Honda XR650L 2019 Owner's Manual
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Honda XR650L 2019 Owner's Manual

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Contents
31MGW670
2019 XR650L
MOM 16808 (1808)
P. 2
P. 16
P. 30
P. 84
P. 96
P. 116
P. 120

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Table of Contents
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Summary of Contents for Honda XR650L 2019

  • Page 1: Table Of Contents

    Contents Motorcycle Safety P. 2 Operation Guide P. 16 Maintenance P. 30 Troubleshooting P. 84 Information P. 96 Specifications P. 116 Index P. 120 31MGW670 2019 XR650L MOM 16808 (1808)
  • Page 2 When service is required, remember that Honda motorcycle. Your selection of a your Honda dealer knows your motorcycle Honda makes you part of a worldwide family best. If you have the required mechanical of satisfied customers who appreciate “know-how” and tools, you can purchase an...
  • Page 3 A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating procedures WARNING and other information on safety labels and in...

  • Page 4: Motorcycle Safety

    Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines ..........P. 3 Safety Labels............P. 7 Safety Precautions..........P. 9 Riding Precautions ..........P. 10 Accessories & Modifications......P. 13 Off-Road Safety ..........

  • Page 5: Safety Guidelines

    Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused and free of alcohol and drugs. Check Perform all routine and regular inspections ● that you and your passenger are both wearing specified in this manual.
  • Page 6 Safety Guidelines We recommend that all riders take a certified Ride Defensively course approved by the Motorcycle Safety Always pay attention to other vehicles around Foundation (MSF). New riders should start with you, and do not assume that other drivers see the basic course, and even experienced riders you.
  • Page 7 Inspect for fluid leaks, check the tightness of critical nuts Keep Your Honda in Safe Condition and bolts, and check the handlebar, control It's important to keep your motorcycle properly levers, brakes, and wheels.
  • Page 8 Safety Guidelines WARNING Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide, a Running the engine of your motorcycle colorless, odorless gas. Breathing carbon while in an enclosed or even partially monoxide can cause loss of consciousness and enclosed area can cause a rapid build- may lead to death.

  • Page 9: Safety Labels

    Safety Labels Safety Labels hazards that could cause serious injury. Read these labels carefully and don't remove them. Safety and information labels on your If a label comes off or becomes hard to read, contact your dealer for a replacement. motorcycle provide important safety information and may warn you of potential Continued...
  • Page 10 Safety Labels Cold tire pressures : Tire brand Front Rear 【Up to maximum weight capacity 】 DUNLOP K850 K850 Front 150kPa 1.50kgf/cm 22psi. BRIDGESTONE TW-301 TW52 Rear 150kPa 1.50kgf/cm 22psi. Min. recommend tire center tread depth. 【Up to 90kg(200lbs) lord 】 Front 3.0mm (0.12in) Rear 3.0mm (0.12in) Front...

  • Page 11: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection Ride cautiously and keep your hands on the ● Look for a DOT (Department of Transportation) handlebar and feet on the footpegs. Keep passenger's hands onto the seat strap certification label on any helmet you buy.

  • Page 12: Riding Precautions

    Riding Precautions Riding Precautions Boots or Riding Shoes Sturdy boots with non-slip soles and ankle protection Break-in Period Jacket and Pants During the first 300 miles (500 km) of running, Protective, highly visible, long-sleeved jacket follow these guidelines to ensure your motorcycle's future reliability and performance.
  • Page 13 Riding Precautions Brakes Engine Braking Engine braking helps slow your motorcycle Observe the following guidelines: down when you release the throttle. For further Avoid excessively hard braking and ● slowing action, downshift to a lower gear. Use downshifting. engine braking with intermittent use of the Sudden braking can reduce the brakes to reduce speed when descending long, motorcycle's stability.
  • Page 14 Riding Precautions Turn the handlebar fully to the left. Parking Turning the handlebar to the right Park on a firm, level surface. ● reduces stability and may cause the If you must park on a slight incline or loose ● motorcycle to fall.

  • Page 15: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed or approved for your motorcycle by Honda or Follow all instructions in this owner's make modifications to your motorcycle from its manual regarding accessories and original design.

  • Page 16: Off-Road Safety

    Off-Road Safety Off-Road Safety A muffler is required in most off-road areas. ● Don't modify your exhaust system. Learn to ride in an uncongested off-road area Remember that excessive noise bothers everyone and creates a bad image for free of obstacles before venturing onto unfamiliar terrain.

  • Page 17: Loading

    Loading Loading Also follow these guidelines when you ride off- road on rough terrain: Carrying extra weight affects your Do not carry a passenger. ● ● Keep cargo small and light weight. motorcycle's handling, braking and stability. ● Always ride at a safe speed for the load you Make sure it cannot easily be caught on are carrying.

  • Page 18: Operation Guide

    Parts Location Storage bag (P.29) Seat (P.51) Rear brake fluid reservoir (P.65) Throttle grip (P.78) Front brake fluid reservoir (P.65) Engine oil fill cap/dipstick (P.58) Engine oil filter (P.60) Engine oil drain bolt (Down tube) (P.60) Front suspension compression damping adjuster (P.81) Engine oil check bolt...
  • Page 19 Choke lever (P.23) Clutch lever (P.75) Fuel fill cap (P.26) Fuel valve (P.22) Throttle stop screw (P.63) Rear suspension compression damping adjuster (P.83) Air cleaner (P.64) Helmet holder (P.29) Spark arrester (P.57) Battery (P.50) Fuse box (P.95) Main fuse (P.95) Drive chain (P.69) Shift lever...
  • Page 20 Instruments Speedometer Gear range indicator This shows your speed in miles per hour. Shows proper speed range for each gear. Odometer Total distance ridden. Odometer and Tripmeter read in miles. Tripmeter reset knob Tripmeter Distance ridden since you last reset the meter. (Turn the tripmeter reset knob as shown to reset to zero (0)).
  • Page 21 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Turn signal indicator High beam indicator Side stand indicator Comes on to indicate that the side stand ignition cut-off system is activated when the side stand is put down.
  • Page 22 Switches Headlight dimmer Ignition switch switch Switches the electrical system on/off, locks the steering. • : High beam Key can be removed when in the OFF or LOCK position. • : Low beam Turns engine off. Turns electrical system LOCK on for starting/riding.
  • Page 23 Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Push the key down, and turn the ignition prevent theft. switch to the LOCK position. A U-shaped wheel lock or similar device is Jiggle the handlebar if the lock is difficult also recommended.
  • Page 24 Fuel Valve The three-way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor. ON: normal position for riding. OFF: for parking, storing, or transportation. RES: for extra fuel to get to a gas station for refueling.
  • Page 25 Starting the Engine Start your engine using the following NOTICE procedure. • If the engine does not start within 5 seconds, turn the ignition switch to the OFF position and wait 10 seconds before trying to start the engine again to recover battery voltage. •...
  • Page 26 Starting the Engine (Continued) Low Air Temperature 10ºC (50ºF) or Press the start button with the throttle completely closed. Below: Do not open the throttle when starting Follow steps 1-6 under Normal Air the engine with the choke on. This will Temperature.
  • Page 27 Shifting Gears Your motorcycle transmission has 5 forward Recommended Shift Points gears in a one-down, four-up shift pattern. Shifting Up From 1st to 2nd 12 mph (20 km/h) From 2nd to 3rd 19 mph (30 km/h) From 3rd to 4th 25 mph (40 km/h) From 4th to 5th 31 mph (50 km/h)
  • Page 28 Refueling The tank should be refilled as soon as Arrow mark possible after switching to reserve, and the Lower edge of Ignition key fuel valve should be returned to the ON filler neck position after refueling to avoid running out of fuel with no reserve.
  • Page 29 WARNING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. • Stop the engine, and keep heat, sparks, and flame away. • Handle fuel only outdoors. • Wipe up spills immediately. Continued...
  • Page 30 To open the fuel fill cap, turn the cap counterclockwise. NOTICE If you replace the fuel fill cap, use only a Honda Do not disconnect the breather tube. Genuine replacement parts or its equivalent. Breather tube Arrow mark Failure to use the proper part could cause serious fuel system problem.
  • Page 31 Storage Equipment Helmet Holder The helmet holder is located under the seat. Use the helmet holder only when parked. Insert the ignition key and turn it counterclockwise to unlock. Hang your helmet on the holder pin and push it in to Helmet lock.

  • Page 32: Maintenance

    Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. An optional larger tool kit may be available. Check with your Honda dealer's parts department. Importance of Maintenance ......P. 31 Air Cleaner............P. 64 Maintenance Schedule........

  • Page 33: Importance Of Maintenance

    Importance of Maintenance For information about the exhaust emission and Importance of Maintenance noise emission requirements of the U.S. Keeping your motorcycle well-maintained is Environmental Protection Agency (EPA), and the absolutely essential to your safety and to California Air Resources Board (CARB). P.
  • Page 34 Importance of Maintenance Maintenance Safety Always read the maintenance instructions before you begin each task, and make sure that you have the tools, parts, and skills required. We cannot warn you of every conceivable hazard that can arise in performing maintenance.

  • Page 35: Maintenance Schedule

    Maintenance work should be performed in the new owner. accordance with Honda's standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer.
  • Page 36 : Intermediate. We recommend service by your dealer, unless Inspect (clean, adjust, lubricate, or replace, if necessary) you have the necessary tools and are mechanically skilled. Clean Procedures are provided in an official Honda Service Lubricate Manual (2 P. 111). Replace : Technical.
  • Page 37 Maintenance Schedule Odometer Reading Frequency × 1,000 mi Refer to page Items × 1,000 km 12.8 19.2 25.6 32.0 38.4 Every 500 mi (800 km): Drive Chain Drive Chain Slider Brake Fluid Brake Pads Wear Brake System Brake Light Switch Headlight Aim Clutch System Side Stand...

  • Page 38: Maintenance Record

    Maintenance Record Distance Odometer Date Performed By: Notes 600 miles (1,000 km) 4,000 miles (6,400 km) 8,000 miles (12,800 km) 12,000 miles (19,200 km) 16,000 miles (25,600 km) 20,000 miles (32,000 km) 24,000 miles (38,400 km) 28,000 miles (44,800 km) 32,000 miles (51,200 km) 36,000 miles (57,600 km) 40,000 miles (64,000 km)

  • Page 39: Maintenance Fundamentals

    Maintenance Fundamentals Check the following items if you are carrying a Pre-ride Inspection passenger or cargo: To ensure safety, it is your responsibility to Combined weight is within load limits. ● perform a pre-ride inspection and make sure P. 116 that any problem you find is corrected.
  • Page 40 Maintenance Fundamentals Brake fluid level is ● Front: above the LOWER level mark. P. 65 Rear: between the UPPER and LOWER level marks. P. 65 Side stand functions properly. P. 68 ● Before riding off-road check all of the preceding plus the following: Make sure spokes are tight.
  • Page 41 Maintenance Fundamentals Also, check the odometer reading against the Periodic Checks Maintenance Schedule and perform all You should also perform other periodic maintenance that is due. P. 33 maintenance checks at least once a month regardless of how often you ride, or more often if you ride frequently.
  • Page 42 Maintenance Fundamentals Replacing Parts Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering colored components, specify the model name, color, and code mentioned on the color label. The color label is attached to the frame behind the left side cover.
  • Page 43 Maintenance Fundamentals Electrolyte splashes onto your skin: Battery ● Remove affected clothing and wash your Your motorcycle has a maintenance-free type skin thoroughly using water. battery. You do not have to check the battery Electrolyte splashes into your mouth: ● electrolyte level or add distilled water.
  • Page 44 30 days using a charger designed specifically for If the terminals are heavily corroded, clean your Honda, which can be purchased from your and polish the terminals with a wire brush or dealer. Read the information that came with sandpaper.
  • Page 45 Bump starting is also not recommended. NOTICE Installing non-Honda electrical accessories can NOTICE Replacing a fuse with one that has a higher rating greatly overload the electrical system, discharging the increases the chance of damage to the electrical system.
  • Page 46 Use SG or higher oils, excluding oils marked as “Energy If you use non-Honda engine oil, check the Conserving” or “Resource Conserving” on the label to make sure that the oil satisfies all of the circular API service symbol.
  • Page 47 O-rings, or kinks, have the chain inspected by your dealer. Recommended brake fluid: Honda DOT 4 Brake Fluid or equivalent Also inspect the drive sprocket and driven sprocket. If either has worn or damaged teeth, have the sprocket replaced by your dealer.
  • Page 48 Maintenance Fundamentals Recommended lubricant: Pro Honda HP Chain Lube or equivalent Normal Worn Damaged (GOOD) (REPLACE) (REPLACE) NOTICE Use of a new chain with worn sprockets will cause rapid chain wear. Do not use a steam cleaner, a high pressure...
  • Page 49 Maintenance Fundamentals Inspecting for Damage Tires (Inspecting/Replacing) Checking the Air Pressure Inspect the tires for Visually inspect your tires and use an air cuts, slits, or cracks that pressure gauge to measure the air pressure exposes fabric or before each off-road ride and whenever you cords, or nails or other return to pavement after riding off-road.
  • Page 50 Maintenance Fundamentals Inspecting Tread Depth WARNING Inspect the tread wear indicators. If they Riding on tires that are excessively worn become visible, replace the tires immediately. or improperly inflated can cause a crash For safe riding, you should replace the tires in which you can be seriously hurt or when the minimum tread depth is reached.
  • Page 51 Maintenance Fundamentals Have your tires replaced by your dealer. WARNING For recommended tires, air pressure and Installing improper tires on your minimum tread depth, see “Specifications.” motorcycle can adversely affect P. 117 handling and stability, and can cause a Follow these guidelines whenever you replace tires.

  • Page 52: Removing & Installing Body Components

    Removing & Installing Body Components Battery Remove the bolts and remove the battery holder. Negative Positive Battery Disconnect the negative - terminal from terminal terminal holder the battery. Disconnect the positive + terminal from Bolts the battery. Remove the battery taking care not to drop the terminal nuts.

  • Page 53: Seat

    Removing & Installing Body Components Seat Seat Removal Remove both side covers. P. 53, P. 54 Seat mounting Belt attaching Remove the belt attaching bolt. bolts bolt Remove the seat mounting bolts. Pull the seat backward. Seat Installation Insert the tab into the recess under the frame.

  • Page 54: Shroud

    Removing & Installing Body Components Shroud Shroud Removal Remove the socket bolts. Remove the shroud. Shroud Installation Install the parts in the reverse order of removal. Socket bolts...

  • Page 55: Left Side Cover

    Removing & Installing Body Components Left Side Cover Left Side Cover Removal Lift the D-ring on each quick-release fastener and turn it counterclockwise until Air cleaner housing Left side cover it releases. Remove the left side cover. Installation Align the left side cover with the air cleaner housing.

  • Page 56: Right Side Cover

    Removing & Installing Body Components Right Side Cover Right Side Cover Removal Remove the attaching bolt. Pull the right side cover out. Right side cover Grommets Installation Position the right side cover so the prongs are aligned with the frame grommets.

  • Page 57: Spark Plug

    Spark Plug Checking Spark Plug If the erosion or deposit is heavy, replace the plug. Clean a carbon or wet-fouled plug For the recommended spark plug, see with a plug cleaner, otherwise use a “Specifications.” P. 117 wire brush. Check the spark plug gap using a wire- Use only the recommended type of spark type feeler gauge.
  • Page 58 Spark Plug Checking Spark Plug Make sure the plug washer is in good Install the parts in the reverse order of condition. removal. Install the spark plug. With the plug When reinstalling the spark plug cap, washer attached, thread the spark plug in take care to avoid pinching any cables by hand to prevent cross-threading.

  • Page 59: Spark Arrester/Muffler

    Spark Arrester/Muffler Cleaning the Spark Arrester/ Block the end of the muffler with a shop towel to create exhaust system back Muffler pressure and rev up the engine about 20 times. Regular servicing prevents carbon buildup After cleaning the spark arrester and (which can diminish engine performance) muffler carbon, stop the engine, allow the and also complies with USDA regulations for...

  • Page 60: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap/dipstick Idle the engine for 3 to 5 minutes. Turn the ignition switch to the OFF Upper position and wait for 2 to 3 minutes. level Place your motorcycle in an upright position on a firm, level surface.
  • Page 61 Engine Oil Adding Engine Oil Adding Engine Oil If it is, install and tighten the bolt, start the engine and check the engine oil level. If the crankcase oil level is low, add the If the engine oil is below or near the lower recommended engine oil before starting the level mark, add the recommended engine oil.
  • Page 62 We recommend that you have your Sealing washer Sealing washer motorcycle serviced by your dealer. Use a new Honda Genuine oil filter or equivalent specified for your model. NOTICE Using the wrong oil filter can result in serious damage to the engine.
  • Page 63 Engine Oil Changing Engine Oil & Filter Remove the oil filter cover, oil filter and Position the spring against the engine spring by removing the oil filter cover crankcase and install the new oil filter with bolts and let the remaining oil drain out. the OUT-SIDE mark facing out.
  • Page 64 Engine Oil Changing Engine Oil & Filter Install new sealing washers onto the drain Pour the recommended oil into the oil bolts. Tighten the drain bolts. tank, up to the upper level mark. Install the oil fill cap/dipstick securely. Crankcase Start the engine.

  • Page 65: Engine Idle Speed

    Engine Idle Speed Adjusting the Engine Idle Warm up the engine, place the motorcycle on its side stand. Speed Connect a tachometer to the engine. Adjust idle speed with the throttle stop The best way to assure proper carburetion is screw.

  • Page 66: Air Cleaner

    Air Cleaner Changing Air Cleaner Element Use a new Honda Genuine air cleaner element or an equivalent specified for your motorcycle. NOTICE Using the wrong air cleaner element may cause premature engine wear or performance problems. Set spring Air cleaner element Remove the left side cover.

  • Page 67: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive, Place your motorcycle in an upright inspect the brake pads for wear. position on a firm, level surface. If the brake pads are not worn, you most Check that the brake fluid reservoir Front...
  • Page 68 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Front Rear Brake Pad Brake Pad Check the condition of the brake pad wear indicators. The pads need to be replaced if a brake pad Disc is worn to the indicator. Inspect the brake pads from below Front the brake caliper.
  • Page 69 Brakes Adjusting the Brake Light Switch Adjusting the Brake Light Switch Check the operation of the brake light switch. Hold the brake light switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 70: Side Stand

    Side Stand Checking the Side Stand Sit on the motorcycle, shift the transmission to Neutral, and raise the side stand. Start the engine, pull the clutch lever in, and shift the transmission into gear. Lower the side stand all the way. The engine should stop as you lower the side stand.

  • Page 71: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. Shift the transmission to Neutral.
  • Page 72 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Check rear axle alignment by making sure the chain adjuster index marks align with Slack the stopper pins on both side of the swingarm. Adjusting the chain requires special tools. Both marks should correspond.
  • Page 73 Drive Chain Adjusting the Drive Chain Slack Checking the Drive Chain Wear Tighten the rear axle nut. Check the chain wear label when adjusting Torque: 65 lbf·ft (88 N·m, 9.0 kgf·m) the drive chain. If the stopper pin on the Recheck drive chain slack.
  • Page 74 Drive Chain Checking the Drive Chain Slider/Slipper/Guide Slider Checking the Drive Chain Slider/Slipper/Guide Slider Check the condition of the drive chain slider. The drive chain slider need to be replaced if it is worn to the wear limit. Chain slider thickness limit: 0.16 in (4.0 mm) If necessary have the drive chain slider replaced by your dealer.
  • Page 75 Drive Chain Checking the Drive Chain Slider/Slipper/Guide Slider Check the condition of the drive chain slipper Drive chain and drive chain guide slider. guide slider The drive chain slipper needs to be replaced if it is worn to the wear limit. Chain slipper thickness limit: 0.08 in (2.0 mm) The drive chain guide slider needs to be...

  • Page 76: Wheels

    Wheels Wheels Rims & Spokes Rotate the wheel slowly to see if it appears to “wobble.” If it does, the rim is out of round or not “true.” If the wobble is Keeping the wheels true (round) and noticeable, see your dealer for inspection. maintaining correct spoke tension is critical to safe motorcycle operation.

  • Page 77: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 78 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper lock nut Upper clutch cable adjuster Freeplay Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. – Pull back the rubber dust cover. Loosen the upper lock nut. Turn the upper clutch cable adjuster until the freeplay is 3/8 - 13/16 in (10 - 20 mm).
  • Page 79 Clutch Adjusting the Clutch Lever Freeplay Lower Adjustment motorcycle should move smoothly and accelerate gradually. If the upper clutch cable adjuster is threaded out near its limit, or the correct freeplay Lower adjusting nut Lower lock nut cannot be obtained, attempt adjustment with the lower clutch cable adjusting nut.

  • Page 80: Throttle

    Throttle Checking the Throttle Adjusting the Throttle Freeplay With the engine off, check that the throttle Slide the cable boot. rotates smoothly from fully closed to fully Loosen the lock nut. open in all steering positions and throttle Turn the adjuster until the freeplay is freeplay is correct.

  • Page 81: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. Turn the screw in or out as necessary using a Phillips screwdriver. Obey local laws and regulations. Raise Screw Lower...

  • Page 82: Adjusting The Front Suspension

    Other Adjustments Adjusting the Front Suspension Adjusting the Front Suspension If air pressure is insufficient, add air with a bicycle air pump. Do not exceed the Air Pressure maximum recommended air pressure. To decrease air pressure, depress the valve You can adjust the air pressure to suit the core.
  • Page 83 Other Adjustments Adjusting the Front Suspension Turn clockwise to increase compression Air valve caps damping (hard), or turn counterclockwise to decrease compression damping (soft). The standard position is approximately 2 clicks from the maximum setting. Damping adjuster NOTICE Do not exceed maximum air pressure. Adjust both left and right forks to the same air pressure.

  • Page 84: Adjusting The Rear Suspension

    Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension Reference punch mark Rebound Damping You can adjust the rebound damping by the adjuster to suit the load or the road surface. The rebound damping adjuster has at least Slit 19 positions (clicks).
  • Page 85 Other Adjustments Adjusting the Rear Suspension Compression Damping Reference punch mark You can adjust the compression damping by the adjuster to suit the load or the road surface. The compression damping adjuster has at least 20 positions. Turning the adjuster one full turn advances the adjuster 8 positions.

  • Page 86: Troubleshooting

    Troubleshooting Engine Will Not Start........P. 85 Tire Puncture ............P. 86 Electrical Trouble ..........P. 92 Battery Goes Dead ..........P. 92 Burned-out Light Bulb........P. 92 Blown Fuse ............P. 95...

  • Page 87: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Make sure engine stop switch is in the Check the correct engine starting ● ● (Run) position.

  • Page 88: Tire Puncture

    Tire Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. Riding your motorcycle with a We recommend you have this type of service temporary tire or tube repair can be performed by your dealer. risky.
  • Page 89 Tire Puncture Removing Wheels Front Wheel Speedometer Speedometer cable cable set screw Removal Place your motorcycle on a firm, level surface. Support your motorcycle securely and Front axle raise the front wheel off the ground using holder a maintenance stand or a hoist. Front axle Remove the speedometer cable set screw shaft...
  • Page 90 Tire Puncture Removing Wheels Install the front axle holder with the UP NOTICE mark upward and first tighten the front When installing a wheel or caliper into original position, carefully fit the brake disc between the axle upper holder nuts, then tighten the pads to avoid scratching them.
  • Page 91 Tire Puncture Removing Wheels Rear Wheel Remove the drive chain from the driven sprocket by pushing the rear wheel forward. Removal Support your motorcycle securely and Rear axle shaft raise the rear wheel off the ground using a maintenance stand or a hoist. Loosen the rear axle nut.
  • Page 92 Tire Puncture Removing Wheels Do not push the brake pedal while the Slot wheel is removed. Installation To install the rear wheel, reverse the removal procedure. Take care to prevent the brake caliper from scratching the wheel during installation. NOTICE Swingarm When installing a wheel or caliper into original position, carefully fit the brake disc between the...
  • Page 93 Tire Puncture Removing Wheels After installing the wheel, apply the brake pedal several times, then check if the wheel rotates freely. Recheck the wheel if the brake drags or if the wheel does not rotate freely. If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly.

  • Page 94: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the OFF or LOCK before charging.
  • Page 95 Electrical Trouble Burned-out Light Bulb Headlight Bulb TOP mark Bolts B Front visor Bolt A Connector Bulb Dust cover Headlight Bolt A Install a new bulb and parts in the reverse Remove the front visor by removing the order of removal. bolts A.
  • Page 96 Electrical Trouble Burned-out Light Bulb Brake Light/Taillight Bulb Front/Rear Turn Signal Bulb Bulb Taillight lens Packing Bulb Screw Screws Packing Turn signal lens Remove the taillight lens by removing the Remove the turn signal lens by removing screws. the screw. Slightly press the bulb and turn it Slightly press the bulb and turn it counterclockwise.

  • Page 97: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Before handling fuses, see “Inspecting and Main fuse Replacing Fuses.” P. 43 Fuse Box Fuses Remove the left side cover. P. 53 Open the battery compartment cover. Pull out the fuses one by one to check for a blown fuse.

  • Page 98: Information

    Emission Control Systems ......P. 105 High Altitude Carburetor Adjustment ..P. 109 Oxygenated Fuels..........P. 110 Authorized Manuals ........P. 111 Warranty Coverage and Service ....P. 112 Honda Contacts ..........P. 113 Reporting Safety Defects ......P. 115...

  • Page 99: Keys

    Keys Keys Instruments, Controls, & Other Features Ignition Key Ignition Switch Be sure to record the key number provided with the original keys. Store the spare key and key Leaving the ignition switch in the ON position number in a safe location. with the engine stopped will drain the battery.

  • Page 100: Caring For Your Motorcycle

    Odometer The odometer returns to 0 when the read-out Frequent cleaning and polishing is important to exceeds 999,999. ensure the life of your Honda. A clean Tripmeter motorcycle makes it easier to spot potential problems. The tripmeter returns to 0.0 when the read-out In particular, seawater and salts used to prevent exceeds 999.9.
  • Page 101 Caring for Your Motorcycle Avoid directing water into the air cleaner, Washing Precautions muffler, and electrical parts. Follow these guidelines when washing: Thoroughly rinse your motorcycle with Do not use high-pressure washers: ● plenty of clean water and dry with a soft, High-pressure water cleaners can clean cloth.
  • Page 102 Caring for Your Motorcycle Do not direct water near the headlight: Aluminum Components ● The headlight's inside lens may fog Aluminum will corrode from contact with dirt, temporarily after washing or while riding mud, or road salt. Clean aluminum parts in the rain.

  • Page 103: Storing Your Motorcycle

    Storing Your Motorcycle Storing Your Motorcycle Exhaust Pipe and Muffler When the exhaust pipe and muffler are painted, If you store your motorcycle outdoors, you do not use a commercially available abrasive should consider using a full-body motorcycle kitchen cleaning compound. Use a neutral cover.

  • Page 104: Transporting Your Motorcycle

    If your motorcycle needs to be transported, it For more information about storage, refer to should be carried on a motorcycle trailer or a the Honda Winter Storage Guide, available from flatbed truck or trailer that has a loading ramp your dealer.

  • Page 105: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a motorcycle can be containers and take them to a recycling center. enjoyable, but you must do your part to protect Call your local or state office of public works or the environment.

  • Page 106: Vehicle Identification Number

    Vehicle Identification Number Vehicle Identification Number The VIN and engine serial number uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.

  • Page 107: Emission Control Systems

    Emission Control Systems Emission Control Systems Engine number Your motorcycle engine emits combustion byproducts, including carbon monoxide (CO), oxides of nitrogen (NOx), and hydrocarbons (HC). Gasoline evaporation also emits hydrocarbons. Controlling the production of NOx, CO, and HC is important for the environment.
  • Page 108 Vehicle emission control information label Compliance with the terms of the Distributor's Warranties for Honda Motorcycle Emission Noise Emission Requirements Control Systems is necessary in order to The EPA requires that motorcycles built after maintain a valid emissions system warranty.
  • Page 109 Emission Control Systems Exhaust Emission Control System Crankcase Emissions Control System The exhaust emission control system consists of The engine is equipped with a closed crankcase appropriate carburetor settings, and no system to prevent discharging crankcase adjustment should be made except idle speed emissions into the atmosphere.
  • Page 110 Emission Control Systems Noise Emission Control System AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE TAMPERING WITH THE NOISE CONTROL FOLLOWING ACTS: SYSTEM IS PROHIBITED: Removal of, or puncturing the muffler, ● U. S. federal law prohibits the following acts or baffles, header pipes or any other the causing thereof: (1) The removal or component which conducts exhaust gases.

  • Page 111: High Altitude Carburetor Adjustment

    High Altitude Carburetor Adjustment High Altitude Carburetor Problems Affecting Motorcycle Exhaust Emissions Adjustment Have your motorcycle inspected and repaired Your engine's air-fuel mixture becomes overly by your dealer if you experience any of the rich when operated at high altitudes. following symptoms: Above 6,500 ft (2,000 m), a rich mixture can Hard starting or stalling after starting...

  • Page 112: Oxygenated Fuels

    Oxygenated Fuels Oxygenated Fuels If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages, Some conventional fuels blended with alcohol you may experience performance problems. To or an ether compound are available in some resolve the problem, have your dealer drain the locales to help reduce emissions to meet clean fuel tank and replace with the correct fuel.

  • Page 113: Authorized Manuals

    However, if you possess The Service Manual used by your authorized the proper tools, observe the safety standards, dealer is available from your Honda dealer or and are mechanically capable, you should find Helm, Inc. them easy to use.

  • Page 114: Warranty Coverage And Service

    Service Your warranty coverage is not voided if you Coverage perform your own maintenance. However, Your new Honda is covered by the following failures that occur due directly to improper warranties: maintenance are not covered by these Motorcycle Limited Warranty ●...

  • Page 115: Honda Contacts

    Honda dealer. Make an appointment for an American Honda Motor Co., Inc. inspection and diagnosis. You will be asked to If you wish to contact Honda directly to authorize that inspection, and your dealer will comment on your experiences with your return the results of the inspection.
  • Page 116 Dealer name and address The sales department offers the Honda ● Protection Plan to extend almost all of your We will likely ask your Honda dealer to respond, warranty coverage. or possibly acknowledge your comments directly. Your Honda dealer can also supply information...

  • Page 117: Reporting Safety Defects

    National or write to: Highway Traffic Safety Administration Administrator, NHTSA, (NHTSA) in addition to notifying American Honda Motor Co., Inc. 1200 New Jersey Avenue, SE., Washington, DC 20590. If NHTSA receives similar complaints, it You can also obtain other information...

  • Page 118: Specifications

    Specifications Main Components ■ Displacement 39.3 cu-in (644 cm Overall length 86.2 in (2,190 mm) Bore x stroke 3.94 x 3.23 in (100 x 82 mm) Overall width 33.7 in (855 mm) Compression ratio 8.3:1 Overall height 49.0 in (1,245 mm) Unleaded gasoline Fuel Wheelbase...
  • Page 119 API service label, SAE 10W-30, JASO T Tire type Bias-ply, tube engine oil 903 standard MA, Pro Honda GN4 4- DUNLOP K850 stroke oil (USA & Canada) or Honda 4- Front BRIDGESTONE TW-301 stroke oil, or an equivalent motorcycle Recommended Tire DUNLOP K850...
  • Page 120 Specifications Bulbs Torque Specifications ■ ■ Headlight 12 V-60/55 W Oil filter cover bolt 9 lbf·ft (12 N·m, 1.2 kgf·m) Brake light/Taillight 12 V-27/8 W Crankcase drain bolt 18 lbf·ft (25 N·m, 2.5 kgf·m) Front turn signal 12 V-23 W x 2 Frame drain bolt 29 lbf·ft (39 N·m, 4.0 kgf·m) Rear turn signal...
  • Page 121 Information Record Engine No. Color Label & Code Owner's Name Address City/State Phone Dealer's Name Address City/State Phone Service Manager...

  • Page 122: Index

    Index Drive Chain..........45, 69 Accessories ............13 Air Cleaner............64 Authorized Manuals........111 Electrical Trouble ..........92 Emission Control Systems ......105 Engine Battery............41, 50 Idle Speed............63 Brake Light Switch........... 67 Number.............. 104 Brakes Oil..............44, 58 Fluid...............
  • Page 123 Headlight Dimmer Switch ......20 Record ..............36 Helmet Holder..........29 Safety ..............32 High Beam Indicator........19 Schedule............... 33 Honda Contacts ..........113 Maintenance Record........36 Horn Button ............20 Maximum Weight Limit ......... 15 Modifications............ 13 Idle Speed............63 Ignition Cut-off System Neutral Indicator ..........
  • Page 124 Oxygenated Fuels.......... 110 Seat ..............51 Shifting Gears ........... 25 Side Stand............68 Parking ............... 12 Side Stand Ignition Cut-off System .... 68 Parts Location........... 16 Side Stand Indicator........19 Protective Apparel..........9 Spark Arrester........... 57 Spark Plug ............55 Specifications..........
  • Page 125 Tires Air Pressure ............47 Puncture ............... 86 Replacing............47, 86 Transporting Your Motorcycle ....102 Tripmeter............. 18, 98 Troubleshooting ..........84 Turn Signal Indicator ........19 Turn Signal Switch........... 20 Vehicle Identification Number ....104 Warranty Coverage and Service ....112 Washing Your Motorcycle ......
  • Page 126 California Proposition 65 Warning WARNING Operating, servicing and maintaining a passenger vehicle or off- highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.

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