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Isokern® EPA Phase 2 Qualified Fireplaces
Installation, Operation, Maintenance and Owner's Manual
Isokern Standard Series, Magnum Series & Magnum 86072 Series
Important: This manual contains assembly rules, installation steps, guidelines, use and maintenance
instructions for the EPA Phase 2 Qualified Standard Series Fireplace system. This manual must become
the property of and be reviewed by all current and future users of this product. It is the responsibility of
the general contractor and the installer of this product to ensure that the instructions in this manual are
followed exactly and, further that any allowed gas log appliance used in this product be installed in strict
accordance with NFPA 58, NFPA 54/ANSI Z223.1 and the gas log manufacturer's explicit installation, sizing
and operation instructions. It is the responsibility of the general contractor to provide adequate clearances
from all firebox surfaces as specified in this manual.
NOTE: The Catalytic Combustor system should be replaced at a minimum in 3 years,
maximum of 5 years.
Be Sure to Read Entire Manual Before Beginning Construction.
Contents of this manual may change without prior notification.
THIS FIREPLACE IS DESIGNED for USE with
SOLID WOOD LOGS, PLUMBED PROPANE
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
SBCCI NO. 9626
ICC Report NO. ESR-2316
IBC 2006, IRC 2006, IMC 2006
THIS MANUAL CAN ONLY BE REPRODUCED IN ITS ENTIRETY
A PRODUCT OF EARTHCORE INDUSTRIES, LLC.
INSTALLER: Leave this manual with the appliance
CONSUMER: Retain this manual for future reference
Installation Date______________________________
(LP) or NATURAL GAS (NG), ONLY
Intertek Testing Services Report No. 100244585PRT-006
Omni-Test Laboratories Report No. 257-F-06-3
NYC-MEA 241-90-E
LA RR NO. 25483
Issued: February, 2010
Revision: 003
© 2007 Earthcore Industries, L.L.C.
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Related Manuals for EarthCore Isokern Standard Series
Summary of Contents for EarthCore Isokern Standard Series
- Page 1 Isokern® EPA Phase 2 Qualified Fireplaces Installation, Operation, Maintenance and Owner’s Manual Isokern Standard Series, Magnum Series & Magnum 86072 Series A PRODUCT OF EARTHCORE INDUSTRIES, LLC. Important: This manual contains assembly rules, installation steps, guidelines, use and maintenance instructions for the EPA Phase 2 Qualified Standard Series Fireplace system. This manual must become the property of and be reviewed by all current and future users of this product.
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Page 2: Table Of Contents
Assembled Firebox & Smoke Dome Dimensions Isokern Standard and Magnum Series ......... Assembled Firebox & Smoke Dome Dimensions Magnum 86072 Series ............Component List and Dimensions Isokern Standard Series ................Component List and DImensions Magnum Series .................... Component List and Dimensions Magnum 86072 Series ................. -
Page 3: General Information
(14”) diameter flue hole. The chimney components are field assembled using Earthcore Mortar to glue the components together. The DM 54 chimney system also includes an offset chimney block component, used to create offsets to the vertical run of the chimney. -
Page 4: Intended Use Statement
Intended Use Statement Intended Product Use Statement: Note: Do not scale drawings. Illustrations in this manual are The EPA Phase 2 qualified Standard Series fireplace not to scale and are intended to show “typical” installations. and DM 54 chimney systems are intended to burn solid wood Nominal dimensions are given for design and fuel, propane or natural gas. -
Page 5: Safety Instructions
Alterations to the STANDARD firebox are allowed throughout the heating season. with prior written approval and instructions from Earthcore 5. Before servicing, allow the fireplace to cool. Always shut off Industries, LLC. The installer indemnifies the manufacturer any electricity or gas to the fireplace while working on it. -
Page 6: Warnock-Hersey Listing Label Isokern Standard And Magnum Series
Warnock Hersey Listing Label - Facsimile -... -
Page 7: Epa Phase 2 Yellow Hangtag
2.93 EPA PHASE 2 EMISSIONS LEVEL THIS MODEL Fireplaces with lower emissions produce less smoke when installed and operated properly. MANUFACTURER: EARTHCORE INDUSTRIES, LLC MODEL NO: Series 36 C PARTICLE EMISSIONS: 2.93 GRAMS/KG OF WOOD BURNED For proper operation, catalyst must be replaced every 3 to 5 years. -
Page 8: Assembled Firebox & Smoke Dome Dimensions Isokern Standard And Magnum Series
Assembled Firebox & Smoke Dome Dimensions - Isokern Standard and Magnum Series 2 3/4" Catalyst 14" 3" 5" Side View Top Plan View Front View ISOKERN STANDARD WEIGHT MINIMUM FRAMING: MODEL 33” 46"W x 71"H x 29 1/2"D 28" 69 3/4" 27 1/4"... -
Page 9: Assembled Firebox & Smoke Dome Dimensions Magnum 86072 Series
Assembled Firebox & Smoke Dome Dimensions - Magnum 86072 Series Dual Catalysts Required Right Section Front Elevation Plan Section Model 60” 73 1/2” 28” 85 3/4” 41” 69” 57 1/4” 55 1/2“ 25 ¼” 4 3/4” 5” 8” 14 1/2” 10 3/4”... -
Page 10: Component List And Dimensions Isokern Standard Series
Component List & Dimensions Isokern Standard Series Base Plate Side Wall Part No. Model Qty Part No. Model Qty 25 1/4” 25 1/2” Model 43” 10 5/8” Back Walls Part No. Model Qty 3” 10 5/8” Model Smoke Dome - Small 26 3/4”... -
Page 11: Component List And Dimensions Magnum Series
Component List & Dimensions Magnum Series BACK WALLS Part Fireplace Qty: No.: Model: Cut to 20” 26 3/4” BASE PLATE 32 1/4” 3 ” 37” Part Fireplace Size Qty: 9 ½ ” No.: Model: Cut to 35 1/2” 43” 49” 53”... -
Page 12: Component List And Dimensions Magnum 86072 Series
Component List & Dimensions Magnum 86072 Series Backwall Base Plate Part Fireplace Quantity: Part Fireplace Quantity: Size: Size: Top Medium Damper Support (Left and Right) Part Quantity: Part Fireplace Quantity: Size: Size: M94L M94L M94R M94R Magnum Catalyst Part Fireplace Qty: No.: Model:... -
Page 13: Required Clearance To Combustibles
Required Clearance to Combustibles The EPA Phase 2 qualified Standard Series fireplace fireplace and DM 54 chimney system is tested and listed for installation with “clearance to combustibles” as follows: A: Four inch (4”) clearance to the combustible floor; B: One and one-half inches (1 1/2”) clearance at the Isokern firebox and smoke dome sides and front ; C: One and one half inches (1-1/2”) clearance at the Isokern firebox and smoke dome back wall ;... -
Page 14: Assembly Instructions Isokern Standard And Magnum Series
2. The maximum recommended mortar joint thickness at Isokern components is 1/4”. 3. Earthcore mortar can be troweled over the face of a joint where it has squeezed out while setting components. It is not intended that the exposed faces of the Isokern components be completely covered... - Page 15 Earthcore Mortar flat on a proper concrete support foundation. Do not set the base plate so that it is in span. Level the base plate by floating it in a bed of Earthcore Mortar to full bearing against the underlying noncombustible support surface.
- Page 16 After outlining the dry set pieces, remove them and Mortar apply Earthcore Mortar to the areas traced on the base plate where the side walls and back wall are to sit. By doing this, the first layer of wall components can be set directly into mortar already applied to the proper areas on the base plate.
- Page 17 Assembly Instructions - Isokern Standard & Magum Models Step 8: Center the Catalytic Combustor in the firebox and rest it on top of the support brackets making sure that the filter is equally settled on the brackets. The filter should be set toward the rear of the firebox.
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Page 18: Assembly Of Catalytic Combustor Magnum 86072 Series
Assembly Instructions - Isokern Magum 86072 Models... -
Page 19: Access Modification
Check local codes for combustion air inlet requirements. The following is a general representation of a generic combustion air kit and not a requirement of Earthcore Industries, LLC. Local building codes prevail and should be checked before installation. -
Page 20: Firebrick Installation Isokern Standard And Magnum Series
Fire Brick Installation Isokern Standard & Magnum Fire Brick Installation: The manufacturer requires that the EPA Phase 2 qualified Standard Series fireplace firebox be lined with a minimum one and one-eighth (1-1/8”) thick rated fire brick. The pattern for the fire brick lining is an owner option. Standard N-Type brick mortar is a suitable fire brick mortar for the EPA FIREBRICK FLOOR Phase 2 qualified Standard Series fireplace and good masonry... -
Page 21: Firebrick Installation Magnum 86072 Series
Fire Brick Installation, Magnum 86072 Fire Brick Installation: The manufacturer requires that the Magnum 86072 fireboxes be lined with a minimum one and one-eighth (1-1/8”) thick fire brick on the back and floor of the firebox and four-inch (4”) on the side walls. Thicker fire brick may be used as an option. The EXPANSION pattern for the fire brick lining is an owner option. -
Page 22: Summary
It is the responsibility of the building contractor Earthcore Industries L.L.C. does not warrant drafting to insure that the required dry-in period is met and that the and is not responsible for it. -
Page 23: Summary
Summary Chimneys must be installed so that access is provided for WARNING: inspection and cleaning. The chimney should be inspected Never use gasoline, gasoline type lantern fuel, monthly during the heating season. kerosene, charcoal lighter fluid or other similar liquids to start Inspect the entire flue from the top down for or “freshen up”... -
Page 24: Catalytic Combustor Warranty
Catalytic Combustor Warranty Clear Skies warranty obligations for the HearthCAT Emissions Control System are limited to the terms set forth below: Clear Skies Unlimited, Inc. (“Clear Skies”) warrants to the consumer who purchases a new solid fuel burning fireplace containing a HearthCAT Emission Control System as a new component, to replace the catalyst at no charge should it cease to function within three years from the date of purchase. -
Page 25: Fireplace Waranty
Warranty & Disclaimer Isokern FIreplace ISOKERN offers a lifetime warranty for all Isokern components, to be free from defects in materials that negatively affect system performance from the date of purchase, subject to the terms and conditions of this limited warranty. This warranty covers only the above stated components, and NO WARRANTY, EXPRESS OR IMPLIED, EXTENDS TO ANY OF THE HARDWARE, FOOTING, VENTS, DUCTING, METAL FLUES, FIRE BRICK OR ACCESSORIES.
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