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Motorcycle
XR250R
Service manual
Table Of Contents - Honda XR250R Service Manual
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:
Owner's manual
(88 pages)
,
Owner's manual
(113 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
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Table of Contents
How To Use This Manual
2
Contents
2
Symbols
3
General Information
4
General Safety
4
Service Rules
5
Model Identification
6
Specifications
7
General
7
Lubrication Item
9
Fuel System Item
9
Cylinder Head/Valves Item
10
Piston/Cylinder Item
11
Clutch/Kickstarter/Gearshift Linkage Item
12
Crankshaft/Transmission Item
13
Front Wheel/Suspension/Steering Item
14
Rear Wheel/Suspension Item
14
Brake System Item
15
Electrical System Item
16
Torque Values
17
Standard
17
Engine
17
Frame
18
Tools
20
Lubrication & Seal Points
22
Frame (Cont'd)
23
Cable & Harness Routing
24
After '97/California Type
26
Emission Control System (After '97/California Type)
27
Source Of Emissions
27
Exhaust/Crankcase Emission Control System (California Type Only)
27
Vehicle Emission Control Information Label (After '97/California Type Only)
28
Frame/Body Panels/Exhaust System
29
Service Information
29
Front Fender
30
Side Cover
30
Seat
30
Rear Fender
31
Removal/Installation
31
Unger Guard
31
Exhaust Pipe/Muffler
31
Installation
33
Maintenance
34
Maintenance Schedule
36
After '97
37
Competition Maintenance Schedule
38
Fuel Tank
39
Fuel Line
39
Fuel Strainer Screen
39
Throttle Operation
39
Air Cleaner
40
Spark Plug
41
Inspection
41
Reusing A Spark Plug
41
Replacing A Spark Plug
42
Valve Clearance
42
Engine Oil
43
Oil Change
44
Engine Oil Filter
45
Decompressor System
46
Engine Idle Speed
47
Drive Chain/Sprocket
47
Drive Chain Slider
49
Chain Guide Slider
49
Brake Fluid
49
Brake Pad Wear
50
Lever Position Adjustment
50
Brake Redal Height
51
Headlight Aim
51
Clutch System
51
Side Stand
52
Front Suspension
53
Rear Suspension
53
Spark Arrester
53
Cleaning
54
Nuts, Bolts, Fasteners
54
Wheels/Tires
54
Steering Head Bearings
55
Cylinder Compression
55
Lubrication View
57
Lubrication
58
Oil Strainer Screen Cleaning
59
Oil Pump
60
Removal
60
Assembly
63
Oil Pass Pipe
65
Oil Pipes
66
Outlet/Inlet Pipe
66
Fuel System View
69
Fuel System
70
Fuel Tank Removal/Installation
72
Air Cleaner Housing Removal/Installation
72
Crankcase Breather
74
Carburetor Removal/Disassembly
74
Carburetor Assembly/Installation
77
Float Level Inspection
79
Pilot Screw Adjustment
80
Best Idle Procedure ('96-'97)
80
Idle Drop Procedure (After '97)
81
Temperature And Altitude Adjustment
82
Engine Removal/Installation View
83
Engine Removal/Installation
84
Drive Sprocket Removal
85
Engine Removal
86
Engine Installation
88
Drive Sprocket Installation
89
Cylinder Head/Valves View
90
Cylinder Head/Valves
91
Cylinder Head Cover Removal
93
Cylinder Head Cover Disassembly
93
Rocker Arm And Sub-Rocker Arm Inspection
95
Rocker Arm Shaft And Sub-Rocker Arm Shaft Inspection
95
Camshaft Removal
95
Camshaft Inspection
96
Cylinder Head Removal
97
Cylinder Head Disassembly
98
Cylinder Head Inspection
99
Valve Spring Inspection
99
Valve Inspection
99
Valve Guide Inspection
100
Valve Guide Replacement
100
Valve Seat Inspection And Refacing
101
Cylinder Head Assembly
104
Cylinder Head Installation
105
Camshaft Installation
106
Cylinder Head Cover Assembly
108
Cylinder Head Cover Installation
110
Cylinder/Piston View
112
Cylinder/Piston
113
Cylinder Removal
115
Cylinder Inspection
115
Piston Removal
116
Piston/Piston Ring Inspection
116
Connecting Rod Small End Inspection
117
Piston Ring Installation
118
Cylinder Installation
119
Clutch/Kickstarter/Gearshift Linkage View
121
Clutch/Kickstarter/Gearshift Linkage
122
Right Crankcase Cover Removal
124
Right Crankcase Cover Inspection
125
Clutch Removal
126
Lifter Plate Bearing Inspection
127
Clutch Spring Inspection
128
Clutch Disc Inspection
128
Friction Plate Inspection
128
Clutch Center Inspection
128
Clutch Outer And Outer Guide Inspection
129
Mainshaft Inspection
129
Primary Drive Gear
129
Clutch Installation
131
Kickstarter Removal/Disassembly
133
Kickstarter Inspection
134
Kickstarter Assembly/Installation
135
Gearshift Cam
137
Right Crankcase Cover Installation
138
Alternator View
140
Alternator
141
Left Crankcase Cover Removal
142
Stator/Ignition Pulse Generator Removal
142
Flywheel Removal
143
Flywheel Installation
143
Left Crankcase Cover Installation
144
Crankcase/Crankshaft/Balancer View
146
Crankcase/Crankshaft/Balancer
147
Crankcase Separation
149
Balancer/Crankshaft Removal
150
Crankshaft Inspection
150
Balancer Gear Inspection
151
Crankshaft Bearing/Transmission Bearing Inspection
151
Crankcase Bearing Replacement
152
Crankshaft Bearing Replacement
152
Transmission Bearing Replacement
152
Right Crankcase Bearings
154
Balancer/Crankshaft Installation
155
Crankcase Assembly
157
Transmission View
159
Transmission
160
Transmission Removal/Disassembly
162
Transmission Inspection
162
Gearshift Spindle Inspection
164
Transmission Assembly/Installation
165
Front Wheel/Suspension/Steering View
168
Front Wheel/Suspension/Steering
169
Front Wheel
171
Wheel Bearing
172
Wheel Assembly
173
Fork
175
Fork Damper/Piston Rod/Spring
181
Fork Center Bolt
181
Slider Bushing/Guide Bushing/Back-Up Ring
181
Tripmeter
187
Steering
188
Handlebar Removal
188
Handlebar Installation
189
Steering Stem Removal
191
Steering Stem Bearing Replacement
192
Steering Stem Installation
193
Rear Wheel/Suspension View
195
Rear Wheel/Suspension
196
Rear Wheel
198
Axle
199
Wheel Rim
199
Shock Absorber
204
Bladder Replacement
205
Damper Disassembly
208
Piston Ring Replacement
209
Damper Rod Disassembly
210
Rod Guide Case Inspection
211
Damper Rod Inspection
211
Damper Assembly
212
Spherical Bearing Replacement
217
Shock Linkage
219
Shock Arm
220
Shock Link
220
Needle Bearing Replacement
221
Swingarm
223
Brake System View
230
Brake System
231
Brake Fluid Replacement
233
Air Bleeding
234
Brake Pad Replacement
235
Brake Disc Inspection
237
Front Brake Caliper
237
Front Master Cylinder
242
Rear Brake Caliper
246
Rear Master Cylinder
251
Brake Lever
255
Brake Pedal
256
Electrical System View
258
Electrical System
259
Ignition System
261
No Spark At Plug
261
Lighting System
262
Ignition System Inspection
263
Ignition Primary Peak Voltage
263
Exciter Coil Peak Voltage
264
Ignition Pulse Generator Peak Voltage
265
Ignition Coil Removal/Installation
266
Engine Stop Switch
266
Ignition Timing
266
Alternator Lighting Coil
267
Ac Regulator
267
Voltage Test
267
Headlight
268
Bulb Replacement
268
Disassembly/Assembly
268
Taillight
269
Wiring Diagram 0030Z-Kce-0000
271
Troubleshooting
272
Engine Does Not To Start Or Is Hard To Start
272
Engine Lacks Power
273
Poor Performance At Low And Idle Speed
274
Poor Performance At High Speed
275
Poor Handling
275
Index
276
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