MELAG MELAdem 40 Operating Manual

MELAG MELAdem 40 Operating Manual

Water treatment system
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Operating manual

Water Treatment System
®
MELAdem
40
As of SN 0640MD1961
Dear Doctor:
Thank you very much for the trust which you have shown by purchasing this water
treatment system from MELAG.
For more than 55 years now, MELAG — a medium-sized family-owned and -operated
business — has specialised in the production of sterilization equipment for medical
practice. During this period, MELAG has succeeded in becoming a leading manufacturer
of sterilization equipment. More than 420,000 MELAG sterilization units sold throughout
the world testify to the exceptional quality of our products — which are manufactured
exclusively in Germany.
This water treatment system was manufactured and tested according to strict quality
criteria. Before placing this unit into operation, please thoroughly read this Operating
Manual. The long-term functional effectiveness and the preservation of the value of your
water treatment system will primarily depend on regular maintenance of this unit.
The staff and management of MELAG
Subjects to technical changes
1

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Summary of Contents for MELAG MELAdem 40

  • Page 1: Operating Manual

    Thank you very much for the trust which you have shown by purchasing this water treatment system from MELAG. For more than 55 years now, MELAG — a medium-sized family-owned and -operated business — has specialised in the production of sterilization equipment for medical practice.
  • Page 2: Table Of Contents

    40 to the Vacuquick 13-B / Vacuquick 14-B ..........9 ® Installation of the MELAdem 40 onto other MELAG autoclaves ............11 ® Connection of MELAdem 40 directly to the tap-water mains ............11 3.7.1 Conformity with the hygienic stipulations of EN 1717..............11 3.7.2...
  • Page 3: Method Of Operation Of The System

    40 water treatment system is to be installed does not have an open drain in the floor (to catch overflow), we recommend using a MELAG Waterstop valve (MELAG art-no. 01056). In the event of leaks or overflow during operation, the moisture sensors of the Waterstop valve, installed on the floor, will activate a solenoid valve to shut off the tap-water supply.
  • Page 4: Design Of The System

    4 Housing The housing protects the filter unit and is used to store the filter housing wrench. 5 Hose connection The hoses (MELAG order no. 28820) connected to the elbow unions enable tap ® water to flow into the MELAdem 40, and demineralized water to flow out.
  • Page 5: Installation And Connection Of The System

    3.4 Installation of MELAdem®40 to the Vacuklav®40-B/44-B ® Vacuquick 14-B 3.5 Installation of MELAdem®40 to the Vacuquick®13-B / Vacuquick®14-B Other MELAG 3.6 Installation of the MELAdem®40 onto other MELAG Autoclaves Type of connection Tap water line 3.7.2 Connection to tap-water mains ®...
  • Page 6: Pressure Of Tap Water

    Pressure of tap water ____________________________________________________ In order to ensure proper functioning of the system, the pressure of the tap water from the building mains must be at least 1.5 bar. The maximum tap-water pressure may not be more than 10 bar. ®...
  • Page 7: 40-B/44-B

    40-B or to the Vacuklav 40-B or Vacuklav 44-B, the mounting fixtures have already been attached to the autoclave enclosure at the MELAG factory. If, ® however, these mounting fixtures are not yet on your unit, or if you wish to attach the MELAdem 40 to the left side of the autoclave, then please follow the instructions in Section 3.6 below.
  • Page 8 ® Steps to follow for installation of MELAdem 1. Important note: Since the mounting fixtures are already attached to the unit, it is not necessary to remove the housing from the autoclave ! 2. Remove the cover pieces from the mounting fixtures, as described above . ®...
  • Page 9: 13-B / Vacuquick ® 14-B

    ® Operating manual of the MELAdem ® ® ® Installation of MELAdem 40 to the Vacuquick 13-B / Vacuquick 14-B ____________ ® ® ® The MELAdem 40, together with the Vacuquick 13-B / Vacuquick 14-B, are delivered with an adapter ®...
  • Page 10: Before Attachment To The Adapter Plate

    1 Housing cover ® ® Vacuquick 13-B / Vacuquick 14-B 2 Adapter plate (Art. No. 79780) ® 3 MELAdem ® Figure 8: MELAdem 40 before attachment to the adapter plate ® MELAdem Housing cover of the ® ® Vacuquick 13-B / Vacuquick 14-B ®...
  • Page 11: Installation Of The Meladem

    MELAG autoclaves. The procedure is similar to wall installation. The horizontal interval of the 4.2 mm holes in the housing is always 118 mm. A drilling template is provided along with the equipment: please use it to ensure that the height is correct.
  • Page 12: Connection To Tap-Water Mains

    40 directly to the tap-water mains Variation I: A separate water line (DN 15 nominal pipe size, with ½" coupling) already exists, or will be especially installed. Installation of a water faucet with integrated safety combination (MELAG article no. 37310).
  • Page 13 ® Operating manual of the MELAdem Clamping sleeve Threading PTFE-hose ® Figure 12: Threading connections of the hoses of MELA dem ® The connection of the hoses at the MELAdem 40 to the tap water supply and to the autoclave (depends to the installation variation as mentioned in the guide to installation in chapter 3.1) is made with plastic threaded connections.
  • Page 14: Installation Of The Water Quality Monitor (Optional)

    If the autoclave connected to the water treatment unit does not perform conductivity measurement, the quality of the fresh purified water (aqua dem) can be inspected with the control monitor for water quality. An internal conductivity measurement is integrated in MELAG autoclaves*. Therefore it is not necessary to install the control monitor.
  • Page 15: Connection Of The Meladem

    ® If MELA dem 40 is installed directly to the water tap, we recommend using a MELAG Waterstop valve (MELAG art- no. 01056). In the event of leaks or overflow during operation, the moisture sensors of the Waterstop valve, installed on the floor, will activate a solenoid valve to shut off the tap water supply.
  • Page 16: Connection Of Meladem

    The connection between the components of the system is provided by a pressure-proof hose (outside diameter = 6 mm; hose-wall thickness = 1 mm; delivered with the equipment; MELAG article no. 28820). Important: do not allow the plastic hose to be twisted or curled or mashed (compressed).
  • Page 17: To The Vacuklav 41-B / Vacuklav 43-B

    The connection between the components of the system is provided by a pressure-proof hose (outside diameter = 6 mm; hose-wall thickness = 1 mm; delivered with the equipment; MELAG article no. 28820). Important: do not allow the plastic hose to be twisted or curled or mashed (compressed).
  • Page 18: 3.11 Connection Of The Meladem

    The connection between the components of the system is provided by the pressure-proof hose delivered with the equipment (outside diameter = 6 mm; hose-wall thickness = 1 mm; MELAG article no. 28820). Important: do not allow the plastic hose to be twisted or curled or mashed (compressed).
  • Page 19: Putting Into Operation

    MELAjet Pistol, please use the MELAjet T-fitting (MELAG article no. 53462). 4. Now connect the plastic hose (28) to the fast screw connections. 5. Make sure that all lines are tight, and that there are no leaks.
  • Page 20: Exchanging The Mixed-Bed-Resin Cartridges

    Exchanging the mixed-bed-resin cartridges __________________________________ 5.1.1 Complete exchange of the mixed-bed-resin cartridges _______________________________________ When the mixed-bed resin becomes exhausted, the output water quality will become poor. Exchange both of the mixed-bed-resin cartridges as follows:  Close off the supply of tap water (i.e., turn off the faucet) ...
  • Page 21: Safe And Water-Tight Closing Of The Cartridge Housings

    ® Operating manual of the MELAdem  Remove the new cartridges from their plastic bags and place them vertically standing into the container elements  Replace the filter wrench in the compartment under the cover of the MELAdem ® 5.1.2 Safe and water-tight closing of the cartridge housings____________________________________ ®...
  • Page 22: Technical Data

    ® Operating manual of the MELAdem Technical data Incoming untreated water Tap water Bacteriological quality Pure water app. 115 l for 700  S/cm tap water quality Capacity For max. 2 Litres / min not higher than 40  S/cm Max capacity of float Tap water pressure min/max.

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