Epson Expression 10000XL Service Manual

Epson Expression 10000XL Service Manual

Color flatbed scanner
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SERVICE MANUAL IMAGE
Color Flatbed Scanner
EPSON Expression 10000XL
SESC04-001

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Summary of Contents for Epson Expression 10000XL

  • Page 1 SERVICE MANUAL IMAGE Color Flatbed Scanner EPSON Expression 10000XL SESC04-001...
  • Page 2 The contents of this manual are subject to change without notice. All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being informed of them.
  • Page 3 MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.
  • Page 4: About This Manual

    Provides Epson-approved methods for adjustment. CHAPTER 6.MAINTENANCE Provides preventive maintenance procedures and the lists of Epson- May indicate an operating or maintenance procedure, practice or C H E C K approved lubricants and adhesives required for servicing the product.
  • Page 5 Revision Status Revision Date of Issue Description May 14, 2004 First Release...
  • Page 6: Table Of Contents

    Expression 10000XL Revision A Contents Chapter 1 PRODUCT DESCRIPTION Chapter 2 OPERATING PRINCIPLES 1.1 Product Features ....................9 2.1 Overview ......................21 1.1.1 Product Features ................... 9 2.2 Mechanism Operation Overview................. 22 1.1.2 TPU Product Features................. 10 2.2.1 Carriage Drive System Mechanism ............22 1.2 Basic Specifications.....................
  • Page 7 Expression 10000XL Revision A 4.2.12 Disassembly of TPU ................. 52 4.2.12.1 Removal of TPU Lower Housing............52 4.2.12.2 Removal of TPU Carriage Lock............53 4.2.12.3 Removal of TPU Main Board ............53 4.2.12.4 Removal of OPTION I/F Connector Cable ........55 4.2.12.5 Removal of TPU CR Motor Belt/TPU CR Motor......
  • Page 8: Chapter 1 Product Description

    C H A P T E R PRODUCT DESCRIPTION...
  • Page 9: Product Features

    Expression 10000XL Revision A 1.1 Product Features Transparent document scan mode Positive film Approx. 16.0msec/line 1.1.1 Product Features Negative film Approx. 16.0msec/line This ES-10000G is a fast A3 color image scanner optimum for business/office applications. The main features are given below.
  • Page 10: Tpu Product Features

    Expression 10000XL Revision A 1.1.2 TPU Product Features 1.2 Basic Specifications The following provides the main features of the ES-10000G own transparent document 1.2.1 General Specifications unit. Type : Desktop A3 flat-bed color image scanner Scanning system : Carriage moving type document scanning system Document size: Max.
  • Page 11: General Tpu Specifications

    Expression 10000XL Revision A 1.2.2 General TPU Specifications 2400dpi scan mode System : Light source-moving, document-fixed scanning system Line Art About5.3msec/line Light source : High-intensity xenon fluorescent lamp for positive film and 256 levels of Grayscale About 5.3 msec/line high-intensity xenon fluorescent lamp for negative film Color About 16.0 msec/line...
  • Page 12: Electrical Performance

    Expression 10000XL Revision A 1.2.4 Electrical Performance Image processing Binary output : Fixed threshold value simple binary output, Main unit TET processing Power supply voltage : Universal power supply Halftone processing output : 2-state, 4-state output Rating: AC100-120V, AC220-240V 3 average error-minimized halftone types (A,B,C) (AC ±...
  • Page 13: Electrical Noise Resistance

    Expression 10000XL Revision A 1.2.6 Electrical Noise Resistance 1.2.10 Document Conditions Static electricity: Reflective documents : Documents with smooth surface, such as Panel section : 10kV photos and prints. Metal section : 7kV/150p, F150Ω Transparent documents Supported document type : Positive film Negative film 1.2.7 Environmental Conditions...
  • Page 14: Size And Weight

    Expression 10000XL Revision A 1.2.11 Size and Weight Main unit Size (width x depth x height): 656 x 460 x 40mm Size (width x depth x height): 656 x 458 x 158mm Weight: Approx. 6Kg Weight: Approx. 13Kg <Unit: mm>...
  • Page 15: Interface Specifications

    Expression 10000XL Revision A 1.3 Interface Specifications 1.3.4 Multi Interface Compatibility This scanner has the USB2.0 and IEEE1394 serial bus I/F as standard, Three interfaces 1.3.1 Overview are available by installing an I/F for network into the option slot. In this case, we do not guarantee simultaneous connection to and simultaneous use of The interface layout of this scanner is shown below.
  • Page 16: Operational Specifications

    Expression 10000XL Revision A 1.4 Operational Specifications Table 1-2. Control Code List Category Name Code Halftone processing setting ESC B i 1.4.1 Operation Switches Area judgement processing setting ESC s i OPERATE Switch Dither pattern setting ESC b i j d[j^2] Image processing Used to switch power ON/OFF.
  • Page 17: Document Scanning Area

    Expression 10000XL Revision A 1.4.2 Document Scanning Area Transparent document Reflective document Size: 309 x 420mm (main scan x sub scan) Size: 310 x 437mm (main scan x sub scan) 2.0mm-0.5mm 309mm 1.0mm-0.5mm 310mm Scan home position Scan home position Scan home position Figure 1-6.
  • Page 18: Displays Specifications

    Expression 10000XL Revision A 1.4.3 Displays Specifications 1.4.4 Carriage Lock The scanner has two LED lamps, each of which has the following functions. The Carriage Lock is built in the rear of the main unit to protect the Carriage Unit from impacts during transportation or movement.
  • Page 19: Error Handling

    Expression 10000XL Revision A 1.5 Error Handling Table 1-4. Error Detail and Corrective Action List Receivable Classification Indication Cause Corrective action Recovery command Command error READY LED lit An undefined command or undefined Return NACK and wait for the next Receive a correct command to recover command parameter was received.
  • Page 20 C H A P T E R OPERATING PRINCIPLES...
  • Page 21: Overview

    Expression 10000XL Revision A 2.1 Overview IEEE1394 USB2.0 OPTION I/F This scanner is roughly divided into the following units. Scanner Mechanism AC Input (Lens-integrated Unit Drive Mechanism, Document Size Sensor) Control Circuit Power Supply Circuit PCB-MAIN Board CN13 This scanner features the Carriage Unit, in which the CCD Sensor Board, Inverter...
  • Page 22: Mechanism Operation Overview

    Expression 10000XL Revision A 2.2 Mechanism Operation Overview 2.2.2 TPU Carriage Movement Mechanism The TPU Carriage Unit slides along the Guide Rail in the sub scanning direction. To The optical system mechanism that scans the image of this scanner uses the Carriage perform this sliding operation, the TPU CR (Carriage) Motor transmits its driving force Unit where the light source, CCD Sensor Board, AF lens, and Mirrors move together.
  • Page 23: Carriage Optical System Mechanism

    Expression 10000XL Revision A 2.2.3 Carriage Optical System Mechanism 2.3 Electrical Circuit Operation Overview Since the color CCD line sensor is used as a scanning device, the light source is single 2.3.1 Control Circuit Operation and color separation into R, G and B is achieved by the Color Filter on the CCD Sensor.
  • Page 24 Expression 10000XL Revision A PCB-MAIN BOARD PCB-TPU BOARD Name Location Description Name Location Description LB1946E CR Motor driver IC H8S/2320 24-bit Address Bus 16-bit Data Bus MBM29LV400TC Flash Memory PCB-PANEL BOARD 512k x 8/256k x 16bit -90PFTN-SFK This board is mounted with the Scan Navigator Button and LED Lamps (READY,...
  • Page 25 C H A P T E R TROUBLE SHOOTING...
  • Page 26: Overview

    Expression 10000XL Revision A 3.1 Overview COMMAND ERROR Table 3-2. Command Error This chapter explains the remedies for errors detected by the self-diagnostic function as well as the check points on a fault phenomenon basis, which are required for efficient...
  • Page 27: Action On Troubles

    Expression 10000XL Revision A 3.2 Action on Troubles Table 3-4. Troubles, the Causes and Reference Flowchart Parts Causing the Reference Troubles Concrete Problems Trouble Flowchart In this section, causes of troubles are organized by troubles. See Table 3-4 to find the trouble that you face, and check the scanner following the flowchart.
  • Page 28: Trouble Shooting

    Expression 10000XL Revision A Start Start Is the Upper Housing Install the Upper Are all Connectors Check the connections. installed correctly? Housing properly. connected normally? Is the Connector Is the Power Supply Replace the Power Connect the Connector. CN2 on the Main Board without a fuse blow? Supply Board.
  • Page 29 Expression 10000XL Revision A Start Start Is the Harness Is the Document Remove contamination. connected to the Main Connect the Harness. Glass clean? (Refer to 6.1.1 Cleaning.) Board and Carriage? *White spots on image Is the Connector Are the Mirrors in Remove contamination.
  • Page 30 Expression 10000XL Revision A Start Start Has the TPU Release the TPU Carriage Lock been Is the TPU Cable Carriage Lock. released? at the back of the Main Unit Connect the Cable. securely connected? Is the TPU Lower Install the Housing Housing installed normally.
  • Page 31 Expression 10000XL Revision A Start Is the Harness connected to the TPU Connect the Harness. Main Board and TPU Carriage? Is the Connector CN5 on the Connect TPU Main Board the Connector. connected? Are the Connectors CN2, Connect the CN102 on the TPU Connectors.
  • Page 32: Chapter 4 Disassembly/Assembly

    C H A P T E R DISASSEMBLY/ASSEMBLY...
  • Page 33: Overview

    Expression 10000XL Revision A 4.1 Overview 4.1.1 Precautions Before starting the disassembly or reassembly of the product, always read the This chapter explains the procedures for disassembling the major units and parts of the following precautions given under the headings "WARNING" and "CAUTION".
  • Page 34: Recommended Tools

    Expression 10000XL Revision A 4.1.2 Recommended Tools The following figure shows the definition of the scanner orientations explained in the disassembly procedure. To protect this product from damage, use the specified tools indicated in the following table. Table 4-1. Specified Tools...
  • Page 35: Screws Used In Disassembly And Reassembly

    Expression 10000XL Revision A 4.1.3 Screws Used in Disassembly and Reassembly Table 4-2. List of Screws Standard Outline Standard The screws used in this chapter are indicated below.When reassembling this product, do the work after fully confirming the screw types and the number of screws to be used...
  • Page 36: Disassembly Procedure

    Expression 10000XL Revision A 4.2 Disassembly Procedure This section illustrates how to remove the main components of this product. Unless otherwise specified, the reassembly procedure is omitted here since the product can be reassembled in the reverse order of the disassembly procedure. For the engagement of the main components, refer to the general exploded views in the Appendix.
  • Page 37: Removal Of Document Cover

    Expression 10000XL Revision A 4.2.1 Removal of Document Cover 4.2.2 Removal of Hinges Open the Document Cover. Remove the Document Cover.(Refer to 4.2.1 Removal of Document Cover) Pull off and remove the Document Cover upward. Remove the four screws (CBP M4 x 12) that are securing each of the Hinges, and remove both Hinges.
  • Page 38: Removal Of Housing Upper

    Expression 10000XL Revision A 4.2.3 Removal of Housing Upper Lift and remove the Housing Upper. Remove the Document Cover.(Refer to 4.2.1 Removal of Document Cover) Insert a flat-blade screwdriver into the notch of the Screw Protector, and remove the Screw Protector (4 pcs.) from the Housing Upper.
  • Page 39: Removal Of Power Supply Board

    Expression 10000XL Revision A 4.2.4 Removal of Power Supply Board Release the Carriage Lock. Remove the Housing Upper.(Refer to 4.2.3 Removal of Housing Upper) Remove the five screws (CP(S-P1), M3x5:2 pcs, CP(S-P1), M3X6:2 pcs, M3x5:1 pc) Unlocking position that are securing the Shield Plate, and remove the Shield Plate.
  • Page 40 Expression 10000XL Revision A Remove the seven screws (CB SCREW M3x8:2 pcs, CBP, M4x10:4 pcs,CP(S-P1), M3x6:1 pc) that are securing Power Supply Board Cover.(Refer to Figure 4-8,Figure When doing the following procedure, be careful not to lose the Ring C A U T I O N 4-11) that is located between the Fixing Ring and Pulley.
  • Page 41 Expression 10000XL Revision A Disconnect the Power Switch Connector Cables (2 pcs: Black cable CN1, White cable 10. Release the Harness Lock Mechanism, and remove the Harness from the Power Supply CN4) from the Power Supply Board. Board. Harness When doing the following procedure, be careful not to lose the washer C A U T I O N located under the earth.
  • Page 42: Removal Of Main Board

    Expression 10000XL Revision A 4.2.5 Removal of Main Board 11. Remove the four screws (CP(S-P1), M3x6) that are securing the Power Supply Board. 12. Lift the Power Supply Board avoiding the Power Switch Connector Cable, and slide Remove the Housing Upper.
  • Page 43 Expression 10000XL Revision A Remove the Connector Cables and Harness, shown in Refer to Figure 4-16, from the Remove the 12 screws (SCREW HSH, M3x10:2 pcs, CB SCREW, M3x8:1 pc, CP(S- Main Board. P1), M3x6:9 pcs) that are securing the Main Board and Earth Cable, and remove the Main Board.
  • Page 44: Removal Of Carriage Unit And Carriage Shaft A/B

    Expression 10000XL Revision A 4.2.6 Removal of Carriage Unit and Carriage Shaft A/B Remove the two-sided tape which is stuck to the Carriage FFC from the Cover A, and pull the Carriage FFC out from the Main/Power Supply Board Bracket.
  • Page 45 Expression 10000XL Revision A Remove the Fixing Ring and Pulley of the CR Belt Tension Unit, and remove the CR 10. While lifting the front end of the Carriage Unit, remove the left edge of the Carriage Belt.(Refer to 4.2.4 Removal of Power Supply Board Step 5 ) Shaft A from the Bushing, and remove the Carriage Shaft A.
  • Page 46: Removal Of Fan

    Expression 10000XL Revision A 4.2.7 Removal of Fan When doing the following procedure, be fully careful not to damage C A U T I O N Remove the Power Supply Board Cover.(Refer to 4.2.4 Removal of Power Supply the Carriage Shaft B by the Rear Frame or something else.
  • Page 47: Removal Of Power Switch

    Expression 10000XL Revision A 4.2.8 Removal of Power Switch Remove the one screw (CBP, M3x10) that is securing the Tie Lap, and release the Power Switch Connector Cable. Remove the Power Switch Connector Cable (2 pcs) from the Power Supply Board.(Refer to 4.2.4 Removal of Power Supply Board Step 1 to Step 8.)
  • Page 48: Removal Of Panel Board

    Expression 10000XL Revision A 4.2.9 Removal of Panel Board 4.2.10 Removal of HP Tension Unit/CR Motor Remove the Housing Upper.(Refer to 4.2.3 Removal of Housing Upper) Remove the Carriage Unit.(Refer to 4.2.6 Removal of Carriage Unit and Carriage Shaft A/B) Remove the one screw (CP(S-P1), M3x6) that is securing the Panel Board.
  • Page 49 Expression 10000XL Revision A Disconnect the CR Motor Connector Cable from the CR Motor. Remove the CR Belt from the Pulley. Remove the one screw (CP(S-P1), M3x6) that is securing the Pulley Fixing Plate. Remove the four screws (CP(S-P1), M3x6) that are securing the HP Tension Unit, and remove the HP Tension Unit.
  • Page 50: Removal Of Open/Close Sensor Unit

    Expression 10000XL Revision A 4.2.11 Removal of Open/Close Sensor Unit Remove the four screws (M3x10) that are securing the CR Motor, and remove the CR Motor. Remove the Carriage Unit.(Refer to 4.2.6 Removal of Carriage Unit and Carriage Remove the Motor Belt from the HP Tension Unit.
  • Page 51 Expression 10000XL Revision A There is a compression spring behind the Open/Close Sensor Unit. C A U T I O N The compression spring may come off when operating the lever while the Open/Close Sensor is removed from the frame. If this happens, attach the compression spring correctly with reference to the figure below.
  • Page 52: Disassembly Of Tpu

    Expression 10000XL Revision A 4.2.12 Disassembly of TPU Remove the eight screws (CB SCREW, M3x6:4 pcs, CBP, M3x10:4 pcs) that are securing the TPU Lower Housing. Lift and remove the TPU Lower Housing. 4.2.12.1 Removal of TPU Lower Housing TPU Lower Housing Release the TPU Carriage lock.
  • Page 53: Removal Of Tpu Carriage Lock

    Expression 10000XL Revision A 4.2.12.2 Removal of TPU Carriage Lock 4.2.12.3 Removal of TPU Main Board Remove the TPU Lower Housing.(Refer to 4.2.12.1 Removal of TPU Lower Remove the TPU Lower Housing.(Refer to 4.2.12.1 Removal of TPU Lower Housing) Housing) Remove the one screw (CBP, M3x10) that is securing TPU Carriage Lock, and remove Move the TPU Carriage Unit to the center.
  • Page 54 Expression 10000XL Revision A Unhook the TPU Main Board Cover hook, and lift the Cover a little to remove the TPU Remove the Connector Cable and FFC shown in Figure 4-42 from the TPU Main CR Motor Connector Cable from the Edge Saddle, then remove the TPU Main Board Board.
  • Page 55: Removal Of Option I/F Connector Cable

    Expression 10000XL Revision A 4.2.12.4 Removal of OPTION I/F Connector Cable 4.2.12.5 Removal of TPU CR Motor Belt/TPU CR Motor Remove the OPTION I/F Connector Cable (2 pcs) from the TPU Main Board. (Refer Move the TPU Carriage Unit to the center.
  • Page 56 Expression 10000XL Revision A Slide the TPU CR Motor Unit in a direction of the arrow, then make the TPU CR Motor Belt bow and remove it. When reinstalling the CR Motor screws, install them in the following order. Put the CR Motor Belt on the Pinion Gear.
  • Page 57: Removal Of Tpu Carriage Unit

    Expression 10000XL Revision A 4.2.12.6 Removal of TPU Carriage Unit Remove the one screw (CBP, M3x6) that is securing the Timing Belt Retainer, and remove the Timing Belt Retainer. Move the TPU Carriage Unit to the center. (Refer to 4.2.12.3 Removal of TPU Main Board Step 1 to Step 2.)
  • Page 58 Expression 10000XL Revision A Remove the TPU CR Belt from the Carriage Guide, then lift the TPU Carriage Unit to Remove the seven Ribs of the Cable Fixing Film and remove the Cable Fixing Film. remove it. Remove the Carriage FFC from the TPU Inverter Board, and release the Carriage FFC from the two Guides and remove it.
  • Page 59: Removal Of Tpu Inverter Board/Lamp

    Expression 10000XL Revision A 4.2.12.7 Removal of TPU Inverter Board/Lamp When reinstalling the Carriage Guides, be sure to match the holes Remove the TPU Carriage Cover.(Refer to 4.2.12.6 Removal of TPU Carriage Unit and dowels. Step 2 Remove the Carriage FFC from the TPU Inverter Board.
  • Page 60: Removal Of Tpu Cr Belt

    Expression 10000XL Revision A Lift the TPU Inverter Board and remove the Lamp Connector Cables at the both sides, 4.2.12.8 Removal of TPU CR Belt then remove the TPU Inverter Board. Remove the TPU CR Motor Belt. (Refer to 4.2.12.5 Removal of TPU CR Motor...
  • Page 61: Removal Of Hinges

    Expression 10000XL Revision A Remove the one screw (CC SCREW, M4x6) that is securing the Pulley Fixing Plate, 4.2.12.9 Removal of Hinges and remove the Pulley Fixing Plate and the Pulley. Remove the TPU Main Board. (Refer to 4.2.12.3 Removal of TPU Main Board) Remove the TPU CR Belt.
  • Page 62 Expression 10000XL Revision A Remove the seven screws (CBP, M4x10:4 pcs, CC SCREW, M4x6:3 pcs) that are Remove the one screw (CC SCREW, M4x5) that is securing the Fixing Plate B, and securing the Fixing Plate A, and remove the Fixing Plate A.
  • Page 63 Expression 10000XL Revision A 11. Remove the two screws (CBP M4 x 10) that are securing each of the Hinges, and remove both Hinges. Hinges M4x10 Positioning Holes and Positioning Holes and Dowels (50±10Ncm) Dowels Figure 4-63. Removal of Hinges...
  • Page 64: Chapter 5 Adjustment

    C H A P T E R ADJUSTMENT...
  • Page 65: Overview

    Expression 10000XL Revision A 5.1 Overview 5.1.2 Update Procedure This chapter explains the method of Firm Ware update that is required for the scanner. 5.1.2.1 Supported OS 5.1.1 Required Files Windows2000 and Windows98 only. Files that are required to update the F/W are as follows.
  • Page 66: Instruction For F/W Updater

    Click the Download button. The status bar will be displayed to indicate the progress of has been installed. the update. In the Control Panel, open Scanner and Camera property of Expression 10000XL. A dialog box will open to show checksum as Ox1A73. Disable device events by checking the check box.
  • Page 67: Chapter 6 Maintenance

    C H A P T E R MAINTENANCE...
  • Page 68: Overview

    Expression 10000XL Revision A 6.1 Overview Document Glass Clean it with a clean, dry cloth. When the Document Glass is especially dirty or has foreign matter on its surface, wipe it with a cloth moistened with a small This chapter explains the maintenance work.
  • Page 69: Lubrication

    Expression 10000XL Revision A 6.1.2 Lubrication <Lubrication point> Lubrication is required when any part of the Carriage Unit of the scanner has been Glass surface replaced or the Carriage moves with noticeably large operation noise. The specified Dampen cotton grease is indicated in...
  • Page 70: Chapter 7 Appendix

    C H A P T E R APPENDIX...
  • Page 71: Connector Connection

    Expression 10000XL Revision A 7.1 Connector Connection Number of Board Connector Description Pins The following table indicates the connector signal wiring on each electrical circuit CCD Board Main Board board of this scanner. Inverter Board HP Sensor 7.1.1 Connector Layout...
  • Page 72 Expression 10000XL Revision A Main Unit HP Sensor Open/Close Sensor AC Input IEEE1394 USB2.0 CN12 CN11 Main Board Power Supply Board Main Board CN13 OPTIONAL I/F CR Motor Sub Board HP Sensor Power HP Sensor Lamp Lamp Switch Panel Board...
  • Page 73: Circuit Diagrams

    Expression 10000XL Revision A 7.2 Circuit Diagrams The control electrical circuit diagrams of this product are shown on the following pages. Main Board Sub Board Power Supply Board Inverter Board CCD Sensor Board Panel Board TPU Main Board APPENDIX Circuit Diagrams...
  • Page 74 Main Board (1)
  • Page 75 Main Board (2)
  • Page 76 Main Board (3)
  • Page 77 SUB Board...
  • Page 78 Power Supply Board...
  • Page 79 Inverter Board...
  • Page 80 CCD Sensor Board...
  • Page 81 Panel Board...
  • Page 82 TPU Main Board...
  • Page 83: Exploded Diagrams

    Expression 10000XL Revision A 7.3 Exploded Diagrams The Exploded Diagrams are shown on the following pages. APPENDIX Exploded Diagrams...
  • Page 84 ES-10000G / Expression 10000XL No.1 Rev.01 B168-CASE-0011...
  • Page 85 ES-10000G / Expression 10000XL No.2 Rev.01 B168-ELEC-0011...
  • Page 86 ES-10000G / Expression 10000XL No.3 Rev.01 B168-MECH-0011...
  • Page 87 ES-10000G / Expression 10000XL No.4 Rev.01 B168-MECH-0021...
  • Page 88 ES-10000G / Expression 10000XL No.5 Rev.02 B168-MECH-0032...
  • Page 89: Parts List

    Expression 10000XL Revision A 7.4 Parts List Table 7-1. Main Parts List Ref No. Part Name Table 7-1. Main Parts List SCR-DMPR-CR BKT-MOT Ref No. Part Name HLDR-CDS NON FIG APPLICATION CD-ROM,J TLP1241(C5) NON FIG CD-ROM SOFTWARE LVR-CDS NON FIG...

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