ICP PGF Series Installation Instructions Manual
Pgf, pgc, pgs, gpfm, gpcm, gpsm series 1-1/2 to 5 ton combination units gas heat / electric cool
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- Installation instructions manual (19 pages) ,
- Installation instructions manual (19 pages)
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Table of Contents
- 1 Safe Installation
- 2 Downflow Conversion
- 3 Gas Supply and Piping
- 4 Electrical Wiring
- 5 Circulating Air Blower
- 6 Heating Start-Up
- 7 Speed Taps
- 8 Continuous Fan Operation
- 9 Operation
- 10 Maintenance
- 11 Vent Assembly
- 12 Cooling Season Checks (Monthly)
- 13 Annual Maintenance
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Instruction and Installation Manual
Installation Instructions
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PGF, PGC, PGS, GPFM, GPCM, GPSM
11/2to 5 TON
COMBINATION
UNITS
GAS HEAT / ELECTRIC COOL
Models
PGF018K040F
PGF024K040F
PGF024K060F
PGF030K060F
PGF030K080F
PGF036K060F
PGF036K080F
PGF036K100F
PGF042K080F
PGF042K100F
PGF048K080F
PGF048K120F
PGF060K100F
PGF060K140E
PGC018K040F
PGC024K040F
PGC024K060F
PGC030K060F
PGC030K080F
PGC036K060F
PGC036K080F
PGC036K100F
PGC042K080F
PGC042K100F
PGC048K080F
PGC048K120F
PGC060K100F
PGC060K140F
PGS024K060F
PGS030K080F
PGS036K080F
PGS036K100F
PGS042K080F
PGS042K100F
PGS048K120F
PGS060K140E
GPFM18K040F
GPFM24K040F
GPFM24K060F
GPFM30K060F
GPFM30K080F
GPFM36K060F
GPFM36K080F
GPFM36K100F
GPFM42K080F
GPFM42K100F
GPFM48K080F
GPFM48K120F
GPFM60K100F
GPFM60K140E
GPCM18K040F
GPCM24K040F
GPCM24K060F
GPCM30K060F
GPCM30K080F
GPCM36K060F
GPCM36K080F
GPCM36K100F
GPCM42K080F
GPCM42K100F
GPCM48K080F
GPCM48K120F
GPCM60K100F
GPCM60K140F
GPSM24K060F
GPSM30K080F
GPSM36K080F
GPSM36K100F
GPSM42K080F
GPSM42K100F
GPSM48K120F
GPSM60K140E
462 01 1006 00
4-18-05
Printed in U.S.A.
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Table of Contents
Related Manuals for ICP PGF Series
Summary of Contents for ICP PGF Series
- Page 1 Installation Instructions PGF, PGC, PGS, GPFM, GPCM, GPSM 11/2to 5 TON COMBINATION UNITS GAS HEAT / ELECTRIC COOL Models GPFM18K040F PGF018K040F GPFM24K040F PGF024K040F GPFM24K060F PGF024K060F GPFM30K060F PGF030K060F GPFM30K080F PGF030K080F GPFM36K060F PGF036K060F GPFM36K080F PGF036K080F GPFM36K100F PGF036K100F GPFM42K080F PGF042K080F GPFM42K100F PGF042K100F GPFM48K080F PGF048K080F GPFM48K120F PGF048K120F...
- Page 2 [IJ_lli I]I LV4:1 l [.,-'][I]l [.,-_ 1-1/2 TO 3-1/2 [ 4 TO 5 TON I/lliI "A" BASE PAN - CHASSIS ALL DIMENSIONS IN INCHES L_-k Connections Detail © BASE RAIL BASE RAIL ONNECTtON <F-1-3/4" VOLTAGE _ ELECTRICAL POWER 46 - 1/8"* CONDUIT Condensate Drain 12-1/4...
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Page 3: Safe Installation
3. SAFE INSTALLATION REQUIREMENTS NOTE: Units with available filter racks ( 3-1/2 to 5 ton), need a 26" minimum clearance at side of unit for removal of filters. See chart below if unit is going to be placed near combustible construction or materials. FIRE, EXPLOSION, ELECTRICAL... -
Page 4: Downflow Conversion
Ground Level Installation 2. Install the removed plates on the horizontal return and supply air openings. Ground level platform requirements: 3, Install roof curb on the building. Be sure to follow all di- - The unit MUST be situated to provide safe access for rections included with curb and all applicable building servicing. -
Page 5: Gas Supply And Piping
5. PRE-EXISTING COMMON VENT CHECK Gas Pipe Size, Length and Btu/hr Capacity FIGURE 5 for Schedule 40 Iron Pipe (English) If the installation of the combination unit involves removing NATURALGAS an existing furnace from a common vent with other appliances, the existing venting system will probably be too kW** Pipe Length (Includes... - Page 6 the gas supply connection to the furnace if none is sup- NOTE: For elevations above 2000 feet (610 meters), the plied with the gas valve of unit. Btu input rating MUST be reduced by 4% for each 1000 feet (305 meters) above sea level, unless the gas supplier's 8.
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Page 7: Electrical Wiring
For access, remove burner access panel. FIGURE 7 I Manifold/Orifice Measurement FIGURE 1 for access panel location. Wiring MUST be protected from possible mechanical damage. Measure 13/16" from face of orifice Line Voltage Wiring to back edge of manifold pipe. Connections for line voltage are made in the unit control box area. - Page 8 CHECK BEFORE STARTING Combustion Blower Pipe Installation Remove the combustion blower pipe from the right corner of 1. Check that the blower motor speed terminal block is burner compartment and position the end of the pipe with running the correct heating and cooling speeds. the screw hole over the opening of the combustion blower.
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Page 9: Circulating Air Blower
HEATING START-UP PROCEDURE FIGURE 10 Gas Pressures 1. Adjust thermostat setting above room temperature and set thermostat selector to HEAT. The combustion air Natural Gas LP Gas blower should come ON. 2. The ignitor should begin to glow and pilot flame should Minimum 4.5"W.C. -
Page 10: Speed Taps
Pilot and main burners and combustion air blower to the insulated male terminal on the black cooling lead. should go OFF Then place the insulated black female quick connect to the required speed tap. The circulating air blower should continue to run for 60, 100,140 or 180 seconds. -
Page 11: Operation
FIGURE 13 Blower Motor Speed Taps (3-Speed and 4-Speed Motors) YELLO_L SPEED DATA IN UNITS TECHNICAL INFORMATION LABEL I BE SURE TO CHECK BLOWER MOTOR I ON THE UNIT 10. OPERATION Once the thermostat is satisfied, the fan control will operate the blower for 30 additional seconds. -
Page 12: Vent Assembly
VENT ASSEMBLY should glow orange (after about five minutes of operation). Main burner flame should be inspected monthly. FIGURE 14 Normal Flame BURN HAZARD. Failure to follow this warning could result in property damage or personal injury. Flue cover may be hot! Allow adequate time for flue cover to Flame should be cool stable and solid... - Page 13 Circulating Air Blower 1. Disconnect electrical power to unit. 2. Turn OFF gas at manual shut off valve. Visually inspect the blower wheel for accumulations of dirt or lint. Clean the compartment and the blower wheel. If 3. Remove burner access panel. accumulation is excessive on blower wheel, or does not 4.
- Page 14 FIGURE 16 Access to Burners Flame Shield I Ro!!out Switch I Manifold Pilot Assy, (Hidden) I I Gas Valve Pressure Switch I Fan Timer Board Collector Box I Ground Lug I 80-31-31 I Pilot Assembly...
- Page 15 R GGING NSTRUCT rs,_uRE Toro._owT_SE ,.STROCT,O_S WA_L[/0 c_ RESo_I ._PROPERTY' D_G_-. - ALL PANELS MUST IN PLACE WHEN RIGGING LIFTING. - HOOK RIGGING SHACKLES THROUGH HOLES IN BASE RAIL, SHOWN IN DETAIL-A. - USE SPREADER BARS, WHEN RIGGING, PREVENT UNIT DAMAGE.