Utility Voltage Dropout And Engine Cranking - Guardian 4389 Repair Manual

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SECTION 4.2
OPERATIONAL ANALYSIS
• After fifteen (15) seconds and when the circuit board's 15-second timer has timed out, if utility voltage is still
below 60 percent of nominal, circuit board action will energize the circuit board's crank and run relays (K1 and
K2) simultaneously.
• The crank relay (K1) will remain energized for about 15 seconds on the first crank cycle. The relay will then de-
energize for 7 seconds and will again energize. This time it will remain energized for 7 seconds. Thus, the
engine will crank cyclically for 7 second crank-rest cycles. This cyclic cranking will continue until either the
engine starts or until about ninety (90) seconds of crank-rest cycles have been used up.
• When the crank relay (K1) is energized, circuit board action delivers 12 volts DC to a starter contactor relay
(SCR), via Wire 56. When the SCR energizes, its contacts close and battery power is delivered to a starter
11
22
11
22
4
ELECTRONIC
C2-10
4
VOLTAGE
0
REGULATOR
6
162
CB2
C2-8
DIAGRAM KEY
BA - BRUSH ASSEMBLY
BCR - BATTERY CHARGE RELAY
CB1 - CIRCUIT BREAKER, MAIN OUTPUT
CB2 - CIRCUIT BREAKER, ALT. EXCITATION
CB3 - CIRCUIT BREAKER, EXTERNAL OUTLET, PUSH/PULL
D - DIODE
FS - FUEL SOLENOID
F1 - FUSE 15 AMP
F2 - FUSE 7.5 AMP
HTO - HIGH OIL TEMPERATURE SWITCH
IM1 - IGNITION MODULE, CYLINDER #1
IM2 - IGNITION MODULE, CYLINDER #2
LOP - LOW OIL PRESSURE SWITCH
SC - STARTER CONTACTOR
SCR - STARTER CONTACTOR RELAY
SP1, SP2 - SPARK PLUGS
SW1 - AUTO / OFF / MANUAL SWITCH
SW2 - SET EXERCISE SWITCH
SM - STARTER MOTOR
TX - TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA (DUAL SEC.)
= 12 VDC ALWAYS PRESENT
= AC VOLTAGE
= GROUND FOR CONTROL PURPOSES
Page 80

UTILITY VOLTAGE DROPOUT AND ENGINE CRANKING

11
3
2
1
BATTERY
CHARGER
13
2
1
0
13
C2-1
77
BATTERY CHARGE
WINDING
0
C2-4
C2-11
0
BA
0
FIELD
0
C2-9
0
C1-6
6
0
C2-7
2
DPE WINDING
(STATOR)
22
225A
224A
225B
224B
7
7
9
9
1
6
3
4
77
66
66
C2-2
0
0
HTO
0
55
ENGINE RUN
WINDING
C1-4
(STATOR)
C2-3
4
66A
85
351
1
2
3
J2
CONTROL
PRINTED CIRCUIT
BOARD
= DC FIELD CONTROL VOLTAGE
= 12 VDC DURING CRANKING ONLY
= 12 VDC DURING ENGINE RUN CONDITION
PART 4
DC CONTROL
13
BCR
13
0
14
0
LOP
SW2
14
C1-3
86
4
66A
4
5
23
1
J1
194
2
86
3
23
4
194
5
56
6
18
7
14
66A
9
239
15A
17
11
12
15
13
0
14
225
224
15
16
17
11
22
225A
224A
225
224
0 0
13
0 0
13
15A
23
194
225
14
224
239
66A
15A

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