TRIUMPH 1975 TRIDENT T160 WORKSHOP MANUAL Pdf Download

Contents

General Data

Lubrication System

Lubrication Chart

Factory Recommended Lubricants

The Oil Tank

The Full Flow Meter

Transmission Drain and Filler Plugs

Removing and Replacing the Oil Pump

The Oil Pump

Anti-Drain Valve

Contact Breaker Lubrication

Rear Chain Lubrication and Maintenance

Greasing the Steering Head Ball Races

Rear Chain Oil Feed Adjustment

Lubricating the Control Cables

Speedometer and Tachometer Cable Lubrication

Brake Pedal Spindle Lubrication

Engine

Description

Replacing the Unit

Removing and Replacing Rocker Boxes

Arrangement of Push Rod Tube Seals

Stripping and Reassembling the Rocker Boxes

Refitting Rocker Spindle Using Service Tool

Adjusting the Valve Rocker Clearances

Adjusting Valve Rocker Clearances

Position of Camshaft for Valve Setting

Exploded View of Carubretor

Inspecting the Carburetor Components

Resetting the Carburetors

Synchronizing the Throttle Valves

Removing and Refitting the Cylinder Head Assembly

Altitude

Refitting the Cylinder Head

Renewing the Valve Guides

Decarbonising

Using Assembly Tool to Replace Valve Guide

Removing and Replacing the Cylinder Block and Tappets

Valve Grinding

Removing and Refitting the Pistons

Removing a Piston

Inspecting the Pistons and Cylinder Bores

Table of Suitable Rebore Sizes

Re-Setting the Spark Timing Static Timing

Showing Location Tool in Use

Locking the Auto Advance Mechanism

Extracting and Refitting the Valve Timing Pinions

Position of Screws

Oil Seal Protector

Camshaft Pinions

Valve Timing

Valve Timing Marks

Crankcase Re-Assembly

Cleaning the Crankcase Oil Ways

Inspecting the Crankcase Components

Big-End & Center Main Bearings

Refitting a Connecting Rod

Checking the Bolt Extension

Removing a Circlip

Extracting Right Side Bearing, Inner Spool

Replacing a Bearing

Primary Drive

Adjusting the Clutch Operating Mechanism

Adjusting the Primary Chain

Primary Chain Adjustment

Refitting the Clutch Cover

Dismantling the Primary Drive

Primary Chain Sprocket Alignment

Cutaway Outer Primary Cover

Extracting the Engine Sprocket

Renewing Shock Absorber Rubbers

Inspection of Primary Drive Components

Rear Chain Alterations and Repairs

Transmission

Sequence of Gearshifting

Gear Selection Components

Removing and Replacing the Transmission Outer Cover Assembly

Draining the Transmission ]

Dismantling and Reassembling the Gearshift Cross Shaft

Renewing Kickstart and Gearshift Spindle Bushes

Dismantling the Transmission

Inspection of the Transmission Components

Renewing Mainshaft and Layshaft Bearings

Changing the Transmission Sprocket

Frame and Attachment Details

Removing and Replacing the Fuel Tank

Removing and Replacing the Styling Covers

Removing and Replacing the Oil Tank

Removing and Refitting the Rear Fender, Lifting Handle, Etc.

Exploded View of the Rear Suspension Unit

Dismantling and Reassembling the Suspension Units

Using Grilling Tool to Dismantle Suspension Unit

Exploded View of Swinging Fork Assembly

Removing and Replacing the Rear Frame

Checking the Front Frame Alignment

Swinging Fork

Checking the Swinging Fork

Repairs

Removal of Dents

Tools Used for Panel Repairs

Removing a Dent with a Dolly Block and Spoon

Polishing

Brakes, Wheels, and Tires

Disc Brake Components

Flushing the Hydraulic System

Bleeding the System

Bleeding the Brake System

Hydraulic Flow Diagram

Front Brake Cylinder

Replacement Parts

Front and Rear Brake Caliper

Removing and Replacing Rear Wheel

Removal of Left Side Bearing Lock Ring

Exploded View of Front Wheel Bearing Arrangement

Front and Rear Wheel Alignment

Wheel Balancing

Checking the Wheel Alignment

Rear Chain Adjustment

Suggested Wheel Building Gauge

The Rear Chain Adjusters

Wheel Alignment

Refitting the Tire to the Wheel

Levering the First Bead Onto the Rim

Security Bolts

Placing the Security Bolt in Position

Telescopic Forks

Steering Head Adjustment

Dismantling and Reassembling the Fork Legs

Removing the Oil Seal from the Fork Leg

Replacing the Oil Seal

Fork Alignment

Fork Leg Alignment

Hydraulic Damping

Electrical System

Routine Maintenance

Gravity of Electrolyte for Filling the Battery

Checking the Low Tension Circuit for Continuity

Fault Finding in the Low Tension Circuit

Checking the High Tension Circuit

Contact Breaker Assembly Type 7 CA

Changing System

Testing the Rectifier

Bench Testing the Rectifier

Zener Diode Charge Control

Maintenance

Zener Diode Location

Electric Horns

Finned Heatsink

Removing and Refitting the Headlamp

Tail and Stop Lamp Unit

Fuses

Exploded View of Fuseholder Assembly

Warning Lamps

Stop Lamp Switches

Oil Pressure Switch

Front and Rear Stop Lamp Switches

Testing

Service Notes

Wiring and Installation

Starter Motor Sluggish

To Remove Starter Assembly

To Remove Drive Assembly

To Remove the Starter Motor

Wiring Diagram

Wiring Diagram Symbols

Workshop Service Tool

Fractions to Decimals and Millimeters

Drill Sizes

Wire Gauges

Pints to Litres

Gallons to Litres

Pounds Per Square Inch to Kilograms Per Square Centimeter

B.S.W. Screw Threads

B.S.F. Screw Threads

U.N.C. Screw Threads

U.N.F. Screw Threads

Triumph 1975 Trident T160 Workshop Manual

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