORD (WITH CONN.) FX0004012 POWER-SUPPLY CORD (WITH CONN.) EX723,4 FX0012011 WIRELESS LAN CARD EX721,4,6,7,8,9 FX0009101 REAR COVER(40) EX720,1,3,4 FX0013311 REAR COVER(40) EX725,6,7,8,9 FX0012211 ANTENNA...
  • Page 135 EXPLODED VIEWS 5-3. KDL-40EX720/721/723/724/725/726/727/728/729 5-3-2. CHASSIS-2 REF. No. PART No. DESCRIPTION REMARK FX0013001 BEZEL(40 CAS) EX720,3,5 FX0013221 BEZEL(40 CAS) EX721,4,8 FX0013541 BEZEL(40 CAS) EX726,7 FX0009351 BEZEL(40 CAS) EX729 FX0093501 HEM2 MOUNT FX0094001 HLR2 MOUNT(B-O-AEP) * FX0000711 FRENEL LENS FX0093901 HMS3_B_MOUNT 1-811-340-11 LCD PANEL (S40EDL) FX0006101...
  • Page 136 EXPLODED VIEWS 5-4. KDL-46EX720/721/723/724/725/726/727/728/729 5-4-1. CHASSIS-1 REF. No. PART No. DESCRIPTION REMARK FX0006721 SWITCH UNIT FX0006911 LOUDSPEAKER (3X15CM) FX0000511 POWER-SUPPLY CORD (WITH CONN.) FX0004012 POWER-SUPPLY CORD (WITH CONN.) EX723,4 FX0012011 WIRELESS LAN CARD EX724,6,7,8,9 FX0016501 REAR COVER(46) EX720,3,4 FX0017011 REAR COVER(46) EX725,6,7,8,9 FX0012211 ANTENNA...
  • Page 137 EXPLODED VIEWS 5-4. KDL-46EX720/721/723/724/725/726/727/728/729 5-4-2. CHASSIS-2 REF. No. PART No. DESCRIPTION REMARK FX0016701 BEZEL(46 CAS) EX720,3,5 FX0009721 BEZEL(46 CAS) EX721,4,8 FX0017241 BEZEL(46 CAS) EX726,7 FX0011951 BEZEL(46 CAS) EX729 FX0093501 HEM2 MOUNT FX0094001 HLR2 MOUNT(B-O-AEP) * FX0000711 FRENEL LENS FX0093901 HMS3_B_MOUNT 1-811-341-11 LCD PANEL (S46EDL) FX0006101...
  • Page 138 EXPLODED VIEWS 5-5. KDL-55EX720/721/723/725 5-5-1. CHASSIS-1 REF. No. PART No. DESCRIPTION REMARK FX0006721 SWITCH UNIT FX0006911 LOUDSPEAKER (3X15CM) FX0000511 POWER-SUPPLY CORD (WITH CONN.) FX0004012 POWER-SUPPLY CORD (WITH CONN.) EX723 FX0012011 WIRELESS LAN CARD EX721 FX0017501 REAR COVER (55 CAS) A FX0017921 REAR COVER (55 CAS) A EX721...
  • Page 139 EXPLODED VIEWS 5-5. KDL-55EX720/721/723/725 5-5-2. CHASSIS-2 REF. No. PART No. DESCRIPTION REMARK FX0011601 BEZEL(55 CAS) FX0018221 BEZEL(55 CAS) EX721 FX0093501 HEM2 MOUNT FX0094001 HLR2 MOUNT(B-O-AEP) * FX0000711 FRENEL LENS FX0093901 HMS3_B MOUNT 1-811-342-12 LCD PANEL (S55EDL) FX0010401 BRACKET, PANEL (M) FX0008301 SHEET, INSULATION (G4) FX0010711...
  • Page 140 5-6. OTHER PARTS 5-6-1. MISCELLANEOUS 32 Inches * FX0013711 FLEXIBLE FLAT CABLE N4 32S - (CN2001(BAT-V)-PANEL) * FX0013999 CONNECTOR ASSY 14P - (CN6705(G10)-CN1002(BLK)) * FX0014002 CONNECTOR ASSY 28P - (CN6001(BAT-V)-CN6002(BAT-V)-CN6704(G10)) * FX0015406 HARNESS ASSY - (CN9006(BAT-V)-CN100(HLR2)-HMS3-HEM2-SW/CN4601(BAT-V)-SP) - EX721,4,6,7,8,9 * FX0014140 FLEXIBLE FLAT CABLE 56 PIN - (CN11(T-CON)-CN11(LD)) * FX0014248 HARNESS ASSY - (CN9006(BAT-V)-CN100(HLR2)-WIFI-HMS3-HEM2-SW/CN4601(BAT-V)-SP) - EX721,4,6,7,8,9...
  • Page 141 40 Inches * FX0008611 FLEXIBLE FLAT CABLE N4 40S - (CN2001(BAT-V)-PANEL) * FX0008510 CONNECTOR ASSY 14P - (CN6801(G4B)-CN1002(BLK)) * FX0008712 CONNECTOR ASSY 28P - (CN6001(BAT-V)-CN6002(BAT-V)-CN6151(G4B)) * FX0012460 HARNESS ASSY - (CN9006(BAT-V)-CN100(HLR2)-WIFI-HMS3-HEM2-SW/CN4601(BAT-V)-SP) - EX721,4,6,7,8,9 * FX0008941 FLEXIBLE FLAT CABLE 56 PIN - (CN11(T-CON)-CN11(LD)) * FX0008816 HARNESS ASSY - (CN9006(BAT-V)-CN100(HLR2)-HMS3-HEM2-SW/CN4601(BAT-V)-SP) - EX720,3,5 FX0002001...
  • Page 142 55 Inches * FX0010811 FLEXIBLE FLAT CABLE N4 55S - (CN2001(BAT-V)-PANEL) * FX0011130 CONNECTOR ASSY 14P - (CN6700(G8)-CN1002(BLK)) * FX0011233 CONNECTOR ASSY 28P - (CN6001(G6)-CN6001(BAT-V)-CN6002(BAT-V)-CN8003(T-CON)) * FX0010921 CONNECTOR ASSY 2P - (CN6502(G6)-CN6601(G7/G8)) * FX0011021 CONNECTOR ASSY 2P - (CN6501(G6)-CN6600(G7/G8)) * FX0011545 CONNECTOR ASSY 7P - (CN6102(G6)-CN6701(G7/G8)) * FX0011443 FLEXIBLE FLAT CABLE 56 PIN - (CN11(T-CON)-CN1003(BLK))
  • Page 143 5-6-3. ACCESSORIES * FX0004112 MANUAL, INSTRUCTION - EX723,4 * FX0004222 MANUAL, INSTRUCTION - EX720,1 * FX0004332 MANUAL, INSTRUCTION - EX720,1,3,4 * FX0004442 MANUAL, INSTRUCTION - EX720 * FX0003071 MANUAL, INSTRUCTION - EX725,6 * FX0003072 MANUAL, INSTRUCTION - EX725,6,7,8,9 * FX0016951 MANUAL, INSTRUCTION - EX720 FX0006611 REMOTE COMMANDER (RM-ED044) - EX720,3,5...
  • Page 144 English Sony Corporation 11FP7100-1 Sony UK Made in U.K. 9-888-389-06 Service Promotions Dept. © 2011. 06 KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 145 APPENDIX-1 PROCEDURE TO REMOVE THE REAR COVER 1. Remove the screws from the REAR COVER and the COVER AC. 2. Open the REAR COVER with the “COVER AC” and AC cable attached. Note: Make sure to hold the cable not to give any tension to the connector and scratch damage for the cable. 3.
  • Page 146 APPENDIX-1 PROCEDURE TO REMOVE THE REAR COVER (32) 1. Remove all the screws on the Rear Cover and the AC Cover. 2. Open the Rear Cover in the order as shown below. Notice: Insert plastic part (less than 15mm) *Do not use metal one. *Take care not to scratch parts.
  • Page 147 APPENDIX-1 PROCEDURE TO REMOVE THE REAR COVER (32) 3. Open the Rear Cover with the “COVER AC” and the AC cable attached. Note: Make sure to hold the cable not to give any tension to the connector and scratch damage for the cable. 4.
  • Page 148 APPENDIX-1 PROCEDURE TO REMOVE THE REAR COVER (37) 1. Remove all the screws on the Rear Cover and the AC Cover. 2. Open the Rear Cover in the order as shown below. Note: Do not open quickly when hooks 1~6 are locked. Notice: 1st and 2nd These hooks are automatically...
  • Page 149 APPENDIX-1 PROCEDURE TO REMOVE THE REAR COVER (37) 3. Open the Rear Cover with the “COVER AC” and the AC cable attached. Note: Make sure to hold the cable not to give any tension to the connector and scratch damage for the cable. 4.
  • Page 150 APPENDIX-1 PROCEDURE TO REMOVE THE REAR COVER (40) 1. Remove all the screws on the Rear Cover and the AC Cover. 2. Open the Rear Cover in the order as shown below. Note: Do not open quickly when hooks 1~5 are locked. Notice: This hook is automatically released .
  • Page 151 APPENDIX-1 PROCEDURE TO REMOVE THE REAR COVER (40) 3. Open the Rear Cover with the “COVER AC” and the AC cable attached. Note: Make sure to hold the cable not to give any tension to the connector and scratch damage for the cable. 4.
  • Page 152 APPENDIX-1 PROCEDURE TO REMOVE THE REAR COVER (46) 1. Remove all the screws on the Rear Cover and the AC Cover. 2. Open the Rear Cover in the order as shown below. Note: Do not open quickly when hooks 1~6 are locked. Notice: Insert plastic part (less than 15mm) This hook is automatically...
  • Page 153 APPENDIX-1 PROCEDURE TO REMOVE THE REAR COVER (46) 3. Open the Rear Cover with the “COVER AC” and the AC cable attached. Note: Make sure to hold the cable not to give any tension to the connector and scratch damage for cable. 4.
  • Page 154 APPENDIX-1 PROCEDURE TO ASSEMBLE THE REAR COVER (32) 1. Put the Rear Cover from top side. Notice: 2. Push and confirm the locks in the order as shown below. 3. Confirm all the locks are fitting.. KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 155 APPENDIX-1 PROCEDURE TO ASSEMBLE THE REAR COVER (37/40/46) 1. Put the Rear Cover from top side. 2. Push and confirm the locks in the order as shown below. <37 Inch> <40 Inch> <46 Inch> 3. Confirm all the locks are fitting.. KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)
  • Page 156 APPENDIX-2 1. PROCEDURE TO REMOVE THE LCD PANEL FROM THE BEZEL ASSY Peel off the double sided tape between the bezel assembly and the LCD panel when exchanging the LCD panel, etc, follow the instructions below. <22/24/26 inch> 1.Release hooks of Bezel 2.Peel off the double sided tape (1) Pull the Panel up and push down the Bezel as shown in the picture below.
  • Page 157 APPENDIX-2 <32/37/40/46/55/60 inch> 1.Take off “Bracket, Panel” 2.Peel off the double sided tape (1)Take off LED board to assist with tape peel off. (2)Put hand between bezel and panel, pull panel up and push bezel down as shown in the picture. Should pull up metal area, should not cell area.
  • Page 158 APPENDIX-2 2. EXCHANGING THE DOUBLE SIDED TAPE Because the double sided tape’s strength weakens when the tape has been peeled off once, peel off all the tape from bezel assembly, and stick new ones on (P/N: See Common Parts List) <32/37/40/46 inch>...
  • Page 159 APPENDIX-2 2. EXCHANGING THE DOUBLE SIDED TAPE Because the double sided tape’s strength weakens when the tape has been peeled off once, peel off all the tape from bezel assembly, and stick new ones on (P/N: See Common Parts List). <55/60 inch>...
  • Page 160 APPENDIX-2 3. PUTTING THE PANEL ON TO THE BEZEL Pay attention to the double sided tape, put the panel on to the bezel assembly as shown below. 1.Putting Panel on to bezel 2.Lock with hooks of Bezel / Putting on “Bracket, panel” (1) Put from upper side adjusting position to L/R side.
  • Page 161 APPENDIX-3 CAUTION FOR THE SHARP EDGES OF THE REAR COVER (55) OK to grab (curling area) OK to grab with care (sharp edge area) NG to grab (sharp edge and easy to deform.) KDL-32/37/40/46/55EX720,721,723,724,725,726,726,727,728,729(AEP/UK/RUSS)

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