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Summary of Contents for Mauser MA 2545
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Page 1: Instruction Manual
MA 2545 BASIC PLUS MA 2546 BASIC PLUS INSTRUCTION MANUAL 4153-1-2545-2-2 Taicang 2012-02 © Tribonia Intl. - Page 2 This Instruction Manual is valid for all models and subclasses listed in the chapter " Specifications”. 215400 Taicang, Jiangsu...
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Page 3: Table Of Contents
Adjusting the stitch length (on the MA 2545 / 2546 BA SIC and CLASSIC) ......Adjusting the stitch length (on the MA 2545 / 2546 PLU S) ..........Reverse feed lever ....................... 22 Adjusting the top feed stroke (on the MA 2545 / 2546 BA SIC and CLASSIC) .... - Page 4 Index Contents .................. Page Adjusting the top feed stroke (on the MA 2545 / 2546 PLUS ) ........... 23 Switchable needle thread tension (only on the MA 2545 / 2546 BA SIC) ......Bobbin thread control by stitch-counting ................
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Page 5: Safety
Safety Safety Directives This machine is constructed in accordance with the European regulations contained in the conformity and manufacturer’s declarations . In addition to this Instruction Manual, also observe all generally accepted, statutory and other regulations and legal requirements and all valid environmental protection regulations! The regionally valid regulations of the social insurance society for occupational accidents or other supervisory organizations are to be strictly adhered to ! General notes on safety... -
Page 6: Safety Symbols
It is the obligation of the user to ensure that none of the safet y mechanisms are removed or deactivated. It is the obligation of the user to ensure that onl y authorized persons operate and work on the machine. Further information can be obtained from your Mauser Spezial agent. -
Page 7: Operating And Specialist Personnel
Safety Operating and specialist personnel Operating personnel .05.01 Operating personnel are persons responsible for the equipping, operating and cleaning of the machine as well as for taking care of problems arising in the sewing area . The operating personnel is required to observe the following points and must : always observe the Notes on Safety in the Instruction Manual! never use any working methods which could adversely affect the safety of the machine! not wear loose-fitting clothing or jewelery such as chains or rings! -
Page 8: Danger Warnings
Safety Danger warnings A working area of 1 m must be kept free both in front of and behind the machi - ne, so that easy access is possible at all times . Never put your hands or fingers in the sewing area during sewing ! Danger of injury by the needle! While setting or adjusting the machine do not leave any objects on the table nor in the needle plate area! Objects may be trapped or flung out of the machine ! -
Page 9: Proper Use
Proper use Proper use The MA 2545 BASIC, CLASSIC and PLUS are special high-speed, single needle lock- stitch sewing machines with unison feed and a large, respectively extra large hook . The MA 2546 BASIC, CLASSIC and PLUS are special high-speed, two needle lockstitch sewing machines with unison feed and a large, respectively extra large hook. -
Page 10: Specifi Cations
Specifications Specifi cations MA 2545 / 2546 (BASIC, CLASSIC and PLUS) Stitch type: ......................301 (lockstitch) Needle system: ......................134-35 Version CN; CN9; CN12: ..........for processing medium-heavy materials Version DN; DN12: ..............for processing heavy materials Needle size in 1/100 mm: Version CN9: ...................... -
Page 11: Maximum Speed
Specifications Maximum speed 1 - 2 mm up to 9 mm 3800 3400 3000 2700 2,5 - 4 mm up to 9 mm 3200 2800 2800 2700 4,5 - 5 mm up to 9 mm 2600 2200 2400 2200 5,5 - 7 mm up to 9 mm 2000 1800... -
Page 12: Machine Equipment And Options
Specifications Machine equipment and options MA 2545 / 2546 Vetical hook, large Vetical hook, extra large Thread trimmer (-900/81), < 13 mm rest thread Thread trimmer (-900/82), < 5 mm rest thread Thread puller (-909/12), controlle d Presser foot lift, manual via knee leve r Presser foot lift (-910/04), electropneumati c Manual backtacking with mech. -
Page 13: Disposal Of Machine
Disposal of Machine Disposal of Machine Proper disposal of the machine is the responsibility of the customer . The materials used for the machine are steel, aluminium, brass and various plastic materials. The electrical equipment comprises plastic materials and copper. The machine is to be disposed of according to the locally valid pollution control regulations;... -
Page 14: Transportation, Packing And Storage
Transportation, packing and storage Transportation, packing and storage Transportation to customer‘s premises The machines are delivered completely packed . Transportation inside the customer‘s premises The manufacturer cannot be made liable for trans portation inside the customer‘s premises nor to other operating locations. It must be ensured that the machines are onl y transported in an upright position. -
Page 15: Explanation Of Symbols
Explanation of symbols Explanation of symbols In this instruction manual, work to be carried out or important information is accentuated by symbols. These symbols have the following meanings: Note, information Cleaning, care Lubrication Maintenance, repairs, adjustment, service work (only to be carried out by technical staff) -
Page 16: Controls
The power supply to the machine is swit- ched on or off by turning switch 1. Sewing lamp switch (only on the MA 2545 / 2546 CLASSIC ans PLUS ) Switch the sewing lamp, which is inte- grated in the machine head, on or off b y operating switch 1. -
Page 17: Pedal
Controls Pedal With the on/off switch on = Machine stop +1 = Sew - 1 = Raise presserfoot - 2 = Trim thread (on machines with thread trimmer) Fig. 7 - 03... -
Page 18: Keyboard On Machine Head (Only On The Ma 2545 / 2546 Classic Ans Plus)
Controls Keyboard on machine head (only on the MA 2545 / 2546 CLASSIC ans PLUS ) Only on the Version PLUS Fig. 7 - 04 The machine has a keyboard with 8 keys to activate different functions. In the keys 2 – 7 there are yellow LEDs. These shine when the respective function has been allocated to key 1. - Page 19 Controls Key 3: Needle position change Under Parameter 695 other functions can be assigned to this key: Set value 0 = Off 1 = needle raised without trimming dle position change (standard) 3 = single stitch 4 = single stitch in reverse 5 = moving forwards to needle position step by ste p 6 = programmable tack on / off Key 4:...
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Page 20: Knee Switch (Option)
Fig. 7 - 05 Knee lever (only on the MA 2545 / 2546 BASIC) By pressing the knee lever 1 in the direction of the arrow, the presser foot is raised. -
Page 21: Presser Foot Fixing Key
To release the presser foot, raise it briefl y with the pedal. Fig. 7 - 06 Adjusting the stitch length (on the MA 2545 / 2546 BASIC and CLASSIC) Adjustment wheel 1 is used to pre-select the stitch length Fig. 7 - 07... -
Page 22: Adjusting The Stitch Length (On The Ma 2545 / 2546 Plu S)
Controls Adjusting the stitch length (on the MA 2545 / 2546 PLUS) Two different stitch lengths can be pre - selected on the thumbs wheels 1 and 2. The adjustment can be made by turning the thumb wheels. The larger stitch length is set on thumb wheel 1, and the smaller stitch length on thumb wheel 2. -
Page 23: Adjusting The Top Feed Stroke (On The Ma 2545 / 2546 Ba Sic And Classic)
Controls Adjusting the top feed stroke (on the MA 2545 / 2546 BASIC and CLASSIC ) The top feed stroke can be ad justed by turning knob 1. Fig. 7 - 11 Adjusting the top feed stroke (on the MA 2545 / 2546 PLUS ) -
Page 24: Switchable Needle Thread Tension (Only On The Ma 2545 / 2546 Ba Sic)
Controls Switchable needle thread tension (only on the MA 2545 / 2546 BASIC ) The needle thread tension can be increa- sed by turning lever 1 to the right. -
Page 25: Bobbin Thread Control By Stitch-Counting
Controls Bobbin thread control by stitch-counting When the pre-set number for stitches have been sewn, the machine stops and the signal "Bobbin" appears on the display. After the pedal has been released and the forwards sewing function has been operated twice, the seam can be completed. -
Page 26: Preparation
Danger of injury due to unintentional starting of the machine ! Only use needles from the system intended for the machine, see Chapter 3 Specifi cations. MA 2545 MA 2546 Set needle bar at top position and Set needle bar at top position and loosen loosen screw 1. -
Page 27: Winding The Bobbin Thread, Regulating The Winder Tension
Setting up Winding the bobbin thread, regulating the winder tension Fig. 8 -02 Draw the thread from the reel stand through guide hole 1 into the bobbin winder tension unit 2 and then behind the thread clamp 3. Cut off the thread in thread clam p 3. The thread is retained. Place empty bobbin 4 on the bobbin winder spindle . -
Page 28: Bobbin-Changing/Threading, And Regulating The Bobbin Thread Tension
Setting up Bobbin-changing/threading, and regulating the bobbin thread tension Switch off the machine! Danger of injury due to uninten- tional starting of the machine ! Set take-up lever at its top position. Open bed slide, lift latch 1 and take out the bobbin. -
Page 29: Threading Needle Thread And Regulating Its Tension On The 2545
Setting up Threading needle thread and regulating its tension on the 2545 Fig. 8 - 04 Switch off the machine! Danger of injury due to unintentional starting o f the machine! Thread the needle thread as shown in Fig. 8 - 04. Regulate the needle-thread tension by turning milled screw 1 or 2. -
Page 30: Threading Needle Thread And Regulating Its Tension On The 2546
Setting up Threading needle thread and regulating its tension on the 2546 Switch off the machine! Danger of injury due to unintentional starting o f the machine! Thread the needle thread as shown in Fig. 8 - 05. Regulate the needle-thread tension by turning milled screw 1 or 2. -
Page 31: Care And Maintenance
Care and maintenance Servicing and maintenance intervals Clean the hook compartment ....... Daily, several times if in continuous use Check the oil level ............Daily, before starting the machine Check/adjust the air pressure ......... Daily, before starting the machin e Clean the filter of the air filter /lubricator ............ -
Page 32: Lubricating
Oil level indicator 2 must not exceed the "MAX" marking. Only use oil with a medium viscosity of 22.0 mm²/s at 40° C and a density of 0.865 g/cm³ at 15°C! W e recommend Mauser Spezial sewing-machine oil, part No. 280-1-120 144. -
Page 33: Checking/Regulating The Air Pressure
Care and maintenance Checking/regulating the air pressure Check the air pressure on gauge 1 every time before operation. Gauge 1 must show a pressure of 6 bar. Regulate this pressure if required. To do so, pull knob 2 up and turn it accor- dingly. -
Page 34: Wearing Parts
Wearing parts Wearing parts This is a list of the most important wearing parts. A detailed parts list for the complete machine is included with the accessories. MA 2545 11-130 173-15 11-130 173-15 91-500 118-01 11-225 223-25 (2x) 11-108 093-25... - Page 35 Wearing parts 91-501 017-91 (-900/81) ø 26 91-501 030-91 (-900/81) 91-501 028-15 91-501 026-05 91-500 590-05 91-501 029-15 91-501 037-05 (-900/81) 91-501 020-15 (3x) 91-501 031-05 11-250 078-15 91-501 034-05 11-130 092-25 (2x) 11-330 280-15 (2x) 91-501 033-05 11-130 092-25 91-501 015-91 ( -900/81) ø...
- Page 36 Machine Developed Directive Directive IN GERMANY Number Number 1674 1674 Mauser Spezial German Headquarter German H Pfaff Industrial (Taicang) Co., Ltd. Int’l Tele:+ 86 512 53283297 Tribonia Intl. GmbH A20 Foreign Industrial Park Taunusstraße 5 Hot Line:(0512) 5328 3224 No. 105 East Shanghai Road 65183 Wiesbaden www.mauser-spezial.com...
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