Gearbox Disassembly - RHINO RX5 Operator's Manual

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GEARBOX DISASSEMBLY

1. Remove 6 (16) bolts from input shaft bearing housing (13).
2. Tap around circumference of bearing housing (13) to loosen housing and shims. Then pull complete shaft
(9) and housing assembly out of main housing. Figure Mnt-R-0247
3. Remove 4 bolts (18), break gasket (11 & 12) loose, and then remove the bearing retainer cap (2).
4. Output shaft assembly must be removed from main housing by driving or pulling shaft out bottom end.
NOTE: Once lower bearing is out of housing the complete assembly will drop down until top bearing
engages lower bearing bore. To complete removal of output shaft assembly it is necessary to keep shaft
aligned on center line of housing when removing top bearing out bottom end. Normally the simplest
method of removing the output shaft assembly is to attach a slide hammer puller to the shaft and use that
to pull the shaft out.
5. The gearbox is now disassembled into four (4) sub-assemblies:
1.
Input shaft assembly
2.
Output shaft assembly
3.
Lower bearing retainer assembly
4.
Main housing assembly
RX5-RX6 02/10
© 2010 Alamo Group Inc.
MAINTENANCE
Maintenance Section 5-12
1.
Seal Output Shaft
2.
Cap, Bearing Retainer (Output)
3.
Gasket, Output, Cap
4.
Bearing, Ball
5.
Shaft, (Output Pinion)
6.
Spacer, Bearing, (Output)
7.
Snap Ring
8.
Bearing, (Input Rear)
9.
Shaft, (Input)
10.
Gear, (Input)
11.
Snap Ring
12.
Shim, Side Housing
13.
Housing, Side or Input
14.
Seal, Input
15.
Housing, main
16.
Bolt, (3/8" x 1")
17.
Lockwasher (3/8")
18.
Bolt, (3/8" x 1-1/4)
19.
Plug, Pipe
20.
Plug, Pipe (1/8" Oil Level)

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