Rockford Fosgate PUNCH 40.2 Operations & Installation Manual

Rockford Fosgate PUNCH 40.2 Operations & Installation Manual

2-channel

Advertisement

t r a n s • a n a
t r a n s • a n a
t r a n s • a n a
t r a n s • a n a
®
2-Channel Amplifiers
Operation & Installation
®
®

Advertisement

Table of Contents
loading

Summary of Contents for Rockford Fosgate PUNCH 40.2

  • Page 1 t r a n s • a n a ® ® t r a n s • a n a 2-Channel Amplifiers t r a n s • a n a Operation & Installation t r a n s • a n a ®...
  • Page 2: Practice Safe Sound

    Congratulations on your purchase of the world's finest brand of car audio amplifiers. At Rockford Fosgate we are fanatics about musical reproduction at its best, and we are pleased you chose our product. Through years of engineering expertise, hand craftsman- ship and critical testing procedures, we have created a wide range of products that reproduce music with all the clarity and richness you deserve.
  • Page 3: Table Of Contents

    Installation Section of this manual or refer to the icons listed below. Other information can be located by using the Table of Contents. We, at Rockford Fosgate, have worked very hard to make sure all the information in this manual is current. But, as we are constantly finding new ways to improve our product, this information is subject to change without notice.
  • Page 4: Introduction

    N T R O D U C T I O N Rockford engineers designed the Punch 40. , 60. , 100. and 200. amplifiers to withstand the rugged automotive environment while delivering superior sound quality in a flexible, reliable, and efficient package.
  • Page 5: Technical Design Features

    ECHNICAL ESIGN EATURES TRANS•ANA (TRANSconductance Active Nodal Amplifier) The TRANS•ANA (TRANSconductance Active Nodal Amplifier) is a circuit that allows the audio signal to pass through the amplifier at low voltage. The signal is directly level-shifted to the fixed high voltage rails via a pair of driver transistors.
  • Page 6 The DSM (Discrete Surface Mount) manufacturing process combines the advantages of both discrete components and integrated circuitry. Rockford Fosgate is the only American amplifier manufacturer to have invested millions into this process. DSM components differ from conventional discrete components in different ways. They are more compact, more rugged, and they efficiently dissipate generated heat.
  • Page 7: Nomad

    MOSFET Devices Rockford Fosgate is one of the few manufacturers in the sound community to utilize MOSFET devices in both the power supply and the output stages . MOSFET (Metal Oxide Semiconductor Field Effect Transistor) devices offer several important inherent advantages over the 30 year old technology of bi-polar design.
  • Page 8: Design Features

    ESIGN EATURES 1. Cast Aluminum Heatsink – The cast aluminum heatsink of the Punch amplifier dissipates heat generated by the amplifier's circuitry. The inherent advantage of casting provides a 30% improvement of cooling over conventional extrusion heatsink designs. 2. End Caps – The unique end caps conceal the wiring and input cables, giving the amplifier a clean “stealth”...
  • Page 9 7. Input Sensitivity Controls – The input level controls are preset to match the output of most source units. They can be adjusted to match output levels from a variety of source units. 8. Punch Equalization Controls – The Punch EQ helps correct for acoustical deficiencies in the listening environment.
  • Page 10: Installation Considerations

    N S TA L L AT I O N O N S I D E R AT I O N S The following is a list of tools you will need for installing the Punch amplifier: Allen wrenches 9/64" & 3/32" (included) Voltmeter Wire strippers Battery post wrench...
  • Page 11: Mounting Location

    Engine Compartment Mounting Rockford Fosgate amplifiers should never be mounted in the engine compartment. Not only will this void your warranty but could create an embarrassing situation caused by the ridicule from your friends.
  • Page 12: Battery And Charging

    Rockford amplifier without problems, although battery and alternator life can be reduced slightly. To maximize the performance of your Rockford Fosgate amplifier, we suggest the use of a heavy duty battery and an energy storage capacitor.
  • Page 13 Punch 40. , 60. , 100. Trim the power cable to within 18" of the battery and install the protective rubber boot, which is packed with the fuseholder, over the end of the wire. Strip 3/8" of insulation from the wire and insert into the end of the fuseholder, then crimp it in place.
  • Page 14 6. Prepare the REM turn-on wire for connection to the amplifier by stripping 1/4" of insulation from the wire end and crimping an insulated spade connector in place. Slide the connector over the REM terminal on the amplifier. Connect the other end of the REM wire to a switched 12 volt positive source.
  • Page 15: Using Passive Crossovers

    SING ASSIVE ROSSOVERS A passive crossover is a circuit that uses capacitors and/or coils and is placed on speaker leads between the amplifier and speaker. The crossover delegates a specific range of frequencies to the speaker for optimum driver performance. A crossover network can perform one of three functions: High-Pass (capacitors), Low-Pass (inductors or coils) and Bandpass (combination of capacitor and coil).
  • Page 16: Table Of Component Values

    51µH 14µF .10mH 6.8µF .20mH 3.3µF 9000 34µH 9.5µF 68µH 4.7µF .15mH 2.2µF 12000 25µH 6.6µF 51µH 3.3µF 100µH 1.6µF L = Low-Pass (Inductor) C = High-Pass (Capacitor) For more information, see your Authorized Rockford Fosgate Dealer. – 13 –...
  • Page 17: Using The Xcard

    S I N G T H E The crossover functions are controlled through the use of an XCard and can be set for high-pass, low-pass or full range operation. The XCard shipped with your amplifier is set for Full Range. Each crossover card has two faces: one face operates Full Range, the other has arrows to indicate the edge for selecting HP (high-pass) or LP (low-pass) operation.
  • Page 18: Resistor Chart

    ESISTOR HART Our tests have shown that using 0.047µf capacitors for frequencies below 100Hz, and 0.022µf capacitors for frequencies above 100Hz, result in more linear crossover control. Refer to the Specifications page to determine the capacitor value of each supplied XCard. Butterworth Alignment Q = .707 Butterworth Alignment Q = .707 1% resistors used with 0.047µ...
  • Page 19: Installation

    ® ® NSTALLATION Power Connections Connect to remote Connect to chassis turn-on lead of ground of vehicle* source unit Less than 18" Connect to B+ of battery with appropriate fuse value *Keep grounds as short as possible – 16 –...
  • Page 20: Stereo Operation

    ® ® Stereo Operation R C A I n p u t Speaker Speaker Left Left Right Right + L – + R – Treble Bass Gain Input Input Gain – 2Ω min. 2Ω min. • RCA inputs are connected to both left and right channels •...
  • Page 21: Mono Operation

    ® ® Mono Operation R C A I n p u t Speaker Speaker Left Left Right Right + L – + R – Treble Bass Gain Input Input Gain – 4 Ω m i n . • RCA inputs are connected to both left and right channels •...
  • Page 22 ® ® Stereo/Mono Operation R C A I n p u t Speaker Speaker Left Left Right Right + L – + R – Treble Bass Gain Input Input Gain – 2Ω min. 2Ω min. – – 4Ω min. • RCA inputs are connected to both left and right channels •...
  • Page 23: System Diagrams

    Y S T E M I A G R A M S 2-Way System CLOCK AUTO ILLUM DISC DSPL P.SCN LOUD AM FM LD RDM TUNE D.SCN SCAN PAUSE ® ® 80Hz HP XCard 80Hz 12dB/octave HP PCH-142X PCH-142X PCH-14X PCH-14X PCH-54 PCH-54...
  • Page 24 3-Way System CLOCK AUTO ILLUM DISC DSPL P.SCN LOUD AMFM LD RDM TUNE D.SCN SCAN PAUSE ® ® Front Rear 80Hz 80Hz 12dB/octave HP 12dB/octave LP 80Hz HP 80Hz LP XCard XCard PCH-142X PCH-142X 8Ω Woofer PCH-14X PCH-14X PCH-54 PCH-54 8Ω...
  • Page 25 4-Way System CLOCK AUTO ILLUM DISC DSPL P.SCN LOUD AM FM LD RDM TUNE D.SCN SCAN PAUSE ® ® Front ® ® 80Hz HP XCard 80Hz HP 12dB/octave HP PCH-142X PCH-142X 80Hz HP 24dB/octave HP PCH-14X PCH-14X PCH-54 275Hz LP PCH-54 XCard RFA-64...
  • Page 26 4-Way System w/Fadable Rear Stage CLOCK AUTO ILLUM DISC DSPL P.SCN LOUD AM FM LD RDM TUNE D.SCN SCAN PAUSE ® ® Front Rear ® ® 80Hz HP XCard 80Hz HP 12dB/octave HP PCH-142X PCH-142X 80Hz HP PCH-14X 24dB/octave HP PCH-14X PCH-54 275Hz LP...
  • Page 27: Rockford Fosgate Accessories

    AC ripple caused by the alternator, reducing the chance of noise in the system. The Punch Caps are available in a variety of values and will maximize both the sound quality and performance that Rockford Fosgate amplifiers can deliver. Battery + ®...
  • Page 28: Xcard Crossovers

    XM4.5k = 4,500Hz XM150 = 150Hz XM6.5k = 6,500Hz XM00 = Blank card for custom crossover Crossover Card High Pass FULL Low Pass Full Range ATTENTION: We recommend your Authorized Rockford Fosgate Dealer install your new accessory. – 25 –...
  • Page 29: Troubleshooting

    R O U B L E S H O O T I N G TROUBLE-S Symptom Diagnosis Remedy Amplifier does not Voltage applied to the Check the alternator, bat- turn on REM terminal of the tery, fuse, and wiring and (Power LED is off) amplifier is not between repair as necessary.
  • Page 30 TROUBLE-S Symptom Diagnosis Remedy Readjust input gains of Speaker Output Input gain signal for amplifier. Low or Distorted amplifier is incorrectly set. Check system with known Source unit output too working source and repair low or source unit has or replace original source no output.
  • Page 31 Ground loop between Check connections, dis- source unit and antenna. connect antenna from source unit. If noise is gone, install an antenna ground loop isolator. • If noise persists, see your Authorized Rockford Fosgate Dealer. – 28 –...
  • Page 32: Dynamic Power Measurements

    Y N A M I C O W E R E A S U R E M E N T S About the Dynamic Power Measurements The Audio Graph PowerCube is a test instrument used to measure the output of an amplifier in accordance with IHF-202 industry standards. The IHF-202 standard is a dynamic power measurement and was developed as a means of measuring power in a manner that best represents the Real World operation of an amplifier.
  • Page 33: Information Cubed

    Information Cubed The data acquired in the testing procedure is then graphed in the form of a 3-dimensional cube, hence the name PowerCube. The Phase Angle is expressed on the horizontal axis, the Output Voltage is presented on the vertical axis and the Impedance is displayed on the Z axis.
  • Page 34: Specifications

    – 31 –...
  • Page 35 – 32 –...
  • Page 36: Warranty Information

    • Who is Covered This warranty covers only the original purchaser of Rockford product purchased from an Authorized Rockford Fosgate Dealer in the United States. In order to receive service, the purchaser must provide Rockford with a copy of the receipt stating the customer name, dealer name, product purchased and date of purchase.
  • Page 37: International Information

    – 34 –...
  • Page 38 LEA DETENIDAMENTE LAS SIGUIENTES INSTRUCCIONES DE INSTALACION DEL PRODUCTO. EVITARA POSIBLES DAÑOS A VD., AL VEHICULO O AL PRODUCTO. NTRODUCCION Los ingenieros de Rockford han diseñado los amplificadores Punch. para ofrecer en el dificil entorno de un automóvil una calidad de sonido superior en un producto flexible, fiable y eficiente.
  • Page 39 Terminal GND Prepare un trozo de cable para usarlo como toma de masa. Prepare un punto de masa en el chasis rascando y eliminando la pintura de la superficie de metal y limpielo de toda suciedad asegure el cable al chasis con un tornillo. Terminal REM Conecte el cable REM a un punto de +12V con mutable.
  • Page 40 Ne pas les suivre pourrait causer des blessures ou endommager le véhicule. NTRODUCTION Les ingénieurs de Rockford Fosgate ont conçu l'amplificateur Punch. pour supporter l'environnement rude de l'automobile en délivrant une qualité de son supérieure dans un ensemble efficace, fiable et flexible.
  • Page 41 Terminal GND Préparez une longueur de câble pour la connexion à la masse. Préparez le châssis en grattant la peinture de la surface métallique et nettoyez la saleté et l'huile. Attachez le câble au châssis avec une vis. Terminal REM Connectez le fil REM à...
  • Page 42 BITTE LESEN SIE DIESE GEBRAUCHSANLEITUNG ZUERST SORGFÄLTIG DURCH. DAS KANN SIE VOR DEM FALSCHEN EINSATZ, AUSFALLEN ODER SOGAR BESCHÄDIGUNG DES PRODUKTES ODER IHRES FAHRZEUGES SCHÜTZEN. INLEITUNG Rockford Ingenieure haben die Punch. Verstärker entwickelt. Mit höchstem Technologie-Standart, hervorragender Klangqualität, einfacher Handhabung und bester Servicefreundlichkeit Trans• ana ist eine Nieder- Volt Schaltung im Vorverstärkerteil aller Pünch.
  • Page 43 GND Anschluss Preparieren Sie Ihr Kabel für die Negativ Leitung (Erdung). Preparieren Sie die Anschluβstelle des Erdungskabels, indem Sie das Metall gründlich reinigen und vom Lack befreien. Befestigen Sie nun die Erdung an dieser Stelle mit einer Schraube. REM Anschluss Verbinden Sie das Ein-und Ausschaltungskontroll-Kabel mit Ihrem Radio (12 Volt positiv).
  • Page 44 ATTENZIONE: SI PREGA DI LEGGERE LE SEGUENTI ISTRUZIONI PER L'INSTALLAZIONE DI QUESTO PRODOTTO. IL NON SEGUIRLE POTREBBE RISULTARE SERIAMENTE DANNOSO PER LA PERSONA O PER IL VEICOLO. NTRODUZIONE Gli ingenieri Rockford hanno progettato la serie di amplificatori Punch. per resistere all'ostico ambiente automobilistico mentre suonano con una musicalitá...
  • Page 45 Terminale GND (cavo negativo) Decidere la lunghezza del cavo e terminarlo. Preparare la massa grattando la vernice dal telaio dell'auto ed eliminando tracce di olio o sporco. Fissare il cavo di massa al telaio con una vite. Terminale REM (Consenso di accensione) Collegare il cavo REM ad un positivo presente solo ad autoradio accesa (normalmente il cavo pilota dell'antenna elettrica o il cavo accessori dell'autoradio).
  • Page 46 O T E S...
  • Page 47 O T E S...
  • Page 48 American companies. However, due to the global nature of their manufacturing facilities and the loudspeaker parts industry in general, some parts may be manufactured in other countries. Rockford Fosgate Rockford Corporation 546 South Rockford Drive Tempe, Arizona 85281 U.S.A.

This manual is also suitable for:

Punch 200.2Punch 60.2Punch 100.2

Table of Contents