Subaru LEGACY 2004 Service Manual page 285

CAUTION:
Avoid heating one specific point of the seal por-
tion and heating the headlight assembly to
100$C (212$F) or more.
(A)
(C)
(B)
(A) Headlight ASSY upper
(B) Headlight ASSY lower
(C) Heated portion
5) Unhook the hook, and then take the lens off the
headlight assembly.
6) Remove the packing (A) from seal groove.
Headlight Assembly
CAUTION:
Completely remove the packing not to leave
any chips behind.
D: ASSEMBLY
1) Cut the tip of packing (A) at an angle of 45$.
2) With the cut end facing upward, insert packing
(A) into the groove around the seal.
(C)
CAUTION:
• If the packing protrudes, slowly take it off the
groove.
• Do not stretch the packing. If the packing is
stretched, seal fails.
LI-00329
3) After making a round of the seal, cut its tip at an
angle of 45$, with its length 10 mm (0.39 in) longer
than the circumference of seal so that the tip over-
laps the other. Then, press it onto the seal, using a
LI-00330
screwdriver.
LI-15
(A)
(A) Packing
(A)
(A) Packing
LIGHTING SYSTEM
LI-00060
LI-00061
10mm
LI-00062