Related Manuals for Baja DB30
Summary of Contents for Baja DB30
- Page 1 Set Up Instructions DB30 Removal from crate . Remove carton top . Remove set up instructions, owners manual and parts. 2. Locate white moisture absorbing packet and discard. Note: This packet is for shipping purposes only. Rev. A...
- Page 2 Hardware and Parts Front fork assembly Hardware 0mm Front 2 Beveled Yellow Front Reflector Fork Lock Nut Washers 0mm X 65mm Front Fork Bolt 2 large Washers Front Fender and Hardware 8mm X 25mm 2 Rubber Grommets lock Nuts Bolts Red Rear Reflector Front Fender Front Tire and Hardware...
- Page 3 Steering Fork assembly Fork Assembly . Install fork assembly. Make sure throttle cable, brake cable, and on/off switch wire are routed correctly through front fork assembly. (See photo for correct wire and cable placement) Brake Cable 2. Attach fork assembly by inserting fork bolt down through - large washer, 2- Top fork bracket, 3- Beveled washer facing down, 4- Down tube, 5- Beveled washer facing up,...
- Page 4 SECURING THROTTLE CABLE, BRAKE CABLE AND WIRING Use 3 plastic cable ties provided to secure brake cable and engine ON/OFF switch wire to mini bike frame (See photo for correct ON/OFF placement of cable ties) Make sure there switch wire are no kinks and that brake cable and wiring have free movement when handle bars are Brake cable...
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Page 5: Front Fender Assembly
Front Fender Assembly 8mm X 25mm bolt Rubber Grommets Fender Orientation. . Install front fender. Make sure large Larger part toward portion of fender is over wheel. Install front over wheel. with rubber grommet between frame and fender. Tighten with 8mm Nuts and 8mm X 25mm bolts provided. -
Page 6: Front Wheel Assembly
Front Wheel Assembly Axle . Starting with left side (left side is defined as left side of mini bike while sitting in riding Small wheel spacer left side. position), slide axle through - fork, 2- small Washer wheel spacer , 3- wheel. 4- large wheel spacer, 5- fork, 6-washer. - Page 7 Front and Rear Reflectors Red Rear Reflector . There are three red reflectors. These reflectors need to be attached to the rear of the minibike, one on each side and one on the rear. Screw each reflector onto the welded bracket clockwise (CW). Yellow Front Reflector 2.
- Page 8 Gas and Oil . Drain packing oil and fill with correct amount and type of oil as specified in owners manual Oil Fill Plug Oil Drain plug 2. Fill gas tank as specified in owners manual. WARNING! This Mini Bike may be shipped with packing oil in engine.