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TECHNICAL SUPPORT MANUAL
Split System Air Conditioner
DANGER, WARNING, CAUTION, and
NOTE
The
signal
words
CAUTION, and NOTE are used to identify levels of
hazard seriousness. The signal word DANGER is
only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION,
and NOTE will be used on product labels and
throughout this manual and other manuals that may
apply to the product.
DANGER -- Immediate hazards which will result in
severe personal injury or death.
WARNING -- Hazards or unsafe practices which
could result in severe personal injury or death.
CAUTION -- Hazards or unsafe practices which
may result in minor personal injury or product or
property damage.
NOTE -- Used to highlight suggestions which will
result in enhanced installation, reliability, or opera-
tion.
TABLE OF CONTENTS
Model Number Identification
R--410A Quick Reference Guide
Wiring Diagrams
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charging Chart
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tech Labels (Expanded Data)
Condenser Only Data
. . . . . . . . . . . . . . . . . . . . . .
CXA6 HXA6 TXA6 Parts List
Exploded Drawings
. . . . . . . . . . . . . . . . . . . . . . . .
Cooling Multiplying Factors
MODELS
CXA618GKA100 HXA618GKA100 TXA618GKA100
CXA624GKA100 HXA624GKA100 TXA624GKA100
CXA630GKA100 HXA630GKA100 TXA630GKA100
CXA636GKA100 HXA636GKA100 TXA636GKA100
CXA642GKA100 HXA642GKA100 TXA642GKA100
CXA648GKA100 HXA648GKA100 TXA648GKA100
CXA649GKA100 HXA649GKA100 TXA649GKA100
CXA660GKA100 HXA660GKA100 TXA660GKA100
CXA661GKA100 HXA661GKA100 TXA661GKA100
(C,H,T)XA6
Safety Labeling and Signal Words
DANGER,
WARNING,
. . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .
4--5
. . . . . . . . . . . . . . . .
7 -- 11
12 -- 13
. . . . . . . . . . . . . . . .
14 -- 19
20 -- 22
. . . . . . . . . . . . . . . . .
23 -- 85
Signal Words in Manuals
The signal word WARNING is used throughout this
manual in the following manner:
WARNING
!
The signal word CAUTION is used throughout this
manual in the following manner:
CAUTION
!
Signal Words on Product Labeling
Signal words are used in combination with colors
and/or pictures on product labels.
WARNING
!
2
DEATH, PERSONAL INJURY, AND/OR PROPERTY
3
DAMAGE HAZARD
Failure to carefully read and follow this warning
6
could result in equipment malfunction, property
damage, personal injury and/or death.
Installation or repairs made by unqualified per-
sons could result in equipment malfunction, prop-
erty damage, personal injury and/or death.
The information contained in this manual is inten-
ded for use by a qualified service technician famili-
ar with safety procedures and equipped with the
proper tools and test instruments.
Installation must conform with local building
codes and with the National Electrical Code
NFPA70 current edition or Canadian Electrical
Code Part 1 CSA C.22.1.
WARNING
421 04 6300 01
May 2012

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Summary of Contents for ICP CXA618GKA100

  • Page 1 MODELS proper tools and test instruments. Installation must conform with local building CXA618GKA100 HXA618GKA100 TXA618GKA100 codes and with the National Electrical Code CXA624GKA100 HXA624GKA100 TXA624GKA100 NFPA70 current edition or Canadian Electrical CXA630GKA100 HXA630GKA100 TXA630GKA100 Code Part 1 CSA C.22.1.
  • Page 2 TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)XA6 OUTDOOR UNIT MODEL NUMBER IDENTIFICATION GUIDE (single phase) Digit Position: 5, 6 Example Part Number: Product Family 4 = R--410A REFRIGERANT A = Air Conditioner H = Heat Pump TYPE 3 = 13 SEER 4 = 14 SEER 5 = 15 SEER 6 = 16 SEER...
  • Page 3 TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)XA6 R- -410A QUICK REFERENCE GUIDE • R--410A refrigerant operates at 50% -- 70% higher pressures than R--22. Be sure that servicing equipment and replacement components are designed to operate with R--410A. • R--410A refrigerant cylinders are rose colored. •...
  • Page 4 TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)XA6 Model Sizes: 18, 24, 30, 36, 42, 48, 49, 60, 61 (NOTE #8) PL1 (NOTE #15) *CHS (NOTE #9) COMP RED or BLK CONT 208/230 1∅ POWER SUPPLY EQUIP GND (NOTE #14) YEL/ BLU PL2 (NOTE #15) BRN/YEL...
  • Page 5 TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)XA6 Model Sizes: 18, 24, 30, 36, 42, 48, 49, 60, 61 *CHS COMP CONT EQUIP CONT CONT (NOTE #14) *HPS *LPS *DTS *LLS INDOOR THERMOSTAT EXTERNAL POWER SUPPLY 24 V LEGEND COMPRESSOR FACTORY POWER WIRING COMP *DTS...
  • Page 6 TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)XA6 R- - 410A CHARGING CHART Rating Plate (required) Subcooling Temperature ° F (° C) ° F (° C) ° F (° C) ° F (° C) ° F (° C) (° C) (°...
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  • Page 11 TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)XA6 421 04 6300 01...
  • Page 12 TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)XA6 Data for Condenser Only (Cooling) Condenser Entering Air Temperature ° F Saturated Suction Temperature ° F (C,H,T)SA618 15.70 14.90 14.10 13.20 12.30 11.30 10.30 9.20 65.20 74.80 84.40 94.00 103.60 113.10 122.60 132.00 0.75 0.87...
  • Page 13 TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)XA6 Data for Condenser Only (Cooling) Condenser Entering Air Temperature ° F Saturated Suction Saturated Suction Temperature ° F Temperature ° F 34.50 32.80 31.00 29.20 27.30 25.30 23.20 21.00 70.70 79.90 89.10 98.30 107.60 116.80...
  • Page 14 TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)XA6 CXA6 PARTS LIST DESCRIPTION PART NO. COMPRESSOR ZP16K5EPFV130 COMPRESSOR ZP20K5EPFV130 COMPRESSOR ZP24K5EPFV130 COMPRESSOR ZP29K5EPFV130 COMPRESSOR ZP34K5EPFV130 COMPRESSOR ZP38K5EPFV130 COMPRESSOR ZP42K5EPFV130 COMPRESSOR ZP44K5EPFV130 COMPRESSOR ZP49K5EPFV130 1183631 MTR CND 1/230 1/12 820 MTR CND 1/230 1/10 1100 1177913 MTR CND 1/230 1/12 820 1179379...
  • Page 15 TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)XA6 CXA6 PARTS LIST DESCRIPTION PART NO. TOP COVER ASY 1183317 NUT HEX 8--32 KNURL MTR MTG 1172217 1178628 GRILLE INLET GRILLE INLET 1178724 GRILLE INLET 1178629 GRILLE INLET 1178579 GRILLE INLET 1178698 GRILLE INLET 1178631 1178726...
  • Page 16 TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)XA6 HXA6 PARTS LIST DESCRIPTION PART NO. COMPRESSOR ZP16K5EPFV130 COMPRESSOR ZP20K5EPFV130 COMPRESSOR ZP24K5EPFV130 COMPRESSOR ZP29K5EPFV130 COMPRESSOR ZP34K5EPFV130 COMPRESSOR ZP38K5EPFV130 COMPRESSOR ZP42K5EPFV130 COMPRESSOR ZP44K5EPFV130 COMPRESSOR ZP49K5EPFV130 1183631 MTR CND 1/230 1/12 820 MTR CND 1/230 1/10 1100 1177913 MTR CND 1/230 1/12 820 1179379...
  • Page 17 TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)XA6 HXA6 PARTS LIST DESCRIPTION PART NO. TOP COVER ASY 1177914 TOP COVER ASY 1178327 1172217 NUT HEX 8--32 KNURL MTR MTG GRILLE INLET 1177419 GRILLE INLET 1176706 GRILLE INLET 1177492 GRILLE INLET 1177491 GRILLE INLET 1178807...
  • Page 18 TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)XA6 TXA6 PARTS LIST DESCRIPTION PART NO. COMPRESSOR ZP16K5EPFV130 COMPRESSOR ZP20K5EPFV130 COMPRESSOR ZP24K5EPFV130 COMPRESSOR ZP29K5EPFV130 COMPRESSOR ZP34K5EPFV130 COMPRESSOR ZP38K5EPFV130 COMPRESSOR ZP42K5EPFV130 COMPRESSOR ZP44K5EPFV130 COMPRESSOR ZP49K5EPFV130 1183631 MTR CND 1/230 1/12 820 MTR CND 1/230 1/10 1100 1177913 MTR CND 1/230 1/12 820 1179379...
  • Page 19 TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)XA6 TXA6 PARTS LIST DESCRIPTION PART NO. TOP COVER ASY 1183317 NUT HEX 8--32 KNURL MTR MTG 1172217 1177422 GRILLE INLET GRILLE INLET 1176722 GRILLE INLET 1177573 GRILLE INLET 1177575 GRILLE INLET 1178809 GRILLE INLET 1177970 1178058...
  • Page 20 TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)XA6 NOTE: This illustration is for reference only. Your unit may differ in appearance or may not include all components shown. Please refer to Parts List for exact parts listing. FAN, GUARD RACEWAY MOTOR, FAN TOP, COVER ASSY COIL, POST ASSY.
  • Page 21 TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)XA6 NOTE: This illustration is for reference only. Your unit may differ in appearance or may not include all components shown. Condenser, Coil Assembly Please refer to Parts List for exact parts listing. Blanket ,Sound ( When Used ) Compressor...
  • Page 22 TECHNICAL SUPPORT MANUAL Split System Air Conditioner: (C,H,T)XA6 NOTE: This illustration is for reference only. Your unit may differ in appearance or may not include all components shown. Please refer to Parts List for exact parts listing. Module Comfort Alert Box, Control CTL, 2 SPD Fan Capacitor...
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